A highly efficient and intelligent annealing equipment
By using vertically placed steam heating coils and coolant in the annealing equipment for rapid heating and cooling, the existing annealing furnace has solved the problems of high power consumption and high cost during the annealing process, and achieved efficient and low-cost annealing processing.
Patent Information
- Application Number
- CN202421502754.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing water-seal annealing furnaces need to consume a lot of electrical energy and other auxiliary equipment during the annealing process to keep the temperature in the furnace constant, resulting in high processing costs.
An efficient intelligent annealing device is designed, using two sets of vertically placed steam heating coils for rapid heating. The cable avoids contact with air during the heating process, uses coolant for cooling, and is guided by the guide wheel to perform secondary heating and cooling.
It improves heating efficiency and speed, reduces consumption of electricity, avoids cable oxidation, simplifies the equipment structure, facilitates layout, and reduces processing costs.
Smart Images
Figure CN222744349U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal processing, in particular to a high-efficiency intelligent annealing device. Background Art
[0002] The currently common water-sealed annealing furnace needs to be preheated in advance during use. During this period, a large amount of energy is consumed to reach the temperature of the production process. In addition, the annealing temperature and time of different metal materials are also different, and the cycle is relatively long.
[0003] Therefore, a large amount of electrical energy is consumed during the entire annealing process, and other auxiliary equipment is required to ensure the constant temperature in the furnace. These auxiliary equipment are often expensive and require increased costs to meet process requirements. Utility Model Content
[0004] The utility model aims to provide an efficient and intelligent annealing device, which is used to solve the problem that during the annealing process of existing cables, a large amount of electric energy and other auxiliary equipment are consumed to ensure a constant temperature in the furnace, resulting in high processing costs.
[0005] To achieve the above-mentioned purpose, the utility model provides a high-efficiency intelligent annealing equipment, which is used for annealing metal cables, including a processing table, a cooling pool is installed at the bottom of the processing table, a coolant is placed in the cooling pool, a group of wire-releasing rollers and a wire-receiving roller are respectively arranged on both sides of the processing table, two groups of heating coils are installed on the upper side of the processing table, and a conveying channel for metal cables to pass through is arranged in the heating coils, a main guide wheel for guiding the conveying direction of the metal cables is rotatably installed in the cooling pool, and auxiliary guide wheels for assisting the metal cable guidance are arranged on both sides of the processing table;
[0006] The metal cable is output by the pay-off roller and guided by multiple sets of auxiliary guide wheels, and then passes into a set of heating coils, where the heating coils heat it rapidly at a high position, and then it is transported to a cooling pool, where it is cooled by a coolant, and at the same time, it is guided and steered by the main guide wheels in the cooling pool, and then passes into another set of heating coils, where the heating coils heat it for a second time. After the secondary heated cable is cooled at room temperature, it is wound and stored by a take-up roller.
[0007] As a further solution of the present invention, the heating coil is of steam heating specification.
[0008] As a further solution of the utility model, the two groups of heating coils are placed vertically, and the corresponding conveying channels are vertically connected.
[0009] As a further solution of the utility model, a secondary guide wheel for assisting the main guide wheel in guiding is provided in the cooling pool.
[0010] Compared with the prior art, the utility model preferably uses two groups of heating coils to replace the existing heating furnace, and adopts steam heating specifications, with high heating efficiency and fast speed. The cable is prevented from coming into contact with air and oxidized during one heating, and the structure is simplified for easy layout. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural schematic diagram of a high-efficiency intelligent annealing equipment in the utility model.
[0012] In the attached figure: 1. processing table; 2. cable; 3. auxiliary guide wheel; 4. heating coil; 5. pay-off roller; 6. take-up roller; 7. secondary guide wheel; 8. main guide wheel; 9. coolant. DETAILED DESCRIPTION
[0013] The technical solution of the utility model is further described in detail below in conjunction with specific implementation methods.
[0014] like Figure 1 As shown, in an embodiment of the utility model, a high-efficiency intelligent annealing device is used for annealing a metal cable 2, comprising a processing table 1, a cooling pool is installed at the bottom of the processing table 1, a coolant 9 is placed in the cooling pool, a group of pay-off rollers 5 and a take-up roller 6 are respectively arranged on both sides of the processing table 1, two groups of heating coils 4 are installed on the upper side of the processing table 1, and a conveying channel for the metal cable 2 to pass through is arranged in the heating coil 4, a main guide wheel 8 for guiding the conveying direction of the metal cable 2 is rotatably installed in the cooling pool, and auxiliary guide wheels 3 for assisting the guidance of the metal cable 2 are arranged on both sides of the processing table 1;
[0015] The metal cable 2 is rotated and output by the pay-off roller 5, and is guided by multiple sets of auxiliary guide wheels 3, and is inserted into a set of heating coils 4. After the heating coils 4 heat it at a high position and quickly, it is transported to the cooling pool, cooled by the coolant 9, and guided and turned by the main guide wheels 8 in the cooling pool, and inserted into another set of heating coils 4. After the heating coils 4 are heated for the second time, the cable 2 after the second heating is cooled at room temperature and then wound and stored by the take-up roller 6.
[0016] The heating coil 4 is of steam heating specification, and its induction heating time is short and the speed is fast, and it is also non-contact heating (the heated object does not need to contact with the induction coil), which can protect the cable 2 from oxidation;
[0017] Furthermore, the two groups of heating coils 4 are placed vertically, and the corresponding conveying channels are vertically connected. At the same time, a secondary guide wheel 7 is provided in the cooling pool to assist the main guide wheel 8 in guiding. Of course, in actual design, the heating coil 4 can also be placed at an angle, and its bottom should be close to the liquid surface of the coolant 9, so that the cable 2 after once heating can be directly sent into the coolant 9 for heating.
[0018] In summary, the utility model preferably uses two groups of heating coils 4 to replace the existing heating furnace, and adopts steam heating specifications, which has high heating efficiency and fast speed. The cable 2 is prevented from coming into contact with air and oxidized during one heating, and the structure is simplified for easy layout.
[0019] The preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.
Claims
1. An efficient and intelligent annealing device, which is used for annealing metal cables, characterized in that: It comprises a processing table, a cooling pool is installed at the bottom of the processing table, a coolant is placed in the cooling pool, a group of pay-off rollers and a take-up roller are respectively arranged on both sides of the processing table, two groups of heating coils are installed on the upper side of the processing table, a conveying channel for metal cables to pass through is arranged in the heating coils, a main guide wheel for guiding the conveying direction of the metal cables is rotatably installed in the cooling pool, and auxiliary guide wheels for assisting the metal cable guidance are arranged on both sides of the processing table; The metal cable is output by the pay-off roller and guided by multiple sets of auxiliary guide wheels, and then passes into a set of heating coils, where the heating coils heat it rapidly at a high position, and then it is transported to a cooling pool, where it is cooled by a coolant, and at the same time, it is guided and steered by the main guide wheels in the cooling pool, and then passes into another set of heating coils, where the heating coils heat it for a second time. After the secondary heated cable is cooled at room temperature, it is wound and stored by a take-up roller.
2. A high-efficiency intelligent annealing equipment according to claim 1, characterized in that: The heating coil is of steam heating specification.
3. The high-efficiency intelligent annealing equipment according to claim 1, characterized in that: The two groups of heating coils are placed vertically, and the corresponding conveying channels are vertically connected.
4. The efficient intelligent annealing equipment according to claim 1, characterized in that: A secondary guide wheel for assisting the main guide wheel in guiding is arranged in the cooling pool.