A uniformly heated aluminum profile aging furnace

By designing an aluminum profile aging furnace using inner liner and air circulation components, the combined structure of circulating fan blades and rectifier wing plates is used to solve the problem of uneven heating of the existing aging furnace, and the rapid and uniform heating of the aluminum profile is achieved.

CN222744377UActive Publication Date: 2025-04-11SHEUNGYIN HARVEST ALUMINIUM CO LTD
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Patent Information

Application Number
CN202421456245.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-11
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

When existing aging furnaces heat long aluminum profiles, the hot air blowing air from the air circulation component can only heat from the side, resulting in a slow increase in the temperature of the aluminum profile stacked in the middle, and the heating time needs to be extended to achieve uniform heating.

Method used

A uniformly heated aluminum profile aging furnace is designed, adopting a combined structure of the inner liner and the air circulation assembly. Multiple groups of circulating fan blades and rectifier wings are installed on the inner liner. The air circulation assembly circulates airflow through the return air duct and the air chamber to ensure that the hot air passes through the gap of the aluminum profile for heating.

Benefits of technology

The hot air flow blown by the circulating fan blade passes through the gaps of the aluminum profile, synchronous heating of the stacked aluminum profile is achieved, and the rectifier wing plate increases the flow rate of the reflux hot air, improves the heating efficiency, shortens the heating time, and makes the heating more uniform.

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Abstract

The utility model provides an aging furnace for aluminum profiles with uniform heating, comprising an inner tank, a heating component and an air circulation component are arranged on the inner tank, the heating component is used for heating the aluminum profiles in the inner tank, the air circulation component comprises a circulation fan blade, a fan blade driving component and a furnace body outer cover, the inner tank is installed in the furnace body outer cover, a plurality of groups of circulation fan blades are installed on the inner tank, the fan blade driving component is used for driving the plurality of groups of circulation fan blades to rotate, a return air duct and an air chamber are arranged between the inner tank and the furnace body outer cover; when it is necessary to heat the aluminum profiles, the hot air flow blown by the circulation fan blades will pass through the gaps between the stacked aluminum profiles, ensuring that the stacked aluminum profiles can be heated synchronously at the same time, the hot air passes through the gaps between the aluminum profiles, and flows to the return air duct under the guidance of a sealing door, the rectifying wing plates in the return air duct can increase the flow rate of the return hot air, and the heating efficiency is further improved by increasing the flow rate.
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Description

Technical Field

[0001] The utility model relates to the technical field of aging furnaces, in particular to an aging furnace for aluminum profiles with uniform heating. Background Art

[0002] Aging furnaces are often used to remove stress from metals during metal processing, and can also be used to dry ordinary products. In existing aging furnaces, a cart with metal parts to be processed needs to be pushed into the aging furnace during processing. After the sealed door is closed, the heating element is started, and the air circulation component automatically circulates the airflow in the aging furnace to ensure the flow of hot air so that the metal parts in the furnace are heated more evenly.

[0003] When it is necessary to heat the long strips of aluminum profiles, due to the placement of the aluminum profiles, the hot air blown by the air circulation component can only heat the sides of the aluminum profiles. Therefore, the temperature of the aluminum profiles stacked in the middle rises more slowly than that of the aluminum profiles on the outside, and the heating time needs to be extended to allow the aluminum profiles stacked inside to heat up evenly. Therefore, there is a need for an aging furnace that can reduce the heating time and make the stacked aluminum profiles heated more evenly. Utility Model Content

[0004] The utility model aims to provide an aging furnace for aluminum profiles with uniform heating, aiming to solve the problem that the existing aging furnaces heat the stacked aluminum profiles unevenly.

[0005] In order to achieve the above-mentioned purpose, the utility model provides an aging furnace for aluminum profiles with uniform heating, including an inner tank and an air circulation component, a heating component is arranged on the inner tank, the heating component is used to heat the aluminum profiles in the inner tank, the air circulation component includes circulating blades, a blade driving component and a furnace body outer cover, the inner tank is installed in the furnace body outer cover, a plurality of groups of circulating blades are installed on the inner tank, the blade driving component is used to drive the plurality of groups of circulating blades to rotate, a return air duct and an air chamber are arranged between the inner tank and the furnace body outer cover; the circulating blades blow the airflow in the air chamber into the inner tank, and the airflow in the inner tank flows to the air chamber through the return air duct.

