Engine digital twin model convenient for heavy vehicle to be mounted on vehicle
By designing a digital twin model for engines that are convenient for heavy-duty vehicles, the problem of low efficiency of traditional engine monitoring methods is solved, accurate engine monitoring and fault prediction is achieved, and maintenance efficiency and performance improvement speed is improved.
Patent Information
- Application Number
- CN202421777300.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-25
AI Technical Summary
Traditional engine monitoring methods are inefficient in working efficiency, and it is impossible to detect potential faults and dangers in advance, and it is difficult to achieve fault prediction and health management throughout the engine's life cycle, which cannot meet the high-standard monitoring needs of vehicles that are refined, intelligent and flexible.
A digital twin model of engines that are convenient for heavy-duty vehicles to be mounted on vehicles is designed, including housing components, retractable model carrier components and monitoring and control processing components. Through the digital twin model within the digital twin model carrier, various parameters of the engine are monitored and simulated in real time to generate possible improvement solutions.
It realizes accurate engine monitoring and fault prediction, improves engine maintenance efficiency and performance improvement speed, and meets the high-standard monitoring needs of the vehicle.
Smart Images

Figure CN222749108U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a digital twin model, in particular to an engine digital twin model which is convenient for being mounted on a heavy vehicle. Background Art
[0002] Traditional fuel vehicles mainly include multiple power system components such as engine system, transmission system, and post-processing system. The engine is mainly monitored through distributed controllers installed in various components to obtain various operating status parameters of the vehicle in real time, and ultimately realize engine data processing and interaction.
[0003] However, this engine monitoring method has low working efficiency and untimely control. It will only alarm when the vehicle has problems. It cannot detect and warn of some potential faults and dangers in advance, nor can it achieve fault prediction and health management of the engine throughout its life cycle. It is difficult to meet the high-standard monitoring needs of refined, intelligent and flexible vehicles. Utility Model Content
[0004] In view of this, the utility model provides a digital twin model of an engine that is convenient for heavy vehicles to carry. The purpose is to provide a digital twin model of an engine that is convenient for heavy vehicles to carry, which is easy to disassemble and assemble, simple to operate, and accurate to monitor.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A digital twin model of an engine convenient for on-board heavy vehicles, comprising a shell assembly, a retractable model carrier assembly and a monitoring and control processing assembly adjacent to the shell assembly, and a fixing assembly arranged on the rear side of the shell assembly; the shell assembly comprises a main shell, the top middle of the main shell is bent inwardly and has two inner wall plates arranged parallel to each other in front and back, a fixed rear shell is correspondingly fixedly arranged on the rear side of the main shell, and an adjustable rear shell is arranged on the rear side of the fixed rear shell by rotating an adjustment assembly; the retractable model carrier assembly comprises a first slide groove correspondingly opened on opposite sides of the two inner wall plates, a digital twin model carrier is slidably arranged in the first slide groove by a first slider, and the digital twin model Two electric push rods are symmetrically arranged at the bottom of the carrier; the monitoring and control processing component includes a temperature sensor, a pressure sensor, a position sensor and a liquid level sensor which are adjacently arranged on the inner wall plate located on the rear side, and a control processing component arranged in the middle of the bottom inner wall of the main shell body, and the temperature sensor, the pressure sensor, the position sensor, the liquid level sensor and the digital twin model carrier are electrically connected to the control processing component through a coil spring cable; the fixed component includes a servo arranged at the four ends of the fixed rear shell, and an electromagnetic suction cup correspondingly fixed on the servo, and the servo and the electromagnetic suction cup are electrically connected to the control processing component respectively.
[0007] Preferably, the rotation adjustment component includes a first rotating member arranged front to back and rotatably connected to the rear side wall of the fixed rear shell, the periphery of the first rotating member is provided with two second sliding grooves radially symmetrically front to back, the adjustable rear shell is slidably connected to the two second sliding grooves through two second sliding blocks arranged on its front side, and an adjustment member is arranged on the rear side of the adjustable rear shell along the periphery of the first rotating member.
