Lengthened hot box of elasticizer for processing polyester yarns
By designing a cleaning mechanism and heating mechanism in the extended heat box of the elastic-adding machine, the problems of incomplete cleaning of polyester wire impurities and uneven heating in the prior art are solved, and a higher quality polyester wire heating effect is achieved.
Patent Information
- Application Number
- CN202421911110.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-08-08
AI Technical Summary
The existing heating mechanism of the elastic-adding machine cannot effectively clean up impurities in the polyester wire, resulting in uneven heating and fast transmission speed, resulting in short heating time, affecting the heating effect.
An extended heat box is designed, including a support frame, a cleaning mechanism and a heating mechanism. The cleaning mechanism includes a brush, an active shaft, a servo motor and a cleaning roller, which is used to clean impurities on the surface of the polyester wire; the vacuum cleaner sucks in impurities through the vacuum cleaner and the vacuum cleaner; the heating mechanism extends the transmission time of the polyester wire through multiple wire rollers, and uses a hair dryer and an electric heating tube to generate uniform hot air for heating.
The cleaning mechanism effectively removes impurities in the polyester wire, ensures that the polyester wire enters the heating mechanism cleanly, and improves the quality of the polyester wire; the heating mechanism improves the heating effect by extending the transmission time and uniform heating, and avoids local heating failure caused by uneven temperatures.
Smart Images

Figure CN222744485U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary equipment for a texturing machine, in particular to an extended hot box for a texturing machine for processing polyester yarns. Background Art
[0002] The hot box device is heated to the required temperature by a heater and keeps the temperature constant during the conveying process so that the polyester yarn can fully absorb the heat and achieve the required heat setting effect;
[0003] After searching, the existing patent (publication number: CN217733392U) discloses a heating mechanism of a polyester yarn texturizing machine, including a heating box, a bottom plate is installed at the bottom of the heating box, a pair of fixed baffles are installed on the side wall of the heating box, the fixed baffles are symmetrically arranged, and transmission ports are fixedly connected to both ends of the heating box, the transmission ports are symmetrically arranged, and a transmission plate is fixedly connected to the inner wall of the transmission port:
[0004] The existing heating mechanism of the texturizing machine cannot clean the polyester yarn, so when the polyester yarn enters the heating mechanism, the impurities attached to it will be heated and melted together. At the same time, the conventional heating method is to use a heating plate, which will cause uneven heating. In addition, because the transmission speed of the polyester yarn is too fast, the polyester yarn stays in the heating mechanism for a short time and the heating effect is not good.
[0005] Therefore, in view of the above problems, a lengthened hot box of a texturing machine for processing polyester yarn is proposed. Utility Model Content
[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides an extended hot box of a texturizing machine for processing polyester yarns to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an extended hot box of a texturizing machine for processing polyester yarn, comprising a support frame, a cleaning mechanism and a heating mechanism, a controller is arranged on the left side of the support frame, an emergency stop switch is attached below the controller, a wire inlet is opened on the left side of the support frame, two groups of cleaning mechanisms are arranged on the right side of the wire inlet, a dust collection mechanism is arranged above the cleaning mechanism, polyester yarn is arranged between the two groups of the cleaning mechanisms, an insulation layer is arranged on the right side of the cleaning mechanism, a No. 1 blower is arranged on the upper and lower sides of the insulation layer, a No. 2 blower is arranged on the right side of the No. 1 blower, a temperature sensor is arranged between the No. 1 blower and the No. 2 blower, three groups of wire rollers are arranged inside the insulation layer, and a triple fixed wire roller is arranged between the two groups of the No. 1 blowers;
[0008] The upper and lower sides of the thermal insulation layer are provided with heating mechanisms, a pipeline is provided on the right side of the heating mechanism, one end of the pipeline is connected with a hair dryer, and a wire outlet is provided on the right side of the support frame.
[0009] Preferably, the dust suction mechanism includes a dust suction pipe, a dust suction machine, a dust collection box and a dust suction port.
