A clay tile ceiling installation system

Abstract

The utility model belongs to the technical field of clay brick installation, and specifically relates to a clay brick ceiling installation system, including: a profile, whose cross section is U-shaped, and bolt holes are correspondingly arranged on two side walls of the U-shaped profile; a purlin, whose cross section is U-shaped, and the width of the U-shaped bottom of the purlin is the same as the width of the U-shaped bottom of the profile, and the purlin is connected with a plurality of profiles along the length direction, and each profile is aligned with the U-shaped bottom surface of the purlin by its U-shaped bottom surface and fixed by self-drilling and self-drilling nails; a clay brick, whose top is pre-processed with a recess and a through hole, the recess is adapted to the profile, the through hole corresponds to the bolt hole, the profile is embedded in the recess of the clay brick and fixed by a bolt group passing through the bolt hole and the through hole; a base, which is respectively connected to two adjacent purlins through a connecting piece. The utility model improves the stability and safety of the overall structure.

Description

Technical Field

[0001] The utility model belongs to the technical field of clay brick installation, and in particular relates to a clay brick ceiling installation system. Background Art

[0002] At present, the fixing method of clay bricks on the market mostly adopts mortar masonry or mortar plus steel bars. This method has simple construction technology, but the construction process requires a long curing time to ensure that the mortar is completely solidified. If it is damaged during use, it is necessary to dismantle part or all of the structure and reinstall it, which has a high maintenance cost. In addition, this construction method is close to the traditional brick masonry wall straight up and down, and it is impossible to make a single clay brick perpendicular to the decorative surface, and ensure sufficient pull-out resistance, and the appearance is average.

[0003] When using clay bricks for ceiling installation, due to the heavy clay bricks, if the supporting structure is not strong enough or the fixing method is not firm, there will be safety hazards. In addition, the installation of the ceiling requires a high degree of flatness. Improper fixing will easily cause unevenness, affecting the appearance and use effect. Summary of the invention

[0004] Purpose of the invention: The purpose of the utility model is to provide a clay brick ceiling installation system to address the deficiencies of the prior art, thereby avoiding the defect that a single clay brick cannot be perpendicular to the decorative surface in the traditional method, while improving the stability and safety of the overall structure.

[0005] Technical solution: The clay brick ceiling installation system described in the utility model includes: a profile with a U-shaped cross-section, and bolt holes are correspondingly arranged on the two side walls of the U-shape; a purlin with a U-shaped cross-section, the U-shaped bottom width of the purlin is the same as the U-shaped bottom width of the profile, the purlin is connected to a plurality of profiles along the length direction, and each profile is aligned with the U-shaped bottom surface of the purlin by its U-shaped bottom surface and fixed by self-tapping and self-drilling nails; a clay brick, the top of which is pre-processed with a recess and a through hole, the recess is adapted to the profile, the through hole corresponds to the bolt hole, the profile is embedded in the recess of the clay brick and is fixed by a bolt group passing through the bolt hole and the through hole; a base is respectively connected to two adjacent purlins through a connecting piece.

[0006] To further improve the above technical solution, the cross-section of the base is U-shaped, and the base is inscribed in the U-shaped inner wall of the purlin in the direction of its U-shaped opening.

[0007] Furthermore, the U-shaped outer wall of the base is wavy, and the U-shaped inner wall of the purlin is wavy.

[0008] Furthermore, the purlins, a plurality of profiles fixed on the purlins, and a number of clay bricks corresponding to the profiles are connected to form a module unit fixed on the base as a whole.

[0009] Furthermore, the profiles, purlins and base are all made of aluminum alloy.

[0010] Furthermore, the profiles, purlins and base surfaces are all treated with fluorocarbon spraying.

[0011] Furthermore, the length, width and height dimensions of the clay brick are 60*60*180mm, and the recessed portion of the clay brick is formed by half-through grooves on both sides of the top and a through groove at the top, the width of the half-through groove and the through groove is 30mm, the depth of the half-through groove is 4mm, and the depth of the through groove is 6~8mm; the U-shaped structure of the profile has a width of 60mm, a length of 30mm, and a wall thickness of 4mm.

[0012] Furthermore, the purlin has a width of 60 mm, a length of 1200 mm, and a thickness of 6 mm. Seven profiles are installed on each purlin, and the center interval between adjacent profiles is 180 mm. The base is 8 mm thick.

[0013] Furthermore, two groups of transverse waisted circular holes are respectively provided on the two side walls of the base, and vertical waisted circular holes are correspondingly provided on the two side walls of the purlin. The base and the purlin are connected by a stainless steel bolt group passing through the transverse waisted circular holes and the vertical waisted circular holes on the two side walls.

[0014] Furthermore, the specification of the stainless steel bolt group is M6×90.

[0015] Beneficial effect: Compared with the prior art, the advantages of the utility model are: the pre-processed recess on the top of the clay brick in the utility model is adapted to the profile, and is fixed by a bolt group passing through the bolt hole and the through hole. This connection method enhances the pull-out resistance of the clay brick, avoids the defect that a single clay brick cannot be installed perpendicular to the decorative surface in the traditional method, and at the same time improves the stability and safety of the overall structure.