[0008] Preferably, a keypad is provided on the front side of the main housing, and the keypad is electrically connected to the control processing component.
[0009] Preferably, a baffle is provided above the main shell corresponding to the digital twin model carrier, the left and right sides of the baffle are rotatably connected to the main shell through a second rotating member, and a magnetic strip is provided corresponding to the movable end of the baffle.
[0010] Preferably, magnetic blocks are correspondingly arranged on the front sides of the temperature sensor, the pressure sensor, the position sensor and the liquid level sensor.
[0011] Preferably, the main shell and the inner wall plate are both made of ferromagnetic materials.
[0012] The beneficial effects of the utility model are:
[0013] 1. The utility model includes a shell component, a retractable model carrier component and a monitoring and control processing component adjacent to the shell component, and a fixed component arranged on the rear side of the shell component. This arrangement can provide space for the placement and operation of other components through the shell component. The use of the retractable model carrier component facilitates the use of the digital twin model and the protection of the digital twin model carrier. The monitoring and control processing component can monitor various parameters of the engine in real time and transmit the monitored data to the digital twin model carrier after processing. The digital twin model in the digital twin model carrier can simulate the data, study the performance problems in the operation of the engine and generate possible improvement plans. The device can be quickly installed in the vehicle through the fixed component. Overall Compared with previous engine digital twin models, this engine digital twin model is easier to install and has more accurate monitoring. It can well protect the digital twin model carrier and can use the digital twin model to synchronously simulate the data based on the monitoring data during vehicle operation, study the performance problems in engine operation and generate possible improvement plans. It is faster and more conducive to engine maintenance and performance improvement. The shell assembly includes a main shell, and the top middle of the main shell is bent inward to have two inner wall panels arranged parallel to the front and back. A fixed rear shell is fixedly provided on the rear side of the main shell, and an adjustable rear shell is provided on the rear side of the fixed rear shell through a rotating adjustment assembly. The middle positions of the upper and lower parts of the fixed rear shell are both rectangular holes, and they are left and right. The middle part in the vertical and up-down directions is concave with a placement groove with the same size as the adjustable rear shell, and the two placement grooves are connected in a "cross" shape. The main shell, the two inner wall plates, the fixed rear shell and the adjustable rear shell together constitute a complete shell, which provides an effective placement and operation space for the components in this device, and at the same time lays the foundation for the various components to normally realize their respective functions; the retractable model carrier assembly includes a first slide groove corresponding to the opposite sides of the two inner wall plates, and a digital twin model carrier is slidably arranged in the first slide groove through the first slider. The digital twin model carrier can adopt intelligent display devices such as industrial display screens. This embodiment is not limited to this. A digital twin model is installed in the digital twin model carrier. The digital twin model meets the requirements of engine digital Any model currently available on the market can be used under the conditions required for digital twins. The bottom of the digital twin model carrier is symmetrically provided with two electric push rods. This setting can control the two electric push rods to extend and drive the digital twin model carrier, so that the digital twin model carrier is gradually moved up as the first slider slides in the first slide groove under the pushing action of the electric push rods. The principle is simple and the operation is easy, which is convenient for users to use the digital twin model. The collection process of the digital twin model carrier is the opposite, which will not be elaborated here. The monitoring control processing component includes a temperature sensor, a pressure sensor, a position sensor and a liquid level sensor respectively arranged adjacent to the inner wall plate located on the rear side, and a control processing component arranged in the middle of the inner wall at the bottom of the main shell.The control processing component includes a controller and an ECU. The controller can be a small controller PNOZmulti 2 model controller. This controller can be suitable for commonly used communication networks and can also connect, control and monitor multiple components at the same time. There is at least one ECU. The ECU has the functions of controlling engine operation and protecting engine and vehicle safety. The temperature sensor, pressure sensor, position sensor, liquid level sensor and digital twin model carrier are all electrically connected to the control processing component through a coil spring cable. The temperature sensor is used to measure parameters such as engine coolant, engine oil and intake air temperature. These temperature data are crucial to