Automatic slag removal mechanism for biomass boiler
By designing the automatic slag removal mechanism of biomass boiler, and using the combination of electric push rods and movable plates, automatic slag cleaning and heat recovery are achieved, solving the problems of incomplete and heat waste in traditional manual slag removal, and improving the operating efficiency and environmental protection effect of the boiler.
Patent Information
- Application Number
- CN202421512816.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-28
AI Technical Summary
Traditional boiler slag removal measures rely on manual operations, resulting in incomplete cleaning, polluting the environment and inability to recover heat.
An automatic slag removal mechanism for biomass boiler is designed, including a collection cover, mounting frame, cutting pipe and collection box. The combination of electric push rods, sliders and movable plates is used to automatically collect and clean the slag, and the heat of the slag is recovered through the heat absorption box.
Automatic slag cleaning is realized, reducing pollution and dangers of manual operation, while recovering the heat of the slag, improving the operating efficiency and environmental protection effect of the boiler.
Smart Images

Figure CN222747288U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of boiler slag removal, in particular to an automatic slag removal mechanism for a biomass boiler. Background Art
[0002] Biomass boiler is a type of boiler. The boiler that uses biomass energy as fuel is called a biomass boiler. It is divided into biomass steam boiler, biomass hot water boiler, biomass hot air furnace, biomass thermal oil furnace, vertical biomass boiler, horizontal biomass boiler, etc.
[0003] Traditional boiler slag removal measures all use manual timed slag removal, which is done by hand using a shovel to clean it out from the storage tank, resulting in incomplete cleaning. The inner wall of the storage tank will be attached with a large amount of ash due to long-term work, which is not convenient for manual cleaning. The overall appearance looks very unclean, polluting the environment, and the temperature of the slag is high, so the heat cannot be utilized. Utility Model Content
[0004] In order to solve the above problems, that is, to solve the problems raised by the above background technology, the utility model proposes an automatic slag removal mechanism for a biomass boiler, which includes a collection cover, a mounting frame, a feeding pipe and a collection box, wherein the upper end of the collection cover is fixedly connected to the mounting frame, the lower end of the collection cover is fixedly connected to the feeding pipe, the lower end of the feeding pipe is fixedly connected to the collection box, one end of the collection box is provided with an opening, and a drawer is slidably arranged in the collection box;
[0005] One side of the feeding tube is fixedly connected to the trapezoidal groove plate, the adjacent side of the feeding tube is fixedly connected to the L-shaped plate, one side of the cross plate of the L-shaped plate is fixedly connected to the electric push rod, the output end of the electric push rod is fixedly connected to the slide plate, the upper side of the slide plate is fixedly connected to the trapezoidal slide bar, the trapezoidal slide bar is slidably arranged in the trapezoidal groove plate, and the slide plate is provided with a group of evenly arranged slide grooves, a group of slide columns are slidably arranged in the corresponding slide grooves, a group of slide columns are respectively fixedly connected to the corresponding L-shaped rods, a group of the other end center axes of the L-shaped rods are respectively connected to the outside of the feeding tube with bearings, the two sides inside the feeding tube are respectively connected to one side of the movable plate with bearings, and one end of a group of the movable plates is respectively fixedly connected to the other end center axes of the corresponding L-shaped rods.
[0006] The utility model is further configured as follows: one side of the feed pipe is fixedly connected to an L-shaped support plate, the upper side of the L-shaped support plate is fixedly connected to a heat absorption box, one side of the heat absorption box fits the feed pipe, the upper side of the heat absorption box is fixedly connected to a liquid inlet pipe, and the lower side of the heat absorption box is fixedly connected to a valve.
[0007] The utility model is further configured as follows: a control panel is provided on one side of the collection box.
[0008] The utility model is further configured as follows: upper portions on both sides of the discharge pipe are respectively fixedly connected to corresponding through-beam sensors, and a pair of the through-beam sensors are located at the same height.
[0009] The utility model is further configured such that: when a group of movable plates are flush, the opposite sides fit each other.
[0010] The beneficial technical effect of the utility model is as follows: the utility model forms a support plate through the cooperation between the electric push rod, the slide plate and a group of movable plates. The slag falls on the support plate, and the heat of the slag is transmitted to the heat absorption box through the discharge pipe, which can not only cool the slag, but also the water in the heat absorption box becomes hot water after absorbing heat, which is used as the heat source for other processes, thereby achieving the purpose of heat source recovery and utilization; when the slag accumulates to a certain height, a group of movable plates swing, and the slag falls into the drawer, and the drawer is pulled out to clean the slag, which replaces the traditional manual cleaning of the slag. The slag in the drawer can be directly poured out for treatment, which is more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 A three-dimensional structural schematic diagram of the utility model is shown.
[0012] Figure 2 The semi-cut three-dimensional structure of the utility model is shown Figure 1 .
[0013] Figure 3 The semi-cut three-dimensional structure of the utility model is shown Figure 2 .
[0014] Figure 4 The semi-cut three-dimensional structure of the utility model is shown Figure 3 .
[0015] Figure 5 The utility model is shown Figure 4 A partial enlarged view of point A in the middle.
