An intelligent plate heat exchanger unit

By using metal hoses, support pipes and special connection designs in the intelligent plate heat exchange unit, the water leakage problems caused by aging of parts and the inconvenience of disassembly are solved, and higher sealing and longer service life are achieved, while simplifying the maintenance process.

CN222746839UActive Publication Date: 2025-04-11TIANJIN JINNENG SHUANGHE HEATING EQUIP
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Patent Information

Application Number
CN202420902531.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-04-11
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In smart plate heat exchange units, long-term use causes aging of parts, especially water pipe connection locations, and water leakage is prone to occur, and due to the welding of the pipe on the base, disassembly and maintenance is inconvenient.

Method used

The combination design of metal hose, support pipe, bolts and nuts is adopted to provide bending capabilities through metal hose to facilitate tight connection of flanges and reduce water leakage risks; at the same time, support force is provided through support pipes to extend the service life of metal hose, and the design of grooves, annular plates, studs and threaded grooves is convenient for metal hose maintenance.

Benefits of technology

It effectively reduces the risk of water leakage at flange connections, extends the service life of metal hoses, simplifies the maintenance process, and improves the maintenance of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent plate heat exchanger unit, which relates to the field of plate heat exchanger units, including a base, an electrical cabinet for control is installed above the base, a plate heat exchanger and a water pump are installed above the base, water pipes are installed on the surface of the plate heat exchanger and the water pump, the water pipes are welded above the base, a metal hose is arranged between the two water pipes, and flanges are installed at both ends of the metal hose and the port position of the water pipe. The intelligent plate heat exchanger unit described in the utility model is provided with a metal hose, a support pipe, bolts and nuts. When the flange is installed after the overhaul, its end can be stretched to ensure the tight connection between the flanges and reduce the possibility of water leakage. However, due to the gravity of the metal hose itself, the middle position thereof will bend. As the use time increases, there is a greater risk of damage at this position. Therefore, a certain support force is provided by the support pipe to extend the service life of the metal hose.
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Description

Technical Field

[0001] The utility model relates to the field of plate heat exchange units, in particular to an intelligent plate heat exchange unit. Background Art

[0002] The intelligent plate heat exchanger unit is composed of plate heat exchangers, intelligent temperature control devices, intelligent electronic control devices and other circulating pump equipment. It adopts variable frequency pumps, electronically controlled valves, and automatically controllable electrical components. The operation process of the heat exchanger unit is realized through software programming, and the valve self-inspection and equipment automatic switching functions are realized. The original manual operation is transformed into automatic process control, and the operation process of the unit is visualized. It has the advantages of high efficiency, energy saving, intelligence, and automation.

[0003] The connecting water pipe is the most indispensable component in the plate heat exchanger unit. Since the pipe is made of metal and is large in size, it needs to be welded on the top of the base through a support rod during installation. The two adjacent pipes are connected by a flange to ensure airtightness. Due to the aging of parts over a long period of use, water leakage is most likely to occur at the connection position. However, since the pipe is usually welded on the top of the base, it is very inconvenient to disassemble and repair it. Utility Model Content

[0004] The main purpose of the utility model is to provide an intelligent plate heat exchange unit, which can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an intelligent plate heat exchanger unit, comprising a base, an electrical cabinet for control is installed above the base, a plate heat exchanger and a water pump are installed above the base, water pipes are installed on the surfaces of the plate heat exchanger and the water pump, the water pipes are welded on the top of the base, a metal hose is arranged between the two water pipes, flanges are installed at both ends of the metal hose and the port position of the water pipe, bolts are installed between adjacent flanges, nuts are sleeved on the surface of the bolts, and a support assembly is provided on the surface of the metal hose.

[0006] The support assembly comprises two support tubes, one end of each support tube is mounted on the surface of the flange, and each support tube is sleeved on the surface of the metal hose, wherein one of the support tubes is sleeved on the surface of the other support tube.

[0007] The flange is fixedly welded to the support pipe, an annular groove is provided at the port position of the flange, an annular plate is fixedly welded to the surface of the metal hose, and the annular plate is fixed inside the groove through a mounting assembly.