the normal operation of the engine, because too high or too low temperature may cause engine performance to decline, shorten life or even damage. The temperature sensor can convert temperature changes into electrical signals and transmit them to the ECU in a timely manner. U, in order to adjust the cooling system and fuel supply according to the temperature conditions. The pressure sensor is mainly used to measure parameters such as oil pressure, fuel pressure and intake pressure inside the engine. These pressure data are crucial for the normal operation of engine combustion and lubrication. The pressure sensor can convert pressure changes into electrical signals and transmit them to the ECU so that corresponding adjustments can be made according to the pressure conditions, such as optimizing fuel injection, controlling turbocharging, etc. The position sensor is used to measure the position and movement state of various engine components, such as the crankshaft, camshaft and valve position. These position data are crucial for the engine's ignition timing, fuel injection and valve control. The position sensor can convert position changes into electrical signals and transmit them to the ECU so that The engine position sensor can convert the position change into an electrical signal and transmit it to the control processing component so as to accurately control the operation of the engine according to the position information. For example, the crankshaft position sensor can monitor the speed and position of the crankshaft to help the control processing component determine the ignition timing. The camshaft position sensor can monitor the position of the camshaft and provide the correct valve opening and closing time: the valve position sensor can monitor the opening and closing state of the valve to achieve precise fuel injection and valve control. The liquid level sensor can detect the liquid level of the engine oil to determine the amount of engine oil. Therefore, the number of temperature sensors, pressure sensors, position sensors and liquid level sensors is at least one, which are used for various types of sensors at different positions of the engine. The sensor models may be different, and their specific models can be purchased according to the specific parameters of the engine. I will not go into details here. This setting is conducive to the accurate monitoring, data transmission and processing of various engine parameters, and the processed data are imported into the digital twin model in the digital twin model carrier in the form of electrical signals through the ECU. The digital twin model runs simulations based on various data, studies the performance of the engine and generates feasible improvement plans. At the same time, the use of spiral spring cable connection facilitates the installation of temperature sensors, pressure sensors, position sensors and liquid level sensors, while also avoiding connection interruption during the installation process; the fixed component includes a servo arranged at the four ends of the fixed rear shell,And the electromagnetic chuck is fixedly arranged on the steering gear, and the steering gear and the electromagnetic chuck are respectively electrically connected to the control processing component, which is conducive to adjusting the angle of the electromagnetic chuck through the steering gear, so that the electromagnetic chuck can fully contact with the installation surface, ensuring that the electromagnetic chuck and the installation surface can be effectively installed.
[0014] 2. The utility model comprises a first rotating member arranged front and back and rotatably connected to the rear side wall of the fixed rear shell, the outer periphery of the first rotating member is provided with two second slide grooves symmetrically arranged front and back along the radial direction, the adjustable rear shell is slidably connected to the two second slide grooves through two second sliders arranged on the front side thereof, four fixed grooves (not shown in the figure) are arranged in a circular array on the fixed rear shell corresponding to the second sliders, the rear side of the adjustable rear shell is provided with an adjusting member along the outer periphery of the first rotating member, the adjusting member is arranged in a circular shape, and this arrangement drives the adjustable rear shell by pulling the adjusting member outward so that the adjustable rear shell slides along the second sliders in the second slide grooves The first sliding member moves outward until it moves to the end of the second sliding groove away from the fixed rear shell and stops moving. At this time, the adjusting member is rotated to make the first rotating member and the adjustable rear shell rotate 90° synchronously and then stop rotating. At this time, the adjusting member is pushed inward to drive the adjustable rear shell so that the adjustable rear shell moves inward with the sliding of the second slider in the second sliding groove, until it moves to the end of the second sliding groove close to the fixed rear shell and stops moving. At this time, the second slider is fixed to the fixed groove (not shown in the figure), and the middle part of the rear side of the adjustable rear shell overlaps left and right with the fixed rear shell, thereby completing the opening of the adjustable rear shell. In addition, the closing process of the adjustable rear shell is the opposite to that of the first rotating member and the adjustable rear shell, which will not be described in detail here.