[0006] Furthermore, a plurality of groups of rectifying wing plates are arranged in the return air duct, and the outer surfaces of the rectifying wing plates are composed of a plurality of circular arcs.

[0007] Furthermore, a filter screen is arranged in the air chamber, and a handle is arranged on the filter screen.

[0008] Furthermore, the heating assembly includes a gas pipeline installed on the outside of the inner tank, an auxiliary pipeline, and multiple groups of ignition ports arranged on the gas pipeline, the ignition port is located on the inside of the inner tank, and an insulation board is arranged on the outside of the gas pipeline; the auxiliary pipeline is installed on the inner tank for transporting gas for auxiliary combustion into the inner tank.

[0009] Furthermore, a guide rail for guiding the cart is arranged inside the inner container.

[0010] Furthermore, a sealing door is hinged on the outer cover of the furnace body, and the sealing door is located on the side of the inner tank away from the circulating fan blades.

[0011] Furthermore, an exhaust pipe is arranged on the outer cover of the furnace body, and a plurality of grid plates are hingedly connected to the exhaust pipe.

[0012] Compared with the prior art, the utility model provides an aging furnace for aluminum profiles with uniform heating. When the aluminum profiles need to be heated, the hot air flow blown by the circulating fan blades will pass through the gaps between the stacked aluminum profiles, ensuring that the stacked aluminum profiles can be heated synchronously at the same time. The hot air passes through the gaps between the aluminum profiles and flows to the return air duct under the guidance of the sealed door. The rectifying wing plates in the return air duct can increase the flow rate of the return hot air, thereby further improving the heating efficiency by increasing the flow rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional view of the utility model;

[0014] Figure 2 It is a cross-sectional view of the utility model;

[0015] Figure 3 It is a front view of the utility model;

[0016] Figure 4 It is a three-dimensional cross-sectional view of the inner container in the utility model;

[0017] Figure 5 It is a three-dimensional view of the heating component in the utility model;

[0018] Figure 6 It is a three-dimensional view of the stroke circulation component of the utility model;

[0019] Figure 7 It is a top view of the stroke circulation assembly of the utility model;

[0020] Figure 8 is a cross-sectional view of the stroke circulation assembly of the utility model;

[0021] Fig. 9 It is a three-dimensional view of the exhaust pipe in the utility model.

[0022] Description of reference numerals:

[0023] Among them; 1. Inner tank; 10. Guide rail; 2. Heating component; 20. Gas pipeline; 21. Heat insulation board; 22. Ignition port; 23. Auxiliary pipeline; 3. Air circulation component; 30. Furnace body outer cover; 31. Fan blade drive; 32. Circulating fan blade; 33. Wind chamber; 34. Return air duct; 35. Rectification wing plate; 36. Filter; 4. Sealing door; 5. Exhaust pipe; 50. Grid plate. DETAILED DESCRIPTION

[0024] The present invention is described in detail below in conjunction with specific embodiments.

[0025] In the present utility model, unless otherwise clearly specified and limited, when terms such as "set on", "connected", and "connected" appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or connected through one or more intermediate media. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances. The directional words that appear in the present utility model are to better illustrate the characteristics of the features and the relationship between the features. It should be understood that when the placement direction of the present utility model changes, the characteristics of the features and the direction of the relationship between the features also change accordingly. Therefore, the directional words do not constitute an absolute limitation on the characteristics of the features and the relationship between the features in space, but only play a relative limitation role.

