A matrix asphalt heating device

By designing the matrix asphalt heating device, using the vertical turn mechanism and the anti-caking mechanism, the problems of uneven stirring and bonding blocking caused by the increase in viscosity during the heating process are solved, and a more efficient stirring and heating process is achieved.

CN222744726UActive Publication Date: 2025-04-11济宁嘉盛新型建材有限公司
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Patent Information

Application Number
CN202421250622.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-04-11
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

During the heating of matrix asphalt, the viscosity of matrix asphalt increases, making it difficult to stir evenly during stirring, and some matrix asphalt may be deposition and bonded to blocks.

Method used

A matrix asphalt heating device is designed, including a receiving assembly, a first stirring heating assembly, a second stirring heating assembly, and a discharge assembly. By providing a vertical turn mechanism and an anti-caking mechanism, the mixing column and isosceles triangle spoiler blocks are used to prevent the matrix asphalt from adhering to the agglomeration block.

Benefits of technology

It effectively prevents the occurrence of bonding blocks of matrix asphalt during heating, improves the stirring efficiency, and ensures uniform heating and emission of matrix asphalt.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of asphalt processing, and in particular to a matrix asphalt heating device. Technical problem: In the process of heating the matrix asphalt, the viscosity of the matrix asphalt, which is already large in mass, will also increase, making it difficult to stir the matrix asphalt evenly when stirring, so that part of the matrix asphalt may be deposited at the corners at the bottom of the agitator and cause adhesion and caking. Technical solution: A matrix asphalt heating device, including a containing component, a first stirring and heating component, a second stirring and heating component, and a discharge component. The utility model sets a vertical flipping mechanism and an anti-caking mechanism, so that the matrix asphalt in the equipment can be flipped and stirred at the same time, and through the falling and collision of the matrix asphalt in the equipment, it is less likely to stick and clumping, thereby improving work efficiency.
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Description

Technical Field

[0001] The utility model relates to the field of asphalt processing, in particular to a matrix asphalt heating device. Background Art

[0002] Asphalt is a very important material in road construction and maintenance. Ordinary asphalt usually refers to road asphalt, which is obtained by refining crude oil. It has a large viscosity and good temperature stability, but its weather resistance and chemical resistance are relatively low. Matrix asphalt is further processed on the basis of ordinary asphalt. During the preparation of matrix asphalt, a certain proportion of modifiers, such as polymers, rubbers or other chemicals, are usually added to improve its performance. The modified matrix asphalt has better high temperature stability, anti-rutting performance, weather resistance and chemical resistance. The improvement of these properties makes the application range of matrix asphalt in road construction and maintenance wider, especially in projects with high requirements such as highways and airport runways. Since the matrix asphalt is usually not completely melted but softened when used, it still maintains a certain viscosity and stickiness, but the matrix asphalt is heavy and difficult to be stirred evenly when stirred, so that part of the matrix asphalt may be deposited at the corners at the bottom of the stirrer and cause adhesion and lumps. Utility Model Content

[0003] In order to overcome the problem that during the heating process of the base asphalt, the viscosity of the already large base asphalt will increase, making it difficult to stir the base asphalt evenly, some of the base asphalt may be deposited at the corners at the bottom of the mixer and form lumps.

[0004] The technical solution of the utility model is: a matrix asphalt heating device, including a containing component, a first stirring and heating component, a second stirring and heating component, and a discharging component; the containing component is provided with a first stirring and heating component for stirring and heating the asphalt; the front end of the first stirring and heating component is provided with a second stirring and heating component for assisting in stirring and heating the asphalt; the lower end of the containing component is provided with a discharging component for controlling the discharging.

[0005] Preferably, the containing component is used to contain the matrix asphalt, the first stirring and heating component is used to stir and heat the matrix asphalt, the second stirring and heating component is used to assist in stirring and heating the matrix asphalt and prevent the matrix asphalt from sticking together and forming lumps, and the discharge component is used to control the discharge.

