A two-way visual product processing equipment
By designing two-way visual product processing equipment and using vision units to perform synchronous inspections before and after product processing, the cumbersome detection process in the existing technology is solved and the detection efficiency is improved.
Patent Information
- Application Number
- CN202421156760.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-25
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-05-25
AI Technical Summary
When the existing product testing device detects the product, it needs to be captured and tested, and cannot be tested simultaneously before and after the product is processed, and the process design is relatively cumbersome.
Design a two-way visual product processing equipment, including work surfaces, processing units and vision units. The processing unit includes a feeding platform, a top rack, a servo motor and a support table. The visual unit is located on the front and rear sides of the processing unit. The product is synchronized before and after processing through the lifting mechanism and visual inspection equipment.
It realizes the detection and processing of the two visual units before and after the product processing, and real-time inspection is carried out, improving work efficiency.
Smart Images

Figure CN222748504U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to mechanical processing, and in particular to a two-way visual product processing device. Background Art
[0002] Visual inspection is to use machines to replace human eyes to make measurements and judgments. Visual inspection refers to converting the captured target into image signals through machine vision products, transmitting them to a dedicated image processing system, and converting them into digital signals based on pixel distribution, brightness, color and other information; the image system performs various operations on these signals to extract the characteristics of the target, and then controls the operation of the equipment on site based on the judgment results.
[0003] After massive searches, it was found that the prior art publication number is CN220251763U, which discloses a visual inspection device for grabbing products, including a fixed substrate, a conveying mechanism and an upper inspection mechanism. The conveying mechanism is installed on the fixed substrate along the X-axis direction, and the upper inspection mechanism is installed on the fixed substrate on the negative side of the conveying mechanism along the Y-axis; a grabbing mechanism is installed on the fixed substrate on the positive side of the upper inspection mechanism along the X-axis; and a lifting mechanism that cooperates with the grabbing mechanism is arranged in the track gap on the positive side of the grabbing mechanism along the Y-axis. When the utility model inspects the product, the product can be grabbed by the lifting mechanism and the grabbing mechanism and then visually inspected with the upper inspection camera, which can shorten the distance between the upper inspection camera and the product to be inspected and improve the inspection effect.
[0004] In summary, when inspecting products, the existing product inspection devices need to grasp and then perform inspection and processing, and cannot realize simultaneous inspection and processing before and after product processing, and the process design is relatively cumbersome.
[0005] In view of the above-mentioned defects, the designer actively carried out research and innovation in order to create a two-way visual product processing equipment to make it more valuable for industrial use. Utility Model Content
[0006] In order to solve any of the above technical problems, the purpose of the utility model is to provide a two-way visual product processing equipment.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A two-way visual product processing device comprises a work surface on which a processing unit is arranged;
[0009] Vision units are provided on both the front and rear sides of the processing unit;
[0010] The processing unit includes a feeding platform, a top frame, a servo motor and a support table. The bottom of the feeding platform is installed on the working table below through a plurality of support frames. A top frame is arranged at the rear end of the feeding platform. A support table is arranged on the working table below the middle position of the feeding platform. A servo motor is installed on the working table on the right side of the support table. A lifting cavity is arranged at the middle position of the bottom of the support table, and a lifting mechanism is arranged in the lifting cavity.
[0011] The jacking mechanism includes a transmission cam, a jacking transmission rod and a jacking frame. The driving end of the servo motor is connected to the transmission cam. The transmission cam contacts the contact block located in the middle of the jacking transmission rod above. The front end of the jacking transmission rod is rotatably installed on the support platform through the mounting block. A jacking seat is installed in the middle of the front end of the jacking frame. The movable block at the rear end of the jacking transmission rod is movably installed in the jacking groove in the jacking seat. The jacking frame is connected to the top frame above.
[0012] As a further improvement of the utility model, a material blocking unit is arranged on the left side of the feeding platform, a waste flow channel inclined downward is arranged below the material blocking unit, and a waste bin is installed on the work surface below the waste flow channel.
[0013] As a further improvement of the utility model, the material blocking unit includes a material blocking base, a material blocking cylinder and a material blocking plate. The material blocking base is installed on the left side of the feeding platform, and a material blocking cylinder is installed at the front end of the material blocking base. The driving end of the material blocking cylinder is connected to the material blocking plate at the rear end of the material blocking base through a material blocking transmission block.
[0014] As a further improvement of the utility model, a material stopping limit block is installed on the material stopping plate, and material stopping limit columns are installed on the material stopping bases on both sides of the front and rear of the material stopping limit block.
[0015] As a further improvement of the utility model, a feed sensor is installed on the right side of the top frame.
[0016] As a further improvement of the utility model, a lifting guide rail distributed along the vertical direction is installed at the rear end of the support platform, and the lifting frame is installed on the lifting guide rail through a lifting slider.
