An integrated inspection fixture for the distance between the pulley and the front hanging angle end face of a generator
By designing an integrated inspection tool for the spacing between the generator pulley and the front-hanging angle end face, the problem of cumbersome measurement spacing in the existing technology is solved, and the detection effect of single-person operation and cost-saving is achieved, ensuring the accuracy and convenience of loading.
Patent Information
- Application Number
- CN202421540097.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-02
AI Technical Summary
It is difficult to directly measure the spacing between the first groove of the generator pulley and the front-hanging angle end surface, which leads to no problem of installation and the measurement process is complicated, and the two tools need to cooperate with each other, and the operator needs to cooperate with two people.
An integrated inspection tool for the spacing between the pulley and the front-hanging angle end surface of the generator is designed, including a square opening and a U-shaped measuring piece. Both are set as an integrated structure. The opening size of the U-shaped measuring piece is determined according to the spacing setting value. After the square opening is stuck in the pulley groove, if the U-shaped measuring piece can be stuck on the front-hanging angle end surface, it means that the spacing meets the setting requirements.
It realizes single-person operation, saving labor costs, and determines the opening size of the U-shaped measuring parts by the spacing setting value before inspection, so as to facilitate knowing whether the spacing setting requirements are met, avoiding the impact of subsequent loading, and making inspections simple, time-saving and labor-saving.
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Figure CN222747928U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of generator inspection tools, in particular to an integrated inspection tool for the distance between a belt pulley and a front hanging angle end face of a generator. Background Art
[0002] The power source of the generator is the engine, which is connected to the generator through a belt. The pulley installed at the end of the generator shaft drives the generator to work through the belt. For the convenience of manufacturing process and installation, the current automobile generators usually design the hanging angle on the mounting bracket of the front cover. Therefore, the distance between the first groove of the pulley (the first groove from the inside to the outside in the direction away from the generator) and the end face of the front hanging angle (the distance is as follows Figure 1 The marked line segment L) shown in the figure needs to be set within the error range. If the spacing is not within the error range, the vehicle cannot be installed. Therefore, it is very important to measure the spacing between the first groove of the pulley and the end face of the front hanging angle before installation.
[0003] During measurement, since the first groove of the pulley and the end face of the front hanging angle are not on the same plane, direct measurement is impossible. Currently, the distance between the first groove of the pulley and the end face of the front hanging angle is usually measured by first using a square opening piece to be clamped in the first groove of the pulley, and a measuring rod parallel to the front hanging angle is extended to the outside of the square opening piece. A vernier caliper is then used to clamp the measuring rod and the end face of the front hanging angle to read the reading, and then the width of the measuring rod is subtracted. In this way, the two tools are used in conjunction with each other to measure the distance, which cannot be completed by a single operator and is time-consuming and laborious. Utility Model Content
[0004] In order to solve the technical problems existing in the background technology, the utility model provides an integrated inspection fixture for the distance between the pulley and the front hanging angle end face of a generator.
[0005] The utility model proposes an integrated inspection tool for the distance between a pulley and the end face of a front hanging angle of a generator, comprising a square opening piece that can be stuck in a pulley groove, the opening of the square opening piece extends outwardly close to a side of the front hanging angle and is connected to a U-shaped measuring piece, the square opening piece and the U-shaped measuring piece are arranged as an integrated structure, the opening size of the U-shaped measuring piece is determined according to a spacing setting value, and the spacing setting value is a spacing value between the first groove of the pulley and the end face of the front hanging angle that meets the installation requirements, and after the square opening piece is stuck in the pulley groove, if the U-shaped measuring piece can just be stuck on the end face of the front hanging angle, the spacing setting requirements are met.
[0006] Preferably, the opening of the square opening piece is arranged in the middle of one side of the long side of the square opening piece, and meshing teeth matching the pulley groove are arranged on the inner walls on both sides of the opening.
[0007] Preferably, a groove is provided on the outer inner wall of the U-shaped measuring piece, and a boss extending along the side of the U-shaped measuring piece is provided in the middle of the groove. The outer contour of the boss extends beyond the groove, and when the U-shaped measuring piece is clamped on the end face of the front hanging angle, the outer end face of the boss just contacts with the end face of the front hanging angle.
[0008] Preferably, an arc-shaped groove transition is provided between the groove and the bottom inner wall of the U-shaped measuring piece.
[0009] To sum up, the utility model has the following beneficial effects: the square opening piece and the U-shaped measuring piece are set as an integrated structure, which can be operated by one person, saving labor costs. Before detection, the opening size of the U-shaped measuring piece is determined according to the size of the spacing setting value, and then the square opening piece is first clamped in the first groove of the pulley. If the U-shaped measuring piece can be clamped on the end face of the front hanging angle, it meets the spacing setting requirements; if the U-shaped measuring piece cannot be clamped on the end face of the front hanging angle, it does not meet the spacing setting requirements (which will affect the subsequent loading). After the detection, it is easy to know whether the loading can be completed without calculating the specific spacing value, which is convenient for detection and saves time and effort.