[0010] Preferably, a dust collecting box is arranged on the left side of the thermal insulation layer, a vacuum cleaner is arranged inside the dust collecting box, a vacuum pipe is connected below the vacuum port, and a vacuum port is connected below the vacuum pipe.
[0011] Preferably, the cleaning mechanism includes a brush, a driving shaft, a servo motor and a cleaning roller.
[0012] Preferably, a cleaning roller is arranged inside the suction port, a brush is attached to the surface of the cleaning roller, driving shafts are welded on both sides of the cleaning roller, and a servo motor is arranged on the right side of the driving shaft.
[0013] Preferably, the heating mechanism includes an electric heating net, a filter net and an electric heating tube.
[0014] Preferably, a filter screen is provided above the No. 1 blower and the No. 2 blower, an electric heating screen is provided above the filter screen, and an electric heating pipe is provided above the electric heating screen.
[0015] Technical effects and advantages of the utility model:
[0016] 1. Compared with the prior art, when the polyester yarn of the elongated heat box of the texturizing machine for processing polyester yarn enters the cleaning mechanism and the dust collection mechanism, the brush and the cleaning roller of the cleaning mechanism are used to clean the impurities on the surface, and the dust collection mechanism sucks the cleaned impurities into the dust collection box through the dust collector and the dust collection port, so as to ensure that the polyester yarn is kept clean from the initial step to enter the heating mechanism, thereby improving the quality of the polyester yarn.
[0017] 2. Compared with the existing technology, the polyester yarn of the extended heat box of the texturizing machine for processing polyester yarn enters the heating mechanism after cleaning. A plurality of yarn rollers are arranged inside the heating mechanism to extend the time for the polyester yarn to pass through the heating mechanism. At the same time, the hair dryer and the electric heating tube generate hot air to heat the polyester yarn. The temperature of the hot air is more uniform, ensuring that the polyester yarn will not be locally heated to substandard due to uneven temperature. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The utility model is a schematic diagram of the internal structure of the lengthened hot box of the texturizing machine for processing polyester yarn.
[0019] Figure 2 The utility model is a schematic diagram of the top view of the extended hot box of the texturing machine for processing polyester yarn.
[0020] Figure 3 The utility model is a schematic diagram of the structure of the extended hot box cleaning mechanism of the texturing machine for processing polyester yarn.
[0021] The accompanying drawings are marked as follows: 1. emergency stop switch; 2. controller; 3. support frame; 4. dust suction mechanism; 41. dust suction pipe; 42. vacuum cleaner; 43. dust collection box; 44. dust suction port; 5. cleaning mechanism; 51 brush; 52. driving shaft; 53. servo motor; 54. cleaning roller; 6. polyester yarn; 7. insulation layer; 8. yarn roller; 9. heating mechanism; 91. electric heating net; 92. filter net; 93. electric heating tube; 10. triple fixed yarn roller; 12. temperature sensor; 13. blower No. 1; 14. blower No. 2; 15. pipeline; 16. hair dryer; 17. yarn inlet; 18. yarn outlet. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example 1
[0024] As attached Figure 1 to Figure 2 The illustrated embodiment shows an extended hot box for a texturizing machine for processing polyester yarn, comprising a support frame 3, a cleaning mechanism 5 and a heating mechanism 9. A controller 2 is arranged on the left side of the support frame 3, an emergency stop switch 1 is attached below the controller 2, a wire inlet 17 is provided on the left side of the support frame 3, two groups of cleaning mechanisms 5 are arranged on the right side of the wire inlet 17, a dust collecting mechanism 4 is arranged above the cleaning mechanism 5, polyester yarn 6 is arranged between the two groups of cleaning mechanisms 5, an insulation layer 7 is arranged on the right side of the cleaning mechanism 5, a No. 1 blower 13 is arranged on the upper and lower sides of the insulation layer 7, a No. 2 blower 14 is arranged on the right side of the No. 1 blower 13, a temperature sensor 12 is arranged between the No. 1 blower 13 and the No. 2 blower 14, three groups of wire rollers 8 are arranged inside the insulation layer 7, and a triple fixed wire roller 10 is arranged between the two groups of the No. 1 blowers 13;
[0025] Heating mechanisms 9 are arranged on the upper and lower sides of the heat-insulating layer 7 , a pipe 15 is arranged on the right side of the heating mechanism 9 , one end of the pipe 15 is connected to a hair dryer 16 , and a wire outlet 18 is opened on the right side of the support frame 3 .