[0016] Figure numerals: 1, mounting frame, 2, collecting cover, 3, collecting box, 4, control panel, 5, drawer, 6, heat absorption box, 7, through-beam sensor, 8, movable plate, 9, electric push rod, 10, trapezoidal groove plate, 11, trapezoidal slide bar, 12, slide plate, 13, slide column, 14, slide groove, 15, L-shaped rod, 16, discharge pipe. DETAILED DESCRIPTION
[0017] Please refer to the attached Figure 1-Figure 5 Those skilled in the art should understand that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.
[0018] The utility model proposes an automatic slag removal mechanism for a biomass boiler. Before use, the upper sides of a group of movable plates 8 are in a flush state, a group of movable plates 8 form a support plate, and the output end of the electric push rod 9 is in a fully extended state. When using the device, the device is installed at the lower end of the discharge port of the boiler through the installation frame 1, and water is poured into the heat absorption box 6. The slag slides along the collection cover 2 and falls on the upper side of a group of movable plates 8. The heat of the slag is transmitted to the heat absorption box 6 through the discharge pipe 16. The heat of the slag is absorbed by the water, which can not only cool the slag, but also the water in the heat absorption box becomes hot water after absorbing heat, which is used as a heat source for other processes, so as to achieve the purpose of heat source recovery and utilization. After a pair of radiation sensors 7 detect that the slag has accumulated to a certain height, the electric push rod 9 is started, and the output end of the electric push rod 9 retracts to drive the slide plate 12 to slide. The slide plate 12 drives the trapezoidal slide bar 11 to slide along the trapezoidal groove plate 10 in the direction close to the electric push rod 9. The plate 12 drives the corresponding sliding column 13 to slide through a group of sliding grooves 14, and a group of sliding columns 13 drives the corresponding L-shaped rods 15 to swing, and a group of L-shaped rods 15 drives the corresponding movable plates 8 to swing. When the output ends of the electric push rods 9 are all retracted, the electric push rods 9 stop. At this time, a group of movable plates 8 are in a parallel relationship with each other (the swing angle of a group of movable plates 8 is 30-45°), and the slag on a group of movable plates 8 slides into the drawer 5 along a group of movable plates 8. After a short period of rest until the slag has all fallen off, the electric push rods 9 are started again, and the output ends of the electric push rods 9 extend to make a group of movable plates 8 form a support plate again to temporarily store the slag again. When the slag accumulates to a certain extent, the drawer 5 is pulled out and all the slag in the drawer 5 is poured out, replacing the traditional purpose of manually cleaning the slag. The slag in the drawer is poured out and processed together, which is more convenient to process. The device can clean the slag and recover the heat of the slag, which is multi-purpose.
[0019] Although the present invention has been described with reference to preferred embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
[0020] In the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0021] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0022] The term "comprise" or any other similar term is intended to cover a non-exclusive inclusion, such that a process, article, or apparatus / device that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, article, or apparatus / device.
[0023] So far, the technical solution of the present invention has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.
Claims
1. An automatic slag removal mechanism for a biomass boiler, comprising a collecting cover (2), a mounting frame (1), a feeding pipe (16) and a collecting box (3), characterized in that: The upper end of the collecting cover (2) is fixedly connected to the mounting frame (1), the lower end of the collecting cover (2) is fixedly connected to the discharge pipe (16), the lower end of the discharge pipe (16) is fixedly connected to the collecting box (3), one end of the collecting box (3) is provided with an opening, and the drawer (5) is slidably arranged in the collecting box (3); One side of the feed tube (16) is fixedly connected to the trapezoidal groove plate (10), and the adjacent side of the feed tube (16) is fixedly connected to the L-shaped plate. One side of the transverse plate of the L-shaped plate is fixedly connected to the electric push rod (9). The output end of the electric push rod (9) is fixedly connected to the slide plate (12). The upper side of the slide plate is fixedly connected to the trapezoidal slide rod (11). The trapezoidal slide rod (11) is slidably arranged in the trapezoidal groove plate (10). The slide plate (12) is provided with a group of evenly arranged slide grooves (14). A group of slide columns (13) are respectively slidably arranged in the corresponding slide grooves (14). A group of slide columns (13) are respectively fixedly connected to the corresponding L-shaped rods (15). The central axes of the other ends of a group of L-shaped rods (15) are respectively bearing-connected to the outside of the feed tube (16). The inner sides of the feed tube (16) are respectively bearing-connected to one side of the movable plate (8). One end of a group of movable plates (8) is respectively fixedly connected to the central axes of the other ends of the corresponding L-shaped rods (15).
2. The automatic slag removal mechanism for a biomass boiler according to claim 1 is characterized by: One side of the feed pipe (16) is fixedly connected to an L-shaped support plate, the upper side of the L-shaped support plate is fixedly connected to a heat absorption box (6), one side of the heat absorption box (6) fits the feed pipe (16), the upper side of the heat absorption box (6) is fixedly connected to a liquid inlet pipe, and the lower side of the heat absorption box (6) is fixedly connected to a valve.
3. The automatic slag removal mechanism for a biomass boiler according to claim 2 is characterized by: A control panel (4) is provided on one side of the collection box (3).
4. The automatic slag removal mechanism for a biomass boiler according to claim 2 is characterized by: The upper parts of both sides of the discharge pipe (16) are respectively fixedly connected to corresponding opposite-beam sensors (7), and a pair of the opposite-beam sensors (7) are located at the same height.