[0008] The mounting assembly includes a plurality of studs, a plurality of circular holes are formed on the surface of the annular plate, a plurality of thread grooves are formed inside the groove, the positions of the thread grooves correspond to the positions of the circular holes one by one, and the studs movably pass through the circular holes and are installed inside the thread grooves.

[0009] A rubber gasket is installed inside the groove, a through hole is opened on the surface of the rubber gasket, and the inner diameter of the through hole is smaller than the diameter of the bolt.

[0010] The support pipe and the flange are integrally formed.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. In the utility model, by arranging a metal hose, a support pipe, bolts and nuts, when the inspection is completed and the flange is installed, the end portion can be stretched to ensure a tight connection between the flanges and reduce the possibility of water leakage. However, due to the gravity of the metal hose itself, the middle position thereof will bend. As the use time increases, there is a greater risk of damage to this position. Therefore, a certain supporting force is provided by the support pipe to extend the service life of the metal hose.

[0013] 2. In the utility model, by providing a groove, an annular plate, a stud and a threaded groove, the stud is removed from the inside of the threaded groove, the annular plate is removed from the inside of the groove, and the two support pipes are combined, so that the surface of the metal hose can be clearly observed, which is convenient for maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of an intelligent plate heat exchanger unit of the utility model;

[0015] Figure 2 This is a partial structural diagram of the support pipe position of an intelligent plate heat exchanger unit of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the metal hose position of an intelligent plate heat exchanger unit of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the stud position of an intelligent plate heat exchanger unit of the utility model.

[0018] In the figure: 1. base; 2. electrical cabinet; 3. plate heat exchanger; 4. water pump; 5. water pipe; 6. metal hose; 7. flange; 8. bolt; 9. nut; 10. support pipe; 11. groove; 12. ring plate; 13. stud; 14. round hole; 15. threaded groove; 16. rubber gasket; 17. through hole. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0020] like Figure 1-4 As shown, an intelligent plate heat exchanger unit includes a base 1, an electrical cabinet 2 for control is installed above the base 1, a plate heat exchanger 3 and a water pump 4 are installed above the base 1, and other equipment for heat exchange can also be installed above the base 1, and water pipes 5 are installed on the surfaces of the plate heat exchanger 3 and the water pump 4. The water pipes 5 are welded on the top of the base 1 and welded through support rods. A metal hose 6 is arranged between two of the water pipes 5, and the two water pipes 5 are connected with the inside of the metal hose 6. Flanges 7 are installed at both ends of the metal hose 6 and the port position of the water pipe 5, and bolts 8 are installed between adjacent flanges 7. Nuts 9 are sleeved on the surface of the bolts 8, and a support assembly is provided on the surface of the metal hose 6.

[0021] When inspecting the connection position of the flange 7, the bolts 8 and nuts 9 are removed from the surface of the flange 7, and then the metal hose 6 can be directly removed. The metal hose 6 can not only ensure the normal water flow function, but also because it can be bent, when the inspection is completed and the flange 7 is installed, its end can be stretched to ensure a tight connection between the flanges 7 and reduce the possibility of water leakage. However, due to the gravity of the metal hose 6 itself, the middle position will bend. As the use time increases, there is a greater risk of damage at this position. Therefore, a certain supporting force is provided by the support assembly to extend the service life of the metal hose 6.

[0022] The support assembly includes two support tubes 10, one end of each support tube 10 is installed on the surface of the flange 7, and each support tube 10 is sleeved on the surface of the metal hose 6. One of the support tubes 10 is sleeved on the surface of the other support tube 10. The metal hose 6 is located inside the support tubes 10, which can not only provide sufficient supporting force, but also protect the metal hose 6.

[0023] The flange 7 is fixedly welded to the support tube 10, and an annular groove 11 is opened at the port position of the flange 7. An annular plate 12 is fixedly welded to the surface of the metal hose 6. The annular plate 12 is fixed to the inside of the groove 11 through an installation component, and the side of the annular plate 12 is tightly attached to the inner wall of the groove 11. When the surface of the metal hose 6 needs to be inspected, it is only necessary to remove the annular plate 12 from the inside of the groove 11 and merge the two support tubes 10, so that the surface of the metal hose 6 can be clearly observed, which is convenient for inspection.