[0026] Wherein: the support frame 3 bears the weight of the heating box, the controller 2 sets and operates the parameters of each item of the heating box, the emergency stop switch 1 can urgently stop the operation of the device to ensure that the damage to the product is reduced, the polyester yarn 6 increases the yarn inlet 17 to enter the cleaning mechanism 5 and the dust collection mechanism 4, the cleaning mechanism 5 and the dust collection mechanism 4 clean and dust the polyester yarn 6, the hair dryer 16 blows the wind to the pipe 15, the pipe 15 is connected to the heating mechanism 9, and the wind is heated and blown to the polyester yarn 6 through the heating mechanism 9. The insulation layer 7 can preserve the temperature generated by the hot air and will not dissipate. The wire roller 8 and the triple fixed wire roller 10 extend the time that the polyester yarn 6 passes through the heating mechanism 9, the No. 1 blower 13 and the No. 2 blower 14 blow the hot air to the polyester yarn 6 better for heating, the temperature sensor 12 will always monitor the temperature changes, and immediately feedback the temperature to the controller 2, and the polyester yarn 6 enters the wire outlet 18 after processing.
[0027] Example 2
[0028] Based on Example 1, the solution in Example 1 is further detailed in combination with the following specific working method. Figures 1 to 3 As shown, see the following description for details:
[0029] As a preferred embodiment, the dust collection mechanism 4 includes a dust collection pipe 41, a dust collector 42, a dust collection box 43 and a dust collection port 44. The dust collection box 4 is arranged on the left side of the thermal insulation layer 7, and the dust collection box 43 is arranged inside the dust collection box 43. The dust collection pipe 41 is connected to the bottom of the dust collector 42, and the dust collection port 44 is connected to the bottom of the dust collection pipe 41. Furthermore, the operation of the vacuum cleaner 42 generates suction, and the scum generated by the cleaning mechanism 5 is sucked into the dust collection box 43 through the dust collection pipe 41 and the dust collection port 44.
[0030] As a preferred embodiment, the cleaning mechanism 5 includes a brush 51, a driving shaft 52, a servo motor 53 and a cleaning roller 54. A cleaning roller 54 is arranged inside the dust suction port 44, and the brush 51 is pasted on the surface of the cleaning roller 54. The driving shaft 52 is welded on both sides of the cleaning roller 54, and a servo motor 53 is arranged on the right side of the driving shaft 52. Furthermore, the cleaning mechanism 5 drives the driving shaft 52 through the operation of the servo motor 53, and the driving shaft 52 drives the cleaning roller 54. When the cleaning roller 54 rotates, it drives the brush 51, and the brush 51 contacts the polyester yarn 6 for cleaning.
[0031] As a preferred embodiment, the heating mechanism 9 includes an electric heating net 91, a filter net 92 and an electric heating tube 93. A filter net 92 is arranged above the No. 1 blower 13 and the No. 2 blower 14, an electric heating net 91 is arranged above the filter net 92, and an electric heating tube 93 is arranged above the electric heating net 91. Furthermore, the hair dryer 16 blows out air and is heated by the electric heating tube 93. At the same time, the hot air enters the electric heating net 91 for secondary heating and enters the filter net 92 for filtration. With the help of the blower, the hot air is blown toward the polyester yarn 6.