[0017] As a further improvement of the utility model, the visual unit includes a visual bracket, a visual top frame and a visual detection device. The visual top frame is installed on the top of the visual bracket, and the visual detection device distributed along the front and rear directions is installed on the visual top frame.
[0018] As a further improvement of the utility model, a light source mounting frame is installed on the visual top frame, and a light source is installed on at least one side of the top or bottom of the light source mounting frame.
[0019] As a further improvement of the present invention, the visual detection device is a CCD camera.
[0020] By means of the above solution, the utility model has at least the following advantages:
[0021] The utility model can synchronously detect and process the product through two front and rear visual units before and after processing, and detect in real time, which has higher work efficiency;
[0022] The top frame of the utility model can be moved in the vertical direction under the action of the jacking mechanism;
[0023] The utility model can open and close the processing process and the waste discharge process of the product through the material blocking unit.
[0024] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0026] Figure 1 It is a structural schematic diagram of a two-way visual product processing device of the utility model;
[0027] Figure 2 yes Figure 1 Structural schematic diagram of the intermediate processing unit and the material blocking unit;
[0028] Figure 3 yes Figure 2 Structural diagram of the middle lifting mechanism;
[0029] Figure 4 yes Figure 1 Schematic diagram of the structure of the visual unit;
[0030] Figure 5 yes Figure 1 Schematic diagram of the structure of the middle stopper unit.
[0031] The meanings of the various reference numerals in the figures are as follows.
[0032] Work table 1, processing unit 2, visual unit 3, material blocking unit 4, support frame 5, feeding platform 6, top frame 7, feed sensor 8, servo motor 9, support table 10, lifting cavity 11, lifting mechanism 12, waste flow channel 13, waste bin 14, transmission cam 15, lifting transmission rod 16, mounting block 17, contact block 18, lifting block 19, lifting frame 20, lifting seat 21, lifting guide rail 22, lifting slide block 23, visual bracket 24, visual top frame 25, visual inspection equipment 26, light source mounting frame 27, light source 28, material blocking base 29, material blocking cylinder 30, material blocking transmission block 31, material blocking plate 32, material blocking limit block 33, material blocking limit column 34. DETAILED DESCRIPTION
[0033] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0034] In order to make the technical personnel in the technical field better understand the scheme of the utility model, the technical scheme in the embodiment of the utility model will be clearly and completely described below in combination with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, rather than all the embodiments. The components of the embodiment of the utility model usually described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiment of the utility model provided in the drawings is not intended to limit the scope of the utility model for protection, but only represents the selected embodiment of the utility model. Based on the embodiment of the utility model, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the utility model.
[0035] Example
[0036] like Figure 1 to Figure 5 As shown,
[0037] A two-way visual product processing device comprises a work surface 1, a processing unit 2 is arranged on the work surface 1, and visual units 3 are arranged on both the front and rear sides of the processing unit 2.
[0038] 1. Processing unit 2:
[0039] The processing unit 2 includes a feeding platform 6, a top frame 7, a servo motor 9 and a support table 10. The bottom of the feeding platform 6 is installed on the working table 1 below through a plurality of support frames 5. The top frame 7 is arranged at the rear end of the feeding platform 6. The support table 10 is arranged on the working table 1 below the middle position of the feeding platform 6. The servo motor 9 is installed on the working table 1 on the right side of the support table 10. A lifting cavity 11 is arranged in the middle position of the bottom of the support table 10, and a lifting mechanism 12 is arranged in the lifting cavity 11.
[0040] The above-mentioned lifting mechanism 12 includes a transmission cam 15, a lifting transmission rod 16 and a lifting frame 20. The driving end of the servo motor 9 is connected to the transmission cam 15, and the transmission cam 15 contacts the contact block 18 located in the middle of the lifting transmission rod 16. The front end of the lifting transmission rod 16 is rotatably mounted on the support platform 10 through the mounting block 17. A lifting seat 21 is installed in the middle of the front end of the lifting frame 20. The movable block 19 at the rear end of the lifting transmission rod 16 is movably mounted in the lifting groove in the lifting seat 21. The lifting frame 20 is connected to the upper frame 7, and a feed sensor 8 is installed on the right side of the upper frame 7. A lifting guide rail 22 distributed along the vertical direction is installed at the rear end of the support platform 10, and the lifting frame 20 is installed on the lifting guide rail 22 through a lifting slider 23.
[0041] 2. Visual Unit 3:
[0042] The visual unit 3 includes a visual support 24, a visual top frame 25 and a visual detection device 26. The visual top frame 25 is installed on the top of the visual support 24. The visual detection devices 26 distributed along the front-to-back direction are installed on the visual top frame 25. The visual detection devices 26 are CCD cameras. A light source mounting frame 27 is installed on the visual top frame 25. A light source 28 is installed on at least one side of the top or bottom of the light source mounting frame 27.
[0043] 3. Blocking unit 4:
[0044] A material blocking unit 4 is arranged on the left side of the feeding platform 6 , a waste material flow channel 13 inclined downward is arranged below the material blocking unit 4 , and a waste material bin 14 is installed on the work surface 1 below the waste material flow channel 13 .