[0006] Preferably, the containing assembly includes a tank body, a bracket, a cover plate, and an exhaust valve; the brackets are fixedly connected to both sides of the tank body; the upper end of the tank body is rotatably connected to the cover plate through a hinge; and the exhaust valve is fixedly connected to the cover plate. The tank body contains the base asphalt to be heated, and the exhaust valve is used to discharge gas to prevent the gas pressure in the tank body from being too high.

[0007] Preferably, the first stirring and heating assembly includes a first heating ring, a motor, a turntable, a reinforcing rib, a stirring column, and a discharge port; the first heating ring is laid inside the wall shell of the tank; the discharge port is opened at the lower end of the tank; the motor is fixedly connected to the rear end of the tank; the front end of the motor is rotatably connected to the turntable through a connecting shaft and a coupling that penetrate the tank. The first heating ring is used to heat the base asphalt, the discharge port is used to discharge, and the motor drives the turntable to rotate through the connecting shaft and the coupling, thereby turning the base asphalt in the tank through the stirring column fixed to the turntable, so that the base asphalt is displaced around the central column in the tank, so that all the base asphalt in the equipment is stirred at the same time.

[0008] Preferably, a reinforcing rib is fixedly connected to the edge of the front end of the turntable; and a plurality of stirring columns are fixedly connected to the front end of the reinforcing rib.

[0009] Preferably, the second stirring and heating assembly includes a roller, a center column, a second heating ring, and an isosceles triangle spoiler block; the roller is rotatably connected to the center position of the front end of the turntable; the front end of the roller is rotatably connected to the center column, and the center column is fixedly connected to the inner wall of the front end of the tank body.

[0010] Preferably, a second heating ring is laid inside the central column; a plurality of isosceles triangle spoiler blocks are fixed to the periphery of the central column. The second heating ring is used to heat the matrix asphalt; the matrix asphalt turned by the stirring column will contact the isosceles triangle spoiler blocks when it is in the generating position, and will be beaten with a certain force under the action of the interaction force, and at the same time, the matrix asphalt at the highest point inside the tank will fall down and be hit again to prevent the heated matrix asphalt from sticking and agglomerating.

[0011] Preferably, the discharge assembly includes a choke valve and a discharge pipe; the lower end of the discharge port is fixedly connected to the choke valve; the lower end of the choke valve is fixedly connected to the discharge pipe. When the choke valve is opened, the heated base asphalt can be discharged from the discharge pipe.

[0012] Beneficial effects of the utility model:

[0013] 1. By setting up the vertical turning mechanism and anti-caking mechanism, the base asphalt in the equipment can be turned and stirred at the same time, and the base asphalt is less likely to stick and agglomerate through the falling and collision in the equipment, thereby improving the work efficiency;

[0014] 2. The motor drives the turntable to rotate through the connecting shaft and the coupling, so that the base asphalt in the tank body is turned over by the stirring column fixed to the turntable, so that the base asphalt moves around the central column in the tank body, so that all the base asphalt in the equipment is stirred at the same time to improve the stirring efficiency;

[0015] 3. The matrix asphalt turned over by the stirring column will contact the isosceles triangle spoiler block when it is in the generating position, and will be beaten with a certain force under the action of the interaction force. At the same time, the matrix asphalt at the highest point inside the tank will fall down and be hit again to prevent the heated matrix asphalt from sticking and agglomerating. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 What is shown is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 The sectional view of the tank structure of the utility model is shown;

[0018] Figure 3 What is shown is a schematic diagram of the turntable structure of the utility model;

[0019] Figure 4 Shown is a schematic diagram of the stirring column structure of the utility model;

[0020] Figure 5 Shown is a schematic diagram of the isosceles triangle spoiler block structure of the utility model;

[0021] Figure 6 What is shown is a schematic diagram of the structure of the choke valve of the present utility model.

