Gear shaft pitch detection device
By designing a gear shaft pitch detection device including a detection head and an elastic plate, the C-shaped structure of the elastic plate can be used to achieve rapid clamping, fixing and automatic leveling, which solves the problem of low detection efficiency caused by repeated adjustment of the clamping device in the prior art, and improves detection efficiency and accuracy.
Patent Information
- Application Number
- CN202421617075.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing gear shaft pitch detection device requires repeated adjustment of the clamping device during the detection process, resulting in low detection efficiency.
A gear shaft pitch detection device including a detection head and an elastic plate is designed. By driving the detection head to move to the gear shaft, the elastic plate is driven to hold the elastic plate on the surface of the gear shaft in a C-shaped structure, achieving rapid clamping and fixing, and improving detection efficiency through the automatic leveling function.
It realizes rapid clamping, fixing and automatic leveling of the gear shaft, reducing operating time, improving detection efficiency and accuracy of results.
Smart Images

Figure CN222747967U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a detection device, in particular to a gear shaft pitch detection device. Background Art
[0002] The gear shaft tooth pitch detection device is a device used to measure the distance between two adjacent gears on the gear shaft.
[0003] Publication number CN218723770U, publication date 2023-03-24, discloses a gear shaft pitch detection device, including a fixed base, a pair of support frames are installed on the top of the fixed base, the pair of support frames are each provided with a first slide groove on the side close to each other, and the slider can slide inside the first slide groove, the pair of support frames are each provided with a second slide groove on the side away from each other, and the threaded rod can slide inside the second slide groove, and the first slide groove and the second slide groove are connected.
[0004] In the prior art including the above-mentioned patent, by using a knob, a threaded rod and a fixed disk, when the knob is rotated, the threaded rod can be extended, so that the fixed disk squeezes the two ends of the gear shaft to complete the fixation of the gear shaft. However, when inspecting the gear shaft, the staff needs to first adjust the position of the fixed disk, and then rotate the knob to drive the fixed disk to squeeze and clamp the gear shaft. The operation is cumbersome and requires repeated adjustment and clamping, which is time-consuming and affects the inspection efficiency. Utility Model Content
[0005] The utility model aims to provide a gear shaft pitch detection device, which is used to solve the technical problem in the prior art that the clamping device needs to be adjusted repeatedly, resulting in low detection efficiency.
[0006] In order to achieve the above object, the utility model provides the following technical solution: a gear shaft pitch detection device, comprising:
[0007] A detection head, comprising a housing and an elastic plate;
[0008] It also includes a bracket symmetrically arranged on the shell, on which a hinge plate is hingedly arranged, and the elastic plate is arranged between two hinge plates. The elastic plate is pushed by the gear shaft and is clamped on the surface of the gear shaft in a C-shaped structure.
[0009] Preferably, the device further comprises a dust shield and an infrared distance measuring sensor which are symmetrically arranged on the housing and the two are arranged correspondingly.
[0010] Preferably, it also includes a push rod fixedly arranged at the arc top of the elastic plate, which is connected to the dust shielding plate through a connecting rod.
[0011] Preferably, it also includes a soot blowing nozzle symmetrically arranged on the shell, which is arranged corresponding to the infrared ranging sensor.
[0012] Preferably, the invention further comprises a cylinder arranged at the top of the inner part of the shell, in which a piston plate is slidably arranged.
[0013] Preferably, the cylinder and the sootblower are connected via a connecting pipe.
[0014] Preferably, it also includes a piston rod fixedly arranged on the piston plate, which is sleeved on the push rod.