[0026] like Figures 1 to 9 As shown, the utility model provides an aging furnace for aluminum profiles with uniform heating, including an inner liner 1 and an air circulation component 3, a heating component 2 is arranged on the inner liner 1, the heating component 2 is used to heat the aluminum profile in the inner liner 1, the air circulation component 3 includes a circulation fan blade 32, a fan blade driving component 31 and a furnace body outer cover 30, the inner liner 1 is installed in the furnace body outer cover 30, a plurality of groups of circulation fan blades 32 are installed on the inner liner 1, the fan blade driving component 31 is used to drive the plurality of groups of circulation fan blades 32 to rotate, and a return air duct 34 and a wind chamber 33 are arranged between the inner liner 1 and the furnace body outer cover 30; the circulation fan blade 32 blows the airflow in the wind chamber 33 into the inner liner 1, and the airflow in the inner liner 1 flows to the wind chamber 33 through the return air duct 34.

[0027] In this embodiment, a plurality of groups of rectifying wing plates 35 are provided in the return air duct 34 , and the outer surfaces of the rectifying wing plates 35 are composed of a plurality of circular arcs.

[0028] According to the above design, when the aluminum profile needs to be heated, since the circulation blade 32 is located on one side of the aluminum profile in the longitudinal direction, the airflow blown by the circulation blade 32 will pass through the gaps between the stacked aluminum profiles, so that the aluminum profiles stacked inside can also be evenly heated. The rectifying wing plate 35 in the return air duct 34 can increase the flow rate of the airflow in the return air duct 34, and prevent the air pressure in the air chamber 33 from being too low and affecting the circulation efficiency.

[0029] In this embodiment, a filter 36 is provided in the air chamber 33, and a handle is provided on the filter 36. The filter 36 can filter large particles of impurities generated during combustion, and reduce the damage of impurities in the airflow to the circulating fan blades 32; when the filter 36 needs to be replaced, it is only necessary to pull the handle to pull out the filter 36.

[0030] In this embodiment, the heating assembly 2 includes a gas pipeline 20 installed on the outside of the inner tank 1, an auxiliary pipeline 23, and multiple groups of ignition ports 22 arranged on the gas pipeline 20. The ignition ports 22 are located inside the inner tank 1, and a heat insulation board 21 is arranged outside the gas pipeline 20; the auxiliary pipeline 23 is installed on the inner tank 1, and is used to transport gas for auxiliary combustion into the inner tank 1. The heat insulation board 21 is located in the return air duct 34, and the heat insulation board 21 can prevent the hot air in the return air duct 34 from heating the gas pipeline 20 and the auxiliary pipeline 23, thereby reducing the probability of danger.

[0031] The gas transported by the auxiliary pipeline 23 can be air or oxygen. Transporting gas through the auxiliary pipeline 23 can avoid accidents caused by incomplete combustion of gas in the inner tank 1. Since the relevant gas equipment and technology are relatively mature, they are not described in detail in this embodiment.

[0032] In this embodiment, a guide rail 10 for guiding the cart is provided inside the inner container 1 .

[0033] In this embodiment, a sealed door 4 is hinged on the outer cover 30 of the furnace body, and the sealed door 4 is located on the side of the inner container 1 away from the circulating blades 32. When the sealed door 4 is closed, the airflow blown out by the circulating blades 32 passes through the stacked aluminum profiles and blows on the sealed door 4. Under the guidance of the sealed door 4, the airflow turns to the return air duct 34, and then flows from the return air duct 34 to the wind chamber 33, and continues to complete the circulation of the hot air flow.

[0034] The sealing doors 4 on both sides are provided with lock tongues, lock buckles and high-temperature resistant sealing rubber rings. When the sealing doors 4 on both sides are closed, the lock buckles and lock tongues are clamped together, and the high-temperature resistant sealing rubber rings can ensure that the sealing doors 4 are in a sealed state after closing. Since the lock tongues, lock buckles and high-temperature resistant sealing rubber rings belong to the prior art and are not the innovation of the utility model, they are not described in detail in this application.

[0035] In this embodiment, the sealing door 4, the inner tank 1 and the outer cover 30 of the furnace body are all made of high-temperature resistant composite materials, and a temperature sensor is arranged in the inner tank 1. The temperature sensor can record the temperature inside the inner tank 1 in real time and send a signal to the main control device, which then controls the size of the flame at the ignition port 22 to prevent the inner tank 1 from being too high or too low in temperature and affecting the processing efficiency. Since the main control system and related control methods belong to the prior art, they are not described in detail in this embodiment.