[0022] Explanation of the reference numerals: 1. containing assembly; 2. first stirring and heating assembly; 3. second stirring and heating assembly; 4. discharge assembly; 101. tank body; 102. bracket; 103. cover plate; 104. exhaust valve; 201. first heating ring; 202. motor; 203. turntable; 204. reinforcing rib; 205. stirring column; 206. discharge port; 301. roller; 302. center column; 303. second heating ring; 304. isosceles triangle spoiler; 401. choke valve; 402. discharge pipe. DETAILED DESCRIPTION

[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0024] See also Figure 1-4The utility model provides an embodiment: a matrix asphalt heating device, comprising a containing component 1, a first stirring and heating component 2, a second stirring and heating component 3, and a discharge component 4; the containing component 1 is provided with a first stirring and heating component 2 for stirring and heating asphalt; the front end of the first stirring and heating component 2 is provided with a second stirring and heating component 3 for assisting stirring and heating asphalt; the lower end of the containing component 1 is provided with a discharge component 4 for controlling discharge. The containing component 1 is used to contain the matrix asphalt, the first stirring and heating component 2 is used to stir and heat the matrix asphalt, the second stirring and heating component 3 is used to assist stirring and heating the matrix asphalt and prevent the matrix asphalt from sticking and agglomerating, and the discharge component 4 is used to control discharge. The containing component 1 comprises a tank body 101, a bracket 102, a cover plate 103, and an exhaust valve 104; the bracket 102 is fixedly connected to both sides of the tank body 101; the upper end of the tank body 101 is rotatably connected to the cover plate 103 through a hinge; the exhaust valve 104 is fixedly connected to the cover plate 103. The tank body 101 contains the base asphalt to be heated, and the exhaust valve 104 is used to exhaust gas to prevent the gas pressure in the tank body 101 from being too high. The first stirring and heating assembly 2 includes a first heating ring 201, a motor 202, a turntable 203, a reinforcing rib 204, a stirring column 205, and a discharge port 206; the first heating ring 201 is laid in the wall shell of the tank body 101; the discharge port 206 is opened at the lower end of the tank body 101; the motor 202 is fixed to the rear end of the tank body 101; the front end of the motor 202 is rotatably connected to the turntable 203 through a connecting shaft and a coupling that penetrates the tank body 101. The first heating ring 201 is used to heat the base asphalt, the discharge port 206 is used to discharge the material, and the motor 202 drives the turntable 203 to rotate through the connecting shaft and the coupling, so that the base asphalt in the tank body 101 is turned over by the stirring column 205 fixedly connected to the turntable 203, so that the base asphalt moves around the central column 302 in the tank body 101, so that all the base asphalt in the equipment is stirred at the same time. The edge of the front end of the turntable 203 is fixedly connected with a reinforcing rib 204; the front end of the reinforcing rib 204 is fixedly connected with a plurality of stirring columns 205.

[0025] See also Figure 5-6In this embodiment, the second stirring and heating assembly 3 includes a roller 301, a center column 302, a second heating ring 303, and an isosceles triangle spoiler block 304; the center position of the front end of the turntable 203 is rotatably connected to the roller 301; the front end of the roller 301 is rotatably connected to the center column 302, and the center column 302 is fixedly connected to the inner wall of the front end of the tank body 101. The interior of the center column 302 is paved with a second heating ring 303; the periphery of the center column 302 is fixedly connected to a plurality of isosceles triangle spoiler blocks 304. The second heating ring 303 is used to heat the matrix asphalt; the matrix asphalt turned by the stirring column 205 will contact the isosceles triangle spoiler block 304 when it is in the position, and will be beaten with a certain force under the action of the interaction force, and at the same time, the matrix asphalt at the highest point inside the tank body 101 will fall down and be hit again to prevent the heated matrix asphalt from sticking and agglomerating. The discharge assembly 4 includes a choke valve 401 and a discharge pipe 402. The lower end of the discharge port 206 is fixedly connected with the choke valve 401. The lower end of the choke valve 401 is fixedly connected with the discharge pipe 402. When the choke valve 401 is opened, the heated base asphalt can be discharged from the discharge pipe 402.