[0015] In the above technical scheme, a gear shaft pitch detection device provided by the utility model has the following beneficial effects: by driving the detection head to move toward the gear shaft, the elastic plate is driven to move toward the gear shaft. When the arc top of the elastic plate contacts the gear shaft, as the detection head moves, the elastic plate is pushed by the gear shaft to form a C-shaped structure and clamped on the surface of the gear shaft, thereby realizing rapid clamping and fixing of the gear shaft. Since the elastic plate clamps on the surface of the gear shaft, the elastic plate is coaxial with the gear shaft, thereby realizing leveling of the gear shaft. Compared with the prior art, there is no need to repeatedly adjust the clamping mechanism to fix the gear shaft, the structure is simple, and the manufacturing cost is saved. Automatic leveling is achieved during the rapid clamping process, which saves adjustment time and effectively improves the detection efficiency and the accuracy of the detection results. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0017] Figure 1 A schematic diagram of the three-dimensional structure of a pipe clamp provided in an embodiment of the utility model;
[0018] Figure 2 A bottom-up three-dimensional structural schematic diagram of a pipe clamp provided in an embodiment of the utility model;
[0019] Figure 3 A schematic diagram of the structure of the present invention;
[0020] Figure 4 A schematic diagram of a front cross-sectional structure provided for an embodiment of the utility model;
[0021] Figure 5 A schematic diagram of the structure B provided by an embodiment of the utility model;
[0022] Figure 6 A schematic diagram of a side cross-sectional structure provided by an embodiment of the utility model;
[0023] Figure 7 A schematic diagram of the C structure provided by an embodiment of the utility model;
[0024] Figure 8 A schematic diagram of the deformation of an elastic plate provided in an embodiment of the utility model.
[0025] Description of reference numerals:
[0026] 1. Base; 11. Support column; 12. Top plate; 121. Hydraulic rod; 2. Detection head; 21. Shell; 211. Bracket; 212. Hinge plate; 22. Elastic plate; 23. Soot blowing nozzle; 24. Soot baffle plate; 241. Connecting rod; 25. Connecting pipe; 26. Infrared ranging sensor; 27. Piston rod; 28. Push rod; 281. First spring; 29. Cylinder; 291. Piston plate; 292. Second spring; 3. Support seat. DETAILED DESCRIPTION
[0027] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0028] like Figure 1-8 As shown, a gear shaft pitch detection device comprises:
[0029] The detection head 2 comprises a housing 21 and an elastic plate 22;
[0030] It also includes a bracket 211 symmetrically arranged on the shell 21, on which a hinge plate 212 is hingedly arranged, and the elastic plate 22 is arranged between the two hinge plates 212. The elastic plate 22 is pushed by the gear shaft and clamped on the surface of the gear shaft in a C-shaped structure.
[0031] Specifically, by starting the motor on the base 1 to rotate, the bidirectional threaded rod set at its output end is driven to rotate, thereby driving the two sliders coupled to the bidirectional threaded rod to move relative to each other, thereby driving the two symmetrically set support seats 3 to move, and then adjusting the distance between the two support seats 3 according to the length of the gear shaft, thereby supporting the gear shaft, thereby improving the adaptability of the device.
[0032] Furthermore, a support column 11 is provided on the top of the base 1, and a top plate 12 is provided on the top of the support column 11. The gear shaft is placed on the support seat 3 for support. The arc-shaped plate on the support seat 3 supports the gear shaft ends of the two gears on the gear shaft respectively, so that the detection head 2 is located between the two gears. The hydraulic rod 121 installed on the top plate 12 is started to further drive the detection head 2 fixed at the output end of the hydraulic rod 121 to move toward the gear shaft, thereby driving the elastic plate 22 to move toward the gear shaft. When the arc top of the elastic plate 22 contacts the gear shaft, as the detection head 2 moves, the elastic plate 22 is pushed by the gear shaft to form a C-shaped structure and clamped on the surface of the gear shaft, such as Figure 7 to Figure 8 As shown, the gear shaft can be quickly clamped and fixed in cooperation with the support seat 3. Since the elastic plate 22 is clamped on the surface of the gear shaft, the elastic plate 22 is coaxial with the gear shaft, thereby achieving leveling of the gear shaft and effectively preventing the gear shaft axis from tilting and affecting the accuracy of the measurement result.
[0033] In the above technology, the detection head 2 is driven to move toward the gear shaft, thereby driving the elastic plate 22 to move toward the gear shaft. When the arc top of the elastic plate 22 contacts the gear shaft, as the detection head 2 moves, the elastic plate 22 is pushed by the gear shaft to form a C-shaped structure and clamped on the surface of the gear shaft, thereby realizing rapid clamping and fixing of the gear shaft. Since the elastic plate 22 is clamped on the surface of the gear shaft, the elastic plate 22 is coaxial with the gear shaft, thereby realizing leveling of the gear shaft. Compared with the prior art, there is no need to repeatedly adjust the clamping mechanism to fix the gear shaft, the structure is simple, and the manufacturing cost is saved. Automatic leveling is achieved in the process of rapid clamping, which saves adjustment time and effectively improves the detection efficiency and the accuracy of the detection results.