[0010] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 A side view of a generator according to an embodiment of the utility model;
[0012] Figure 2 It is a schematic structural diagram of an integrated inspection fixture for the distance between the pulley and the front hanging angle end face of the generator according to an embodiment of the utility model;
[0013] Figure 3 A cross-sectional view of an integrated inspection fixture for the distance between the pulley and the front hanging angle end face of the generator according to an embodiment of the utility model;
[0014] Figure 4 The figure is a schematic diagram of the cooperation between the inspection fixture and the generator according to the embodiment of the utility model.
[0015] In the figure:
[0016] 1. Pulley; 2. Front hanging angle; 3. Direction opening piece; 4. U-shaped measuring piece; 5. Meshing teeth; 6. Groove; 7. Boss; 8. Arc groove. DETAILED DESCRIPTION
[0017] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar symbols throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0018] like Figure 1-4 As shown, the embodiment proposes an integrated inspection fixture for the distance between the pulley and the end face of the front hanging angle of the generator, which is used to detect whether the distance value L between the first groove of the pulley 1 and the end face of the front hanging angle 2 meets the installation requirements, and includes a square opening piece 3 that can be stuck in the groove of the pulley 1, and the opening of the square opening piece 3 extends outward near the side of the front hanging angle 2 and is connected with a U-shaped measuring piece 4, the square opening piece 3 and the U-shaped measuring piece 4 are set as an integrated structure, and the opening size of the U-shaped measuring piece 4 is determined according to the distance setting value, and the distance setting value is the distance value between the first groove of the pulley 1 and the end face of the front hanging angle 2 that meets the installation requirements. After the square opening piece 3 is stuck in the pulley groove, if the U-shaped measuring piece 4 can just be stuck on the end face of the front hanging angle 2, it means that the distance setting requirements are met.
[0019] In this way, the square opening piece 3 and the U-shaped measuring piece 4 are set as an integrated structure, which can be operated by one person, saving labor costs. Before detection, the opening size of the U-shaped measuring piece 4 is determined according to the size of the spacing setting value, and then the square opening piece 3 is first stuck in the pulley groove from the first groove of the pulley 1. If the U-shaped measuring piece 4 can be stuck on the end face of the front hanging angle 2, it meets the spacing setting requirements; if the U-shaped measuring piece 4 cannot be stuck on the end face of the front hanging angle 2, it does not meet the spacing setting requirements (which will affect the subsequent loading). After the detection, it is easy to know whether the loading can be completed without calculating the specific spacing value, which is convenient for detection and saves time and effort.
[0020] Furthermore, if Figure 2 and Figure 4 As shown, the opening of the square opening piece 3 is arranged in the middle of one side of the long side of the square opening piece 3, and the inner walls on both sides of the opening are provided with meshing teeth 5 matching the pulley grooves, and each meshing tooth 5 meshes with each groove in sequence starting from the first groove of the pulley 1, so that the square opening piece 3 is stuck in the pulley groove to avoid being separated from the pulley groove and affecting the detection work.
[0021] Furthermore, a groove 6 is provided on the inner wall of the outer side of the U-shaped measuring piece 4, and a boss 7 extending along the side of the U-shaped measuring piece 4 is provided in the middle of the groove 6, and the outer contour of the boss 7 exceeds the groove 6. When the U-shaped measuring piece 4 is clamped on the end face of the front hanging angle 2, the outer end face of the boss 7 just contacts the end face of the front hanging angle 2. In this way, the arrangement of the groove 6 and the boss 7 can conveniently clamp the U-shaped measuring piece 4 on the end face of the front hanging angle 2 or detach from the end face of the front hanging angle 2.
[0022] An arc groove 8 is provided between the groove 6 and the bottom inner wall of the U-shaped measuring piece 4 for transition.
[0023] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0025] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0027] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An integrated inspection tool for the distance between the pulley and the front hanging angle end face of a generator, comprising a square opening piece that can be stuck in the pulley groove, characterized in that: The opening of the square opening piece extends outward near one side of the front hanging angle and is connected to a U-shaped measuring piece. The square opening piece and the U-shaped measuring piece are arranged as an integrated structure. The opening size of the U-shaped measuring piece is determined according to a spacing setting value. The spacing setting value is a spacing value between the first groove of the pulley and the end face of the front hanging angle that meets the installation requirements. After the square opening piece is clamped in the first groove of the pulley, if the U-shaped measuring piece can just be clamped on the end face of the front hanging angle, the spacing setting requirements are met.
2. The integrated inspection fixture for the distance between the pulley and the front hanging angle end face of the generator according to claim 1 is characterized in that: The opening of the square opening piece is arranged at the middle of one side of the long side of the square opening piece, and meshing teeth matching the pulley groove are arranged on the inner walls on both sides of the opening.
3. The integrated inspection fixture for the distance between the pulley and the front hanging angle end face of the generator according to claim 2 is characterized in that: A groove is provided on the outer inner wall of the U-shaped measuring piece, and a boss extending along the side of the U-shaped measuring piece is provided in the middle of the groove. The outer contour of the boss extends beyond the groove. When the U-shaped measuring piece is clamped on the end face of the front hanging angle, the outer end face of the boss just contacts with the end face of the front hanging angle.
4. The integrated inspection fixture for the distance between the pulley and the front hanging angle end face of the generator according to claim 3 is characterized in that: An arc-shaped groove transition is provided between the groove and the bottom inner wall of the U-shaped measuring piece.