[0036] In this embodiment, an exhaust pipe 5 is provided on the outer cover 30 of the furnace body, and multiple groups of grid plates 50 are hinged on the exhaust pipe 5. The exhaust pipe 5 is used to discharge excessive exhaust gas generated by the combustion of gas to prevent excessive pressure inside the inner tank 1. Since multiple groups of grid plates 50 are stacked on each other and the two sides of the grid plates 50 are of different lengths, part of the airflow from the return air duct 34 to the wind chamber 33 will blow the grid plates 50 to flip and open the exhaust pipe 5, and the excess airflow will be discharged from the exhaust pipe 5 to balance the internal pressure of the aging furnace.

[0037] Compared with the prior art, the utility model provides an aging furnace for aluminum profiles with uniform heating. When the aluminum profiles need to be heated, the hot air flow blown by the circulating fan blades 32 will pass through the gaps between the stacked aluminum profiles, ensuring that the stacked aluminum profiles can be heated synchronously at the same time. The hot air passes through the gaps between the aluminum profiles and flows to the return air duct 34 under the guidance of the sealing door 4. The rectifying wing plates 35 in the return air duct 34 can increase the flow rate of the return hot air, thereby further improving the heating efficiency by increasing the flow rate.

[0038] In the absence of conflict, the above-mentioned embodiments and features thereof may be combined with each other.

[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A uniformly heated aluminum profile aging furnace, comprising an inner tank (1) and an air circulation component (3), characterized in that: A heating component (2) is arranged on the inner container (1), and the heating component (2) is used to heat the aluminum profile in the inner container (1). The air circulation component (3) comprises a circulation fan blade (32), a fan blade driving component (31), and a furnace body outer cover (30). The inner container (1) is installed in the furnace body outer cover (30). A plurality of groups of circulation fan blades (32) are installed on the inner container (1), and the fan blade driving component (31) is used to drive the plurality of groups of circulation fan blades (32) to rotate. A return air duct (34) and an air chamber (33) are arranged between the inner container (1) and the furnace body outer cover (30); the circulation fan blade (32) blows the airflow in the air chamber (33) into the inner container (1), and the airflow in the inner container (1) flows into the air chamber (33) through the return air duct (34).

2. The uniformly heated aluminum profile aging furnace according to claim 1, characterized in that: A plurality of groups of rectifying wing plates (35) are arranged in the return air duct (34), and the outer surfaces of the rectifying wing plates (35) are composed of a plurality of circular arcs.

3. The uniformly heated aluminum profile aging furnace according to claim 1, characterized in that: A filter screen (36) is arranged in the wind chamber (33), and a handle is arranged on the filter screen (36).

4. The uniformly heated aluminum profile aging furnace according to claim 1, characterized in that: The heating assembly (2) comprises a gas pipeline (20) installed on the outside of an inner container (1), an auxiliary pipeline (23), and a plurality of ignition ports (22) arranged on the gas pipeline (20); the ignition ports (22) are located on the inside of the inner container (1), and a heat insulation board (21) is arranged on the outside of the gas pipeline (20); the auxiliary pipeline (23) is installed on the inner container (1) and is used to transport gas for auxiliary combustion into the inner container (1).

5. The uniformly heated aluminum profile aging furnace according to claim 1, characterized in that: A guide rail (10) for guiding the cart is arranged inside the inner container (1).

6. The uniformly heated aluminum profile aging furnace according to claim 1, characterized in that: A sealing door (4) is hingedly connected to the furnace body outer cover (30), and the sealing door (4) is located on the side of the inner container (1) away from the circulating fan blade (32).

7. The uniformly heated aluminum profile aging furnace according to claim 1, characterized in that: An exhaust pipe (5) is arranged on the outer cover (30) of the furnace body, and a plurality of groups of grid plates (50) are hingedly connected to the exhaust pipe (5).