[0034] As a further embodiment of the present invention, it also includes a dust shield 24 and an infrared distance measuring sensor 26 which are symmetrically arranged on the housing 21 and the two are arranged correspondingly.
[0035] Specifically, by setting up the dust shield 24, the infrared ranging sensor 26 can be protected when not in use, effectively preventing the lens of the infrared ranging sensor 26 from being exposed to the outside and accumulating dust to affect detection, while avoiding damage to the lens of the infrared ranging sensor 26 caused by external force impact, thereby increasing the service life of the device.
[0036] As a further embodiment of the present invention, the invention further comprises a push rod 28 fixedly arranged at the arc top of the elastic plate 22 , which is connected to the dust shielding plate 24 via a connecting rod 241 .
[0037] Specifically, during the deformation process, the elastic plate 22 moves the push rod 28 through the arc top, thereby driving the dust shield 24 to move through the connecting rod 241, so that the dust shield 24 is away from the infrared ranging sensor 26, so that the lens of the infrared ranging sensor 26 is exposed, and the pitch of the gear shaft is detected. No additional driving source is required to drive the dust shield 24 to move. As the elastic plate 22 completes clamping the gear shaft, the dust shield 24 automatically opens, which effectively simplifies the structure and saves manufacturing costs.
[0038] As a further embodiment provided by the present invention, the present invention further comprises a soot blowing nozzle 23 symmetrically arranged on the housing 21 , which is arranged corresponding to the infrared distance measuring sensor 26 .
[0039] Specifically, the dust attached to the lens surface is blown off by blowing air to the lens of the infrared distance measuring sensor 26 through the dust blowing nozzle 23, so that the infrared distance measuring sensor 26 is not affected by the dust and can perform detection better, thereby further improving the detection accuracy.
[0040] As a further embodiment of the present invention, it also includes a cylinder 29 arranged at the top of the housing 21, in which a piston plate 291 is slidably arranged.
[0041] Specifically, the cylinder 29 is connected to the soot blowing nozzle 23 through the connecting pipe 25. By driving the piston plate 291 to move in the cylinder 29, the gas in the cylinder 29 is squeezed into the connecting pipe 25 and blown toward the lens of the infrared ranging sensor 26 through the soot blowing nozzle 23, without the need for an additional pump gas source to pump gas, further simplifying the structure and saving manufacturing costs.
[0042] As a further embodiment of the present invention, the present invention further comprises a piston rod 27 fixedly disposed on the piston plate 291 , which is sleeved on the push rod 28 .
[0043] Specifically, the hydraulic rod 121 installed on the top plate 12 is started, which further drives the detection head 2 fixed on the output end of the hydraulic rod 121 to move toward the gear shaft, thereby driving the elastic plate 22 to move toward the gear shaft. When the arc top of the elastic plate 22 contacts the gear shaft, as the detection head 2 moves, the elastic plate 22 is pushed by the gear shaft to form a C-shaped structure and clamped on the surface of the gear shaft, such as Figure 7 to Figure 8 As shown, during the deformation process of the elastic plate 22, there are several strokes:
[0044] The arc top of the elastic plate 22 first pushes the push rod 28 to slide in the piston rod 27 and squeezes the first spring 281, thereby driving the dust shield 24 to move through the connecting rod 241, so that the dust shield 24 is away from the infrared ranging sensor 26, so that the lens of the infrared ranging sensor 26 is exposed.
[0045] Furthermore, when the push rod 28 moves to contact the top inner wall of the slide groove set in the piston rod 27, the arc top of the elastic plate 22 continues to push the push rod 28 to move. At the same time, the push rod 28 pushes the piston plate 291 to move in the cylinder 29 and squeezes the second spring 292, thereby squeezing the gas in the cylinder 29 into the connecting pipe 25 and blowing it toward the lens of the infrared ranging sensor 26 through the soot blowing nozzle 23. No additional driving source is required to drive the piston plate 291 to move, thereby further simplifying the structure.