[0024] The installation assembly includes a plurality of studs 13, a plurality of circular holes 14 are provided on the surface of the annular plate 12, a plurality of thread grooves 15 are provided inside the groove 11, and the positions of the thread grooves 15 correspond one to one with the positions of the circular holes 14. The studs 13 movably pass through the circular holes 14 and are installed inside the thread grooves 15. When installing or disassembling, it is only necessary to unscrew or tighten the studs 13 from the inside of the thread grooves 15.

[0025] A rubber gasket 16 is installed inside the groove 11, and a through hole 17 is opened on the surface of the rubber gasket 16. The inner diameter of the through hole 17 is smaller than the diameter of the bolt 8 to ensure the seal between the rubber gasket 16 and the bolt 8. The main purpose of the rubber gasket 16 is to prevent water from flowing out of the inside of the support tube 10 and improve the sealing performance.

[0026] The support tube 10 and the flange 7 are formed integrally.

[0027] It should be noted that the utility model is an intelligent plate heat exchanger unit. When in use, when inspecting the connection position of the flange 7, the bolts 8 and nuts 9 are removed from the surface of the flange 7, and then the metal hose 6 can be directly removed. The metal hose 6 can not only ensure the normal water flow function, but also because it can be bent, when the inspection is completed and the flange 7 is installed, its end can be stretched to ensure a tight connection between the flanges 7 and reduce the possibility of water leakage. At the same time, the support pipe 10 provides a certain supporting force for the metal hose 6 to extend the service life of the metal hose 6. When the metal hose 6 needs to be inspected, the stud 13 is removed from the inside of the threaded groove 15, the annular plate 12 is taken out from the inside of the groove 11, and the two support pipes 10 are combined, so that the surface of the metal hose 6 can be clearly observed, which is convenient for inspection.

[0028] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An intelligent plate heat exchanger unit, comprising a base (1), an electrical cabinet (2) for control is installed above the base (1), a plate heat exchanger (3) and a water pump (4) are installed above the base (1), water pipes (5) are installed on the surfaces of the plate heat exchanger (3) and the water pump (4), and the water pipes (5) are welded above the base (1), characterized in that: A metal hose (6) is arranged between the two water pipes (5), flanges (7) are installed at both ends of the metal hose (6) and the port position of the water pipe (5), bolts (8) are installed between adjacent flanges (7), nuts (9) are sleeved on the surface of the bolts (8), and a support component is provided on the surface of the metal hose (6).

2. The intelligent plate heat exchanger unit according to claim 1, characterized in that: The support assembly comprises two support tubes (10), one end of each support tube (10) is mounted on the surface of a flange (7), and each support tube (10) is sleeved on the surface of a metal hose (6), wherein one of the support tubes (10) is sleeved on the surface of the other support tube (10).

3. The intelligent plate heat exchanger unit according to claim 2, characterized in that: The flange (7) is fixedly welded to the support tube (10); an annular groove (11) is provided at the port position of the flange (7); an annular plate (12) is fixedly welded to the surface of the metal hose (6); and the annular plate (12) is fixed inside the groove (11) through a mounting assembly.

4. The intelligent plate heat exchanger unit according to claim 3, characterized in that: The mounting assembly comprises a plurality of studs (13), a plurality of circular holes (14) are provided on the surface of the annular plate (12), a plurality of thread grooves (15) are provided inside the groove (11), the positions of the thread grooves (15) correspond to the positions of the circular holes (14) one by one, and the studs (13) are movably inserted through the circular holes (14) and are mounted inside the thread grooves (15).

5. The intelligent plate heat exchanger unit according to claim 4, characterized in that: A rubber gasket (16) is installed inside the groove (11), and a through hole (17) is opened on the surface of the rubber gasket (16). The inner diameter of the through hole (17) is smaller than the diameter of the bolt (8).

6. The intelligent plate heat exchanger unit according to claim 3, characterized in that: The support tube (10) and the flange (7) are integrally formed.