[0045] The material blocking unit 4 includes a material blocking base 29, a material blocking cylinder 30 and a material blocking plate 32. The material blocking base 29 is installed on the left side of the feeding platform 6. The material blocking cylinder 30 is installed at the front end of the material blocking base 29. The driving end of the material blocking cylinder 30 is connected to the material blocking plate 32 located at the rear end of the material blocking base 29 through a material blocking transmission block 31. A material blocking limit block 33 is installed on the material blocking plate 32, and a material blocking limit column 34 is installed on the material blocking base 29 on both sides of the front and rear of the material blocking limit block 33.
[0046] The working process of this utility model is briefly described as follows:
[0047] A conveyor belt light transmission mechanism that moves in the left and right direction may be provided on the feeding platform 6, and a plurality of processing mechanisms that process the products may be provided on the top frame 7. The products are loaded on the right side of the feeding platform 6, and then processed by the processing mechanism on the top frame 7. Before and after processing, the two visual units 3 perform visual inspection respectively. The processed products are transported and processed by the external manipulator and other handling equipment. After processing, the unqualified products are directly transferred to the waste bin 14 below through the waste flow channel 13. This process is opened and closed by the blocking unit 4.
[0048] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implying the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0049] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be an indirect connection through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0050] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as within the protection scope of the present invention.
Claims
1. A two-way visual product processing device, comprising a work surface (1), on which a processing unit (2) is arranged; Features: Vision units (3) are arranged on both the front and rear sides of the processing unit (2); The processing unit (2) comprises a feeding platform (6), a top frame (7), a servo motor (9) and a support table (10); the bottom of the feeding platform (6) is mounted on a working table (1) below via a plurality of support frames (5); a top frame (7) is arranged at the rear end of the feeding platform (6); a support table (10) is arranged on the working table (1) below the middle position of the feeding platform (6); a servo motor (9) is installed on the working table (1) on the right side of the support table (10); a lifting cavity (11) is arranged at the middle position of the bottom of the support table (10); and a lifting mechanism (12) is arranged in the lifting cavity (11); The lifting mechanism (12) comprises a transmission cam (15), a lifting transmission rod (16) and a lifting frame (20); the driving end of the servo motor (9) is connected to the transmission cam (15); the transmission cam (15) contacts an upper contact block (18) located in the middle of the lifting transmission rod (16); the front end of the lifting transmission rod (16) is rotatably mounted on the support platform (10) through a mounting block (17); a lifting seat (21) is mounted in the middle of the front end of the lifting frame (20); a movable block (19) at the rear end of the lifting transmission rod (16) is movably mounted in a lifting groove in the lifting seat (21); and the lifting frame (20) is connected to the upper frame (7).
2. A two-way visual product processing device as claimed in claim 1, characterized in that: A material blocking unit (4) is arranged on the left side of the feeding platform (6), a waste material flow channel (13) inclined downward is arranged below the material blocking unit (4), and a waste material bin (14) is installed on the work surface (1) below the waste material flow channel (13).
3. A two-way visual product processing device as claimed in claim 2, characterized in that: The material blocking unit (4) comprises a material blocking base (29), a material blocking cylinder (30) and a material blocking plate (32); the material blocking base (29) is installed on the left side of the feeding platform (6); the material blocking cylinder (30) is installed at the front end of the material blocking base (29); the driving end of the material blocking cylinder (30) is connected to the material blocking plate (32) located at the rear end of the material blocking base (29) through a material blocking transmission block (31).
4. A two-way visual product processing device as claimed in claim 3, characterized in that: A material blocking limit block (33) is installed on the material blocking plate (32), and material blocking limit columns (34) are installed on the material blocking bases (29) at both the front and rear sides of the material blocking limit block (33).
5. The two-way visual product processing equipment according to claim 1, characterized in that: A feed sensor (8) is installed on the right side of the top frame (7).
6. A two-way visual product processing device as claimed in claim 1, characterized in that: A lifting guide rail (22) distributed along the vertical direction is installed at the rear end of the support platform (10), and the lifting frame (20) is installed on the lifting guide rail (22) via a lifting slider (23).
7. The two-way visual product processing equipment according to claim 1, characterized in that: The visual unit (3) comprises a visual support (24), a visual top frame (25) and a visual detection device (26); the visual top frame (25) is installed on the top of the visual support (24); and the visual detection device (26) is installed on the visual top frame (25) and distributed along the front-rear direction.
8. A two-way visual product processing device as claimed in claim 7, characterized in that: A light source mounting frame (27) is mounted on the visual top frame (25), and a light source (28) is mounted on at least one side of the top or bottom of the light source mounting frame (27).
9. The two-way visual product processing equipment according to claim 7, characterized in that: The visual detection device (26) is a CCD camera.
Citation Information
Patent Citations
Visual inspection device for product grabbing
CN220251763U