[0046] Furthermore, after the detection is completed, the hydraulic rod 121 is driven to drive the detection head 2 away from the gear shaft, and the first spring 281 and the second spring 292 need to restore their deformation. The first spring 281 pushes the push rod 28 to move in the opposite direction, thereby pushing the elastic plate 22 to the top of the arc to a predetermined curvature, and then the two ends of the elastic plate 22 open and restore the initial state. The second spring 292 also pushes the piston plate 291 to the initial position. Figure 7 shown.
[0047] Working principle: By starting the motor on the base 1 to rotate, the bidirectional threaded rod set at its output end is driven to rotate, thereby driving the two sliders coupled to the bidirectional threaded rod to move relative to each other, thereby driving the two symmetrically arranged support seats 3 to move, thereby adjusting the distance between the two support seats 3 according to the length of the gear shaft, thereby supporting the gear shaft, starting the hydraulic rod 121 installed on the top plate 12, and further driving the detection head 2 fixed at the output end of the hydraulic rod 121 to move toward the gear shaft, thereby driving the elastic plate 22 to move toward the gear shaft. When the arc top of the elastic plate 22 contacts the gear shaft, as the detection head 2 moves, the elastic plate 22 is pushed by the gear shaft to form a C-shaped structure and clamped on the surface of the gear shaft, thereby cooperating with the support seat 3 to achieve rapid clamping and fixing of the gear shaft. During the deformation process of the elastic plate 22, the arc top of the elastic plate 22 first pushes the push rod 28 to slide in the piston rod 27 and squeezes the first spring 281, thereby connecting The rod 241 drives the ash baffle plate 24 to move, thereby making the ash baffle plate 24 away from the infrared ranging sensor 26, so that the lens of the infrared ranging sensor 26 is exposed. When the push rod 28 moves to contact the top inner wall of the slide groove set in the piston rod 27, the arc top of the elastic plate 22 continues to push the push rod 28 to move. At the same time, the push rod 28 pushes the piston plate 291 to move in the cylinder 29 and squeezes the second spring 292, so that the gas in the cylinder 29 is squeezed into the connecting pipe 25 and blown to the lens of the infrared ranging sensor 26 through the ash blowing nozzle 23. After the detection is completed, the hydraulic rod 121 is driven to drive the detection head 2 away from the gear shaft. The first spring 281 and the second spring 292 need to restore the deformation. The first spring 281 pushes the push rod 28 to move in the opposite direction, so as to push the elastic plate 22 arc top to a predetermined curvature. After that, the two ends of the elastic plate 22 open and restore the initial state, and the second spring 292 also pushes the piston plate 291 to the initial position.
[0048] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A gear shaft pitch detection device, characterized in that: include: A detection head (2), comprising a housing (21) and an elastic plate (22); It also includes a bracket (211) symmetrically arranged on the housing (21), on which a hinge plate (212) is hingedly arranged, and the elastic plate (22) is arranged between the two hinge plates (212). The elastic plate (22) is pushed by the gear shaft and clamped on the surface of the gear shaft in a C-shaped structure.
2. A gear shaft pitch detection device according to claim 1, characterized in that: It also includes a dust shield (24) and an infrared distance measuring sensor (26) which are symmetrically arranged on the housing (21) and are arranged correspondingly.
3. A gear shaft pitch detection device according to claim 1, characterized in that: It also includes a push rod (28) fixedly arranged at the top of the arc of the elastic plate (22), which is connected to the dust blocking plate (24) via a connecting rod (241).
4. A gear shaft pitch detection device according to claim 1, characterized in that: It also includes a soot blowing nozzle (23) symmetrically arranged on the housing (21), which is arranged corresponding to the infrared distance measuring sensor (26).
5. The gear shaft pitch detection device according to claim 1, characterized in that: It also includes a cylinder (29) arranged at the top of the inside of the housing (21), in which a piston plate (291) is slidably arranged.
6. A gear shaft pitch detection device according to claim 5, characterized in that: The cylinder (29) is connected to the sootblower nozzle (23) via a connecting pipe (25).
7. A gear shaft pitch detection device according to claim 5, characterized in that: It also includes a piston rod (27) fixedly arranged on the piston plate (291) and sleeved on the push rod (28).
Citation Information
Patent Citations
Gear shaft pitch detection device
CN218723770U