A carbon preparation calcining device
By setting up a stirring mechanism in the carbon preparation calcination device and combining heat insulation, grinding and crushing mechanisms, the problem of insufficient calcination caused by material accumulation is solved, uniform and sufficient calcination of the material is achieved, and calcination efficiency is improved.
Patent Information
- Application Number
- CN202420649762.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-03-29
AI Technical Summary
During the carbon preparation and calcination process, material accumulation leads to insufficient calcination, which reduces the calcination quality.
By setting up a stirring mechanism, the material is stirred and calcined during the carbon preparation and calcination process, combined with the insulation mechanism, grinding mechanism, driving mechanism and crushing mechanism, the material is stirred, grinding and crushing to ensure uniform and sufficient calcination.
Through the stir-fry calcining technology, the uniformity and sufficiency of carbon preparation calcining are significantly improved and the calcining efficiency is improved.
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Figure CN222747733U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon preparation and calcination, in particular to a carbon preparation and calcination device. Background Art
[0002] The pot-type carbon calcining furnace is a thermal equipment that realizes indirect heating of carbon materials in a fixed material pot to complete the calcining process. The pot-type carbon calcining furnace is a furnace type widely used in the carbon industry.
[0003] In the existing carbon preparation and calcining device, for example, a carbon preparation and calcining device disclosed in the utility model patent with application number 202121163325.3 can conveniently crush the carbon raw material and flexibly regulate the adding process of the crushed raw material. When in use, the carbon is added to the crushing box through the feed port, and the carbon is crushed by the crushing mechanism. The crushed material that meets the requirements falls to the lower part of the crushing box and accumulates. When the crushed carbon needs to be added to the calcining furnace body, the control valve is opened, the driving mechanism is started, the driving mechanism drives the rotating column to rotate, the rotating column drives multiple unloading plates to rotate, and the unloading plate moves the material downward, so that the carbon material can fall into the calcining furnace body for calcining. The unloading plate can push the slide to slide, the slide drives the sliding rod to slide, and the elastic member is compressed. Because the elastic force of the elastic member on the slide can make the unloading plate abut against the slide when not unloading, blocking the falling of the upper material, thereby conveniently controlling the start and stop of the unloading process.
[0004] However, during the carbon preparation and calcination process, a large amount of materials accumulate in the calcination device, resulting in incomplete calcination and reduced calcination quality. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a carbon preparation and calcining device which is equipped with a stirring mechanism so that during the carbon preparation and calcining process, the material can be stirred and calcined to make the calcination of the material more uniform and sufficient, thereby improving the calcination efficiency.
[0006] The utility model discloses a carbon preparation and calcining device, comprising a stirring mechanism; a heat insulation mechanism, a grinding mechanism, a driving mechanism and a crushing mechanism, wherein the stirring mechanism is mounted on the upper end of the heat insulation mechanism, the grinding mechanism is mounted on the upper end of the stirring mechanism, the driving mechanism is mounted on the grinding mechanism, and the crushing mechanism is mounted on the upper end of the grinding mechanism;
[0007] The heat insulation mechanism performs heat insulation, the stirring mechanism performs calcination and stirring, the grinding mechanism performs grinding, the driving mechanism drives the grinding mechanism, and the crushing mechanism performs crushing; the material is crushed by opening the crushing mechanism, and the grinding mechanism is driven by opening the driving mechanism, so that the grinding mechanism grinds the material, and then the stirring mechanism is opened to stir and calcine the material, and at the same time, the heat insulation mechanism is used to isolate the high-temperature damage to the working surface, so that during the carbon preparation and calcination process, not only can the material be stirred and calcined to make the calcination of the material more uniform and sufficient, but the material can also be oxygenated to improve the calcination efficiency.
[0008] Preferably, the heat insulation mechanism includes a heat insulation box and multiple groups of heat insulation plates, and the multiple groups of heat insulation plates are rotatably mounted on the heat insulation box; the heat insulation box and the heat insulation plates are used to isolate the working surface from high-temperature damage.