[0016] The profiles are fixed on the 1200mm long purlins according to the spacing of clay bricks with countersunk self-drilling and self-tapping screws. Grooves and holes are pre-reserved on the clay bricks to facilitate the connection and fixation of the profiles and M6X90 stainless steel bolt groups to the clay bricks. After the profiles, clay bricks and purlins are connected, a 1200mm strip-shaped module unit is formed as a whole. The module unit is fixed to the aluminum alloy base. The modular design makes the system quick to install and simplifies the construction steps. The pre-processed recesses and through holes improve the installation accuracy and stability.

[0017] Profiles, purlins and bases are made of aluminum alloy and treated with fluorocarbon spraying. Aluminum alloy is light and strong, which reduces the deadweight burden of the ceiling structure. Fluorocarbon spraying improves the corrosion resistance and durability of the material and extends its service life. The specifications of clay bricks, profiles, purlins and bases are designed to facilitate large-scale production and on-site installation, while ensuring the neatness and consistency of installation.

[0018] The horizontal and vertical waist-round holes on the base side walls and purlin side walls are connected by stainless steel bolt groups. The waist-round hole design increases the flexibility of installation.

[0019] The profile is the direct support of the clay bricks, and the 4mm thickness provides the necessary tensile strength and stability. The 6mm thick aluminum alloy purlin is the main supporting structure connecting multiple profiles, ensuring that the purlin can bear the weight of the entire ceiling system and the load of each module. The thicker purlin than the profile provides higher rigidity and stability. The 4mm profile and the 6mm purlin are fixed together by self-drilling and self-tapping screws. The thickness difference ensures that the screws have sufficient bite depth to provide a solid connection. The 8mm thick aluminum alloy base is the foundation of the entire system, ensuring that the entire ceiling system is firmly fixed on the basic structure. The larger thickness of the base also helps to disperse and carry the stress transmitted from the superstructure. While maintaining the overall structural strength, the thickness of each component is reasonably distributed, so that each part is not too bulky while meeting the strength requirements, ensuring that the connection between the modules is tight and not loose, easy to install and disassemble, and improving construction efficiency and maintenance convenience. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is the front view of the overall structure of the utility model;

[0021] Figure 2 It is the front view of the overall structure of the utility model;

[0022] Figure 3 It is a side view of the overall structure of the utility model;

[0023] Figure 4 It is a front view of the clay brick in the utility model;

[0024] Figure 5 It is along Figure 4 Structural diagram of the A view direction;

[0025] Figure 6 It is along Figure 4 The structural diagram of the B view direction;

[0026] Figure 7 It is along Figure 4 Structural diagram of the C view direction;

[0027] Figure 8 It is along Figure 4 Schematic diagram of the cross-sectional structure along the AA direction;

[0028] Fig. 9 It is along Figure 4 Schematic diagram of the cross-sectional structure along the BB direction. DETAILED DESCRIPTION

[0029] The technical solution of the utility model is described in detail below with reference to the accompanying drawings, but the protection scope of the utility model is not limited to the embodiments.

[0030] Example 1: Figure 1-Figure 3 The clay brick ceiling installation system shown includes: a profile 2, a purlin 3, a base 4, and a clay brick 1. Among them, the cross section of the profile 2 is U-shaped, and bolt holes are correspondingly arranged on the two side walls of the U-shape; the cross section of the purlin 3 is also U-shaped, and the width of the U-shaped bottom of the purlin 3 is the same as the width of the U-shaped bottom of the profile 2. The purlin 3 is connected to a plurality of profiles 2 along the length direction, and each profile 2 is aligned with the U-shaped bottom surface of the purlin 3 by its U-shaped bottom surface and fixed by self-drilling nails 6; the clay brick 1, the top of which is pre-processed with a recess and a through hole 101, the recess is adapted to the profile 2, and the through hole corresponds to the bolt hole, the profile 2 is embedded in the recess of the clay brick 1 and is fixed by a first M6X90 stainless steel bolt group 51 passing through the bolt hole and the through hole; the cross section of the base 4 is U-shaped, and the base 4 is inscribed in the U-shaped inner wall of the purlin 3 in the direction of its U-shaped opening, and it connects two adjacent purlins 3 through an M6X90 stainless steel bolt group 52.

[0031] Two groups of transverse waisted circular holes are respectively provided on the two side walls of the base 4, and vertical waisted circular holes are correspondingly provided on the two side walls of the purlin 3. The base 4 and the purlin 3 are connected by the second M6 X 90 stainless steel bolt group 52 through the transverse waisted circular holes and the vertical waisted circular holes on the two side walls. The U-shaped outer wall of the base 4 is wavy, and the U-shaped inner wall of the purlin 3 is wavy. This design facilitates the insertion of the base 4 into the purlin 3 and ensures that the structure is stable after insertion.