[0032] The working process of the utility model is as follows: first, the parameters of the heating box are set by the controller 2. When the polyester yarn 6 enters the cleaning mechanism 5 and the dust collecting mechanism 4 through the yarn inlet 17, the servo motor 53 drives the driving shaft 52, and the driving shaft 52 drives the brush 51 and the cleaning roller 54 to rotate. The polyester yarn 6 is cleaned by the brush 51 and the cleaning roller 54. The scum generated by the cleaning is sucked into the dust collecting box 43 by the dust collecting machine 42 and the dust collecting port 44 by the dust collecting mechanism 4. After the polyester yarn 6 is cleaned After entering the heating mechanism 9, the insulation layer 7 keeps the internal temperature constant. The temperature sensor 12 can monitor the temperature and feed it back to the controller 2. The polyester yarn 6 passes through the yarn roller 8 and the triple fixed yarn roller 10 to extend the heating time. The upper and lower sets of hair dryers 16 blow the wind through the pipeline 15 to the electric heating tube 93 and the electric heating net 91 for heating. The generated hot air is blown to the polyester yarn 6 through the No. 1 blower (13) and the No. 2 blower (14) for heating. The heated polyester yarn 6 enters the yarn outlet 18 and waits for the next step.
[0033] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. An extended hot box for a texturizing machine for processing polyester yarns, comprising a support frame (3), a cleaning mechanism (5) and a heating mechanism (9), characterized in that: A controller (2) is arranged on the left side of the support frame (3), an emergency stop switch (1) is attached below the controller (2), a wire inlet (17) is opened on the left side of the support frame (3), two groups of cleaning mechanisms (5) are arranged on the right side of the wire inlet (17), a dust collection mechanism (4) is arranged above the cleaning mechanism (5), polyester yarn (6) is arranged between the two groups of cleaning mechanisms (5), a heat preservation layer (7) is arranged on the right side of the cleaning mechanism (5), a No. 1 blower (13) is arranged on the upper and lower sides of the heat preservation layer (7), a No. 2 blower (14) is arranged on the right side of the No. 1 blower (13), a temperature sensor (12) is arranged between the No. 1 blower (13) and the No. 2 blower (14), three groups of wire rollers (8) are arranged inside the heat preservation layer (7), and a triple fixed wire roller (10) is arranged between the two groups of the No. 1 blowers (13); The insulation layer (7) is provided with heating mechanisms (9) on both upper and lower sides, a pipe (15) is provided on the right side of the heating mechanism (9), one end of the pipe (15) is connected to a hair dryer (16), and a wire outlet (18) is provided on the right side of the support frame (3).
2. The extended hot box for texturizing machine for processing polyester yarn according to claim 1, characterized in that: The dust suction mechanism (4) comprises a dust suction pipe (41), a dust suction machine (42), a dust collection box (43) and a dust suction port (44).
3. The extended hot box for texturizing machine for processing polyester yarn according to claim 2, characterized in that: A dust collecting box (43) is arranged on the left side of the thermal insulation layer (7), a dust collector (42) is arranged inside the dust collecting box (43), a dust collecting pipe (41) is connected below the dust collector (42), and a dust collecting port (44) is connected below the dust collecting pipe (41).
4. The extended hot box for texturizing machine for processing polyester yarn according to claim 3, characterized in that: The cleaning mechanism (5) comprises a brush (51), a driving shaft (52), a servo motor (53) and a cleaning roller (54).
5. The extended hot box for texturizing machine for processing polyester yarn according to claim 4, characterized in that: A cleaning roller (54) is arranged inside the suction port (44), a brush (51) is adhered to the surface of the cleaning roller (54), driving shafts (52) are welded on both sides of the cleaning roller (54), and a servo motor (53) is arranged on the right side of the driving shaft (52).
6. The extended hot box for texturizing machine for processing polyester yarn according to claim 5, characterized in that: The heating mechanism (9) comprises an electric heating net (91), a filter net (92) and an electric heating tube (93).
7. The extended hot box for texturizing machine for processing polyester yarn according to claim 6, characterized in that: A filter screen (92) is disposed above the first blower (13) and the second blower (14), an electric heating screen (91) is disposed above the filter screen (92), and an electric heating pipe (93) is disposed above the electric heating screen (91).
Citation Information
Patent Citations
Heating mechanism of polyester yarn elasticizer
CN217733392U
Cited By
Chemical fiber fabric production elasticizer with dust removal function and use method of chemical fiber fabric production elasticizer
CN120608353A