[0009] Preferably, the stirring mechanism includes a calcining bin, two sets of sprocket shafts, a scraper chain conveyor, a motor and a discharge door, the calcining bin is installed at the upper end of the heat insulation box, the two sets of sprocket shafts are rotatably installed in the calcining bin, and the input end of one set of sprocket shafts extends to the left side of the calcining bin, the scraper chain conveyor is wrapped and installed on the two sets of sprocket shafts, the motor is installed at the front end of the calcining bin, and the output end of the motor is connected to the input end of one set of sprocket shafts, and the discharge door is rotatably installed at the right end of the calcining bin; the sprocket shafts are rotated by turning on the motor to transmit the transmission to the sprocket shafts, and the sprocket shafts rotate while cooperating with the scraper chain conveyor to stir the calcined materials in the calcining bin, and the scraper chain conveyor can be pushed to discharge the materials by opening the discharge door.
[0010] Preferably, the grinding mechanism includes a grinding chamber, a lower grinding wheel and an upper grinding wheel. The grinding chamber is installed at the upper end of the calcining chamber, the lower grinding wheel is installed in the grinding chamber, and the upper grinding wheel is rotatably installed in the grinding chamber; the material is ground by rotating the upper grinding wheel and the lower grinding wheel.
[0011] Preferably, the driving mechanism includes a slave gear, a main gear and a second motor, the slave gear is installed at the upper end of the upper grinding wheel, the main gear is rotatably installed in the grinding chamber, and the input end of the main gear extends to the upper side of the grinding chamber, the main gear is meshed with the slave gear, the second motor is installed at the upper end of the grinding chamber, and the output end of the second motor is connected to the input end of the main gear; the main gear is transmitted by turning on the second motor to rotate the main gear, and the main gear rotates and meshes with the slave gear at the same time, so that the slave gear drives the upper grinding wheel to rotate.
[0012] Preferably, the crushing mechanism includes a crushing bin, two groups of crushing rollers, two groups of gears and motor three, the crushing bin is installed at the upper end of the grinding bin, the two groups of crushing rollers are rotatably installed in the crushing bin, and the input ends of the two groups of crushing rollers extend to the front side of the crushing bin, and the output ends of the two groups of crushing rollers extend to the rear side of the crushing bin, each group of crushing roller output ends are connected to a group of gears, the two groups of gears are meshed, motor three is installed at the front end of the crushing bin, and the output end of motor three is connected to the input end of a group of crushing rollers; the crushing rollers are rotated by turning on motor three to drive the crushing rollers, and the crushing rollers rotate while driving the gears to rotate, and the two groups of gears are meshed to make the two groups of crushing rollers rotate in opposite directions to crush the materials.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the material is crushed by opening the crushing mechanism, the grinding mechanism is driven by opening the driving mechanism, so that the grinding mechanism grinds the material, and then the material is turned and calcined by opening the stirring mechanism, and at the same time, the high-temperature damage to the working surface is isolated by the insulation mechanism, so that during the carbon preparation and calcination process, the material can be turned and calcined to make the calcination of the material more uniform and sufficient, thereby improving the calcination efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a first axonometric structural schematic diagram of the utility model;
[0015] Figure 2 It is a second axonometric structural schematic diagram of the utility model;
[0016] Figure 3 It is a schematic diagram of the front view and section axonometric structure of the utility model;
[0017] Figure 4 It is a schematic diagram of the first top-view cross-sectional axonometric structure of the utility model;
[0018] Figure 5 It is a second top-view cross-sectional axonometric structural schematic diagram of the utility model;
[0019] Markings in the attached drawings: 1. Insulation mechanism; 11. Insulation box; 13. Insulation board; 2. Stirring mechanism; 21. Calcination bin; 22. Sprocket shaft; 23. Scraper chain conveyor; 24. Motor 1; 25. Discharge door; 3. Grinding mechanism; 31. Grinding bin; 32. Lower grinding wheel; 33. Upper grinding wheel; 4. Driving mechanism; 41. Slave gear; 42. Main gear; 43. Motor 2; 5. Crushing mechanism; 51. Crushing bin; 52. Crushing roller; 53. Gear; 54. Motor 3. DETAILED DESCRIPTION
[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0021] Example 1