[0032] The profile 2, the purlin 3 and the base 4 are all made of aluminum alloy, and the aluminum alloy material is 6063-T5. The surfaces of the profile 2, the purlin 3 and the base 4 are sprayed with fluorocarbon.

[0033] like Figure 4-Figure 9 The clay brick 1 shown has a length, width and height of 60*60*180 mm. The concave portion of the clay brick 1 is formed by the half-through grooves 103 on both sides of the top and the through groove 102 at the top. The width of the half-through groove 103 and the through groove 102 is 30 mm, the depth of the half-through groove 103 is 4 mm, and the depth of the through groove 102 is 6-8 mm.

[0034] The purlin 3, several profiles 2 fixed on the purlin 3, and the clay bricks 1 corresponding to the profiles 2 are connected to form a modular unit fixed on the base 4. Specifically, the purlin 3 is 60 mm wide, 1200 mm long, and 6 mm thick. The U-shaped structure of the profile 2 is 60 mm wide, 30 mm long, and 4 mm thick. Seven profiles 2 are installed on each purlin 3, and the center interval between adjacent profiles 2 is 180 mm. The thickness of the aluminum alloy base is 8 mm.

[0035] Installation process of clay brick 1 ceiling installation system; the main surface material is 60*60*180mm clay brick 1, and the 4mm aluminum profile 2 is fixed on the 1200mm long 6mm aluminum alloy purlin 3 according to the spacing of the clay brick 1 with countersunk self-drilling nails 6. Recesses and through holes are pre-processed on the clay brick 1 to facilitate the connection and fixation of the 4mm aluminum profile 2 and the M6X90 stainless steel bolt group with the clay brick 1. Finally, a 1200mm strip unit is fixed as a whole to the aluminum alloy base 4.

[0036] The clay bricks are pre-processed into 1200mm units in the factory, which reduces the error of on-site assembly and installation, improves accuracy, and facilitates replacement and maintenance. M6X90 stainless steel bolt sets are used to mechanically connect the clay bricks to ensure safety.

[0037] As above, although the utility model has been shown and described with reference to a specific preferred embodiment, it should not be interpreted as limiting the utility model itself. Various changes can be made to it in form and detail without departing from the spirit and scope of the utility model defined in the attached claims.

Claims

1. A clay brick ceiling installation system, characterized in that: include: The profile has a U-shaped cross section, and bolt holes are provided on the two side walls of the U-shape; A purlin having a U-shaped cross section, wherein the width of the U-shaped bottom of the purlin is the same as the width of the U-shaped bottom of the profile, wherein the purlin is connected to a plurality of profiles along the length direction, and each profile has its U-shaped bottom surface aligned with the U-shaped bottom surface of the purlin and is fixed by self-drilling and self-tapping nails; A clay brick, the top of which is pre-processed with a recess and a through hole, the recess is adapted to the profile, the through hole corresponds to the bolt hole, the profile is embedded in the recess of the clay brick and fixed by a bolt group passing through the bolt hole and the through hole; The base is respectively connected to two adjacent purlins through connecting pieces.

2. The clay tile ceiling installation system according to claim 1, characterized in that: The cross section of the base is U-shaped, and the base is inscribed in the U-shaped inner wall of the purlin in the U-shaped opening direction thereof.

3. The clay tile ceiling installation system according to claim 2, characterized in that: The U-shaped outer wall of the base is wavy, and the U-shaped inner wall of the purlin is wavy.

4. The clay tile ceiling installation system according to claim 2, characterized in that: The purlins, a plurality of profiles fixed on the purlins and a number of clay bricks corresponding to the profiles are connected to form a module unit fixed on the base as a whole.

5. The clay tile ceiling installation system according to claim 1, characterized in that: The profiles, purlins and base are all made of aluminum alloy.

6. The clay tile ceiling installation system according to claim 5, characterized in that: The profiles, purlins and base surfaces are all treated with fluorocarbon spraying.

7. The clay tile ceiling installation system according to claim 1, characterized in that: The length, width and height dimensions of the clay brick are 60*60*180mm. The concave portion of the clay brick is formed by half-through grooves on both sides of the top and a through groove at the top. The width of the half-through groove and the through groove is 30mm, the depth of the half-through groove is 4mm, and the depth of the through groove is 6~8mm; the U-shaped structure of the profile has a width of 60mm, a length of 30mm, and a wall thickness of 4mm.

8. The clay tile ceiling installation system according to claim 7, characterized in that: The purlin has a width of 60 mm, a length of 1200 mm, and a thickness of 6 mm. Seven profiles are installed on each purlin, and the center interval between adjacent profiles is 180 mm. The base is 8 mm thick.

9. The clay tile ceiling installation system according to claim 8, characterized in that: Two groups of transverse waisted circular holes are respectively arranged on the two side walls of the base, and vertical waisted circular holes are correspondingly arranged on the two side walls of the purlin. The base and the purlin are connected by a stainless steel bolt group passing through the transverse waisted circular holes and the vertical waisted circular holes on the two side walls.

10. The clay tile ceiling installation system according to claim 9, characterized in that: The specification of the stainless steel bolt group is M6 X 90.

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