[0015] 3. A keypad is provided on the front side of the main housing of the utility model, and the keypad is electrically connected to the control processing component. This arrangement is conducive to the precise control of the electrical components in the device, so that it can perform its functions normally.
[0016] 4. A baffle is provided above the main shell of the utility model corresponding to the digital twin model carrier. The left and right sides of the baffle are rotatably connected to the main shell through a second rotating member. A magnetic strip is provided at the movable end of the baffle. This setting has a simple structure and is conducive to maintaining the sealing of the entire device.
[0017] 5. The temperature sensor, pressure sensor, position sensor and liquid level sensor of the utility model are provided with magnetic blocks on their front sides, which facilitates the placement and installation of the temperature sensor, pressure sensor, position sensor and liquid level sensor.
[0018] 6. The main shell and the inner wall plate of the utility model are both made of ferromagnetic materials. This arrangement ensures that the magnetic strip and the main shell, and the magnetic block and the inner wall plate can be effectively fixed by magnetic attraction. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a left side cross-sectional structural schematic diagram of the utility model;
[0020] Figure 2 It is a left-side structural schematic diagram of the utility model;
[0021] Figure 3 It is a front view cross-sectional structural schematic diagram of the utility model;
[0022] Figure 4 This is a front view structural schematic diagram of the utility model;
[0023] Figure 5 It is a rear view structural schematic diagram of the utility model;
[0024] Figure 6 for Figure 1 A schematic diagram of the enlarged structure of part A;
[0025] Figure 7 for Figure 1 Schematic diagram of the enlarged structure of part B.
[0026] Figure numerals: 1: shell assembly, 2: retractable model carrier assembly, 3: monitoring control processing assembly, 4: fixing assembly, 5: main shell, 6: inner wall plate, 7: fixed rear shell, 8: rotation adjustment assembly, 9: adjustable rear shell, 10: first slide groove, 11: first slider, 12: digital twin model carrier, 13: electric push rod, 14: temperature sensor, 15: pressure sensor, 16: position sensor, 17: liquid level sensor, 18: control processing assembly, 19: coil spring cable, 20: servo, 21: electromagnetic suction cup, 22: first rotating part, 23: second slide groove, 24: second slider, 25: adjustment part, 26: keyboard, 27: baffle, 28: second rotating part, 29: magnetic strip, 30: magnetic block. DETAILED DESCRIPTION
[0027] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7As shown, it includes a shell component 1, a retractable model carrier component 2 and a monitoring control processing component 3 adjacent to the shell component 1, and a fixing component 4 arranged on the rear side of the shell component 1. This arrangement can provide a space for placing and operating other components through the shell component 1. The use of the retractable model carrier component 2 facilitates the use of the digital twin model and the protection of the digital twin model carrier 12. The various parameters of the engine can be monitored in real time through the monitoring control processing component 3, and the monitored data can be processed and transmitted to the digital twin model carrier 12. The digital twin model in the digital twin model carrier 12 can simulate the data, study the performance problems in the operation of the engine and generate possible improvement plans. This device can be quickly installed in the vehicle. Generally speaking, compared with previous engine digital twin models, this engine digital twin model is easier to install and has more accurate monitoring. It can well protect the digital twin model carrier 12. At the same time, it can use the digital twin model to synchronously simulate the data based on the monitoring data during the operation of the vehicle, study the performance problems in the engine operation and generate possible improvement plans. It is faster and more conducive to engine maintenance and performance improvement; the shell assembly 1 includes a main shell 5, and the middle of the top of the main shell 5 is bent inward to have two inner wall panels 6 arranged parallel to the front and back. The rear side of the main shell 5