[0022] like Figures 1 to 5 As shown, it includes a stirring mechanism 2, a heat insulation mechanism 1, a grinding mechanism 3, a driving mechanism 4 and a crushing mechanism 5, wherein the stirring mechanism 2 is mounted on the upper end of the heat insulation mechanism 1, the grinding mechanism 3 is mounted on the upper end of the stirring mechanism 2, the driving mechanism 4 is mounted on the grinding mechanism 3, and the crushing mechanism 5 is mounted on the upper end of the grinding mechanism 3;
[0023] The heat insulation mechanism 1 performs heat insulation, the stirring mechanism 2 performs calcination stirring, the grinding mechanism 3 performs grinding, the driving mechanism 4 drives the grinding mechanism 3, and the crushing mechanism 5 performs crushing;
[0024] The heat insulation mechanism 1 comprises a heat insulation box 11 and a plurality of heat insulation panels 13, wherein the plurality of heat insulation panels 13 are rotatably mounted on the heat insulation box 11;
[0025] The stirring mechanism 2 includes a calcining bin 21, two groups of sprocket shafts 22, a scraper chain conveyor 23, a motor 24 and a discharge door 25. The calcining bin 21 is installed at the upper end of the heat insulation box 11. The two groups of sprocket shafts 22 are rotatably installed in the calcining bin 21, and the input end of one group of sprocket shafts 22 extends to the left side of the calcining bin 21. The scraper chain conveyor 23 is covered and installed on the two groups of sprocket shafts 22. The motor 24 is installed at the front end of the calcining bin 21, and the output end of the motor 24 is connected to the input end of one group of sprocket shafts 22. The discharge door 25 is rotatably installed at the right end of the calcining bin 21;
[0026] The grinding mechanism 3 includes a grinding chamber 31, a lower grinding wheel 32 and an upper grinding wheel 33. The grinding chamber 31 is installed at the upper end of the calcining chamber 21, the lower grinding wheel 32 is installed in the grinding chamber 31, and the upper grinding wheel 33 is rotatably installed in the grinding chamber 31;
[0027] The driving mechanism 4 includes a slave gear 41, a master gear 42 and a second motor 43. The slave gear 41 is mounted on the upper end of the upper grinding wheel 33. The master gear 42 is rotatably mounted in the grinding chamber 31, and the input end of the master gear 42 extends to the upper side of the grinding chamber 31. The master gear 42 is meshed with the slave gear 41. The second motor 43 is mounted on the upper end of the grinding chamber 31, and the output end of the second motor 43 is connected to the input end of the master gear 42.
[0028] The crushing mechanism 5 includes a crushing chamber 51, two groups of crushing rollers 52, two groups of gears 53 and a motor 3 54. The crushing chamber 51 is installed at the upper end of the grinding chamber 31. The two groups of crushing rollers 52 are rotatably installed in the crushing chamber 51, and the input ends of the two groups of crushing rollers 52 extend to the front side of the crushing chamber 51, and the output ends of the two groups of crushing rollers 52 extend to the rear side of the crushing chamber 51. The output end of each group of crushing rollers 52 is connected to a group of gears 53, and the two groups of gears 53 are meshed. The motor 3 54 is installed at the front end of the crushing chamber 51, and the output end of the motor 3 54 is connected to the input end of a group of crushing rollers 52.
[0029] By turning on motor three 54, the crushing roller 52 is driven to rotate, and the crushing roller 52 drives the gear 53 to rotate while the crushing roller 52 rotates. The two sets of gears 53 are meshed to make the two sets of crushing rollers 52 rotate in opposite directions to crush the material. By turning on motor two 43, the main gear 42 is driven to rotate, and the main gear 42 rotates and meshes with the slave gear 41, so that the slave gear 41 drives the upper grinding wheel 33 to rotate. The upper grinding wheel 33 rotates in coordination with the lower grinding wheel 32 to grind the material, so that during the carbon preparation calcination process, the material can be turned over and calcined to make the calcination of the material more uniform and sufficient, thereby improving the calcination efficiency.
[0030] like Figures 1 to 5 As shown, the utility model is a carbon preparation calcining device. When it is working, the crushing roller 52 is driven by turning on the motor three 54 to rotate the crushing roller 52. The crushing roller 52 rotates and drives the gear 53 to rotate. The two sets of gears 53 are meshed to make the two sets of crushing rollers 52 rotate in opposite directions to crush the material. The main gear 42 is driven by turning on the motor two 43 to rotate the main gear 42. The main gear 42 rotates and meshes with the slave gear 41. The slave gear 41 drives the upper grinding wheel 33 to rotate. The upper grinding wheel 33 cooperates with the lower grinding wheel 32 to grind the material. Then, the sprocket shaft 22 is driven by turning on the motor one 24 to rotate the sprocket shaft 22. The sprocket shaft 22 rotates and cooperates with the scraper chain conveyor 23 to stir the calcined material in the calcining bin 21. The discharge door 25 can be opened to push the scraper chain conveyor 23 to discharge the material.
[0031] The motor 1 24, the motor 2 43 and the motor 3 54 of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manuals, without the need for technicians in the field to make creative efforts.
[0032] The main function achieved by the utility model is: in the process of carbon preparation and calcination, by setting the stirring mechanism, the material can be stirred and calcined during the carbon preparation and calcination process to make the material calcination more uniform and sufficient, thereby improving the calcination efficiency.
[0033] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A carbon preparation and calcining device, comprising a stirring mechanism (2); characterized in that: It also comprises a heat insulation mechanism (1), a grinding mechanism (3), a driving mechanism (4) and a crushing mechanism (5), wherein the stirring mechanism (2) is mounted on the upper end of the heat insulation mechanism (1), the grinding mechanism (3) is mounted on the upper end of the stirring mechanism (2), the driving mechanism (4) is mounted on the grinding mechanism (3), and the crushing mechanism (5) is mounted on the upper end of the grinding mechanism (3); The heat insulation mechanism (1) performs heat insulation, the stirring mechanism (2) performs calcination stirring, the grinding mechanism (3) performs grinding, the driving mechanism (4) drives the grinding mechanism (3), and the crushing mechanism (5) performs crushing.
2. A carbon preparation and calcining device as claimed in claim 1, characterized in that: The heat insulation mechanism (1) comprises a heat insulation box (11) and a plurality of groups of heat insulation boards (13), wherein the plurality of groups of heat insulation boards (13) are mounted on the heat insulation box (11).
3. A carbon preparation and calcining device as claimed in claim 2, characterized in that: The stirring mechanism (2) comprises a calcining bin (21), two groups of sprocket shafts (22), a scraper chain conveyor belt (23), a motor 1 (24) and a discharge door (25). The calcining bin (21) is mounted on the upper end of a heat insulation box (11). The two groups of sprocket shafts (22) are rotatably mounted in the calcining bin (21), and the input end of one group of sprocket shafts (22) extends to the left side of the calcining bin (21). The scraper chain conveyor belt (23) is covered and mounted on the two groups of sprocket shafts (22). The motor 1 (24) is mounted at the front end of the calcining bin (21), and the output end of the motor 1 (24) is connected to the input end of one group of sprocket shafts (22). The discharge door (25) is rotatably mounted at the right end of the calcining bin (21).
4. A carbon preparation and calcining device as claimed in claim 3, characterized in that: The grinding mechanism (3) comprises a grinding chamber (31), a lower grinding wheel (32) and an upper grinding wheel (33); the grinding chamber (31) is mounted on the upper end of the calcining chamber (21); the lower grinding wheel (32) is mounted in the grinding chamber (31); and the upper grinding wheel (33) is rotatably mounted in the grinding chamber (31).
5. A carbon preparation and calcining device as claimed in claim 4, characterized in that: The driving mechanism (4) comprises a slave gear (41), a master gear (42) and a second motor (43); the slave gear (41) is mounted on the upper end of the upper grinding wheel (33); the master gear (42) is rotatably mounted in the grinding chamber (31); an input end of the master gear (42) extends to the upper side of the grinding chamber (31); the master gear (42) is meshed with the slave gear (41); the second motor (43) is mounted on the upper end of the grinding chamber (31); and an output end of the second motor (43) is connected to an input end of the master gear (42).
6. A carbon preparation and calcining device as claimed in claim 4, characterized in that: The crushing mechanism (5) comprises a crushing chamber (51), two groups of crushing rollers (52), two groups of gears (53) and a third motor (54). The crushing chamber (51) is mounted on the upper end of the grinding chamber (31). The two groups of crushing rollers (52) are rotatably mounted in the crushing chamber (51). The input ends of the two groups of crushing rollers (52) extend to the front side of the crushing chamber (51). The output ends of the two groups of crushing rollers (52) extend to the rear side of the crushing chamber (51). The output end of each group of crushing rollers (52) is connected to a group of gears (53). The two groups of gears (53) are meshed. The third motor (54) is mounted at the front end of the crushing chamber (51). The output end of the third motor (54) is connected to the input end of a group of crushing rollers (52).
Citation Information
Patent Citations
Tank-type carbon calcining furnace
CN215063686U