[0026] When working, the motor 202 is started first, and the motor 202 drives the turntable 203 to rotate through the connecting shaft and the coupling, and then the cover plate 103 is opened to add the matrix asphalt into the tank body 101 until the internal space of the tank body 101 is filled with about 1 / 3, and then the cover plate 103 is closed, and the first heating ring 201 and the second heating ring 303 are started to heat the matrix asphalt in the tank body 101;

[0027] The stirring column 205 that moves with the rotation of the turntable 203 turns over the base asphalt in the tank body 101, so that the base asphalt moves around the central column 302 in the tank body 101, thereby stirring all the base asphalt in the equipment at the same time;

[0028] At the same time, the matrix asphalt turned over by the stirring column 205 will contact the isosceles triangle spoiler block 304 when it is in the generating position, and will be beaten with a certain force under the action of the interaction force, and the matrix asphalt located at the highest point inside the tank body 101 will fall downward and be hit again to prevent the heated matrix asphalt from sticking together. After the heating is completed, the choke valve 401 is opened to discharge the matrix asphalt from the discharge pipe 402.

[0029] Through the above steps, a vertical turning mechanism and an anti-caking mechanism are set up, so that the base asphalt in the equipment can be turned and stirred at the same time, and the falling and collision of the base asphalt in the equipment makes it less likely to stick and agglomerate, thereby improving work efficiency.

[0030] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A base asphalt heating device, comprising a containing assembly (1); characterized in that: The invention also comprises a first stirring and heating component (2), a second stirring and heating component (3), and a discharge component (4); the first stirring and heating component (2) for stirring and heating asphalt is arranged in the containing component (1); the front end of the first stirring and heating component (2) is provided with a second stirring and heating component (3) for assisting in stirring and heating asphalt; the lower end of the containing component (1) is provided with a discharge component (4) for controlling discharge; the containing component (1) comprises a tank body (101), a bracket (102), a cover plate (103), and an exhaust valve (104); the bracket (102) is fixedly connected to both sides of the tank body (101); the upper end of the tank body (101) is rotatably connected to the cover plate (103) through a hinge; the exhaust valve (104) is fixedly connected to the cover plate (103); the first stirring and heating component (2) comprises a first heating ring (201), a motor (202), a turntable (203), a reinforcing rib (204), a stirring column (205 ), a discharge port (206); a first heating ring (201) is laid inside the wall shell of the tank body (101); a discharge port (206) is opened at the lower end of the tank body (101); a motor (202) is fixedly connected to the rear end of the tank body (101); the front end of the motor (202) is rotatably connected to the turntable (203) via a connecting shaft and a coupling that penetrate the tank body (101); a reinforcing rib (204) is fixedly connected to the edge of the front end of the turntable (203); the reinforcing rib (204) 04) is fixedly connected to a plurality of stirring columns (205) at the front end; the second stirring and heating component (3) comprises a roller (301), a central column (302), a second heating ring (303), and an isosceles triangle spoiler block (304); the center position of the front end of the turntable (203) is rotatably connected to the roller (301); the front end of the roller (301) is rotatably connected to the central column (302), and the central column (302) is fixedly connected to the inner wall of the front end of the tank body (101).

2. A matrix asphalt heating device according to claim 1, characterized in that: A second heating ring (303) is laid inside the central column (302); and a plurality of isosceles triangle spoiler blocks (304) are fixedly connected to the periphery of the central column (302).

3. A matrix asphalt heating device according to claim 1, characterized in that: The discharge assembly (4) comprises a choke valve (401) and a discharge pipe (402); the lower end of the discharge port (206) is fixedly connected to the choke valve (401); and the lower end of the choke valve (401) is fixedly connected to the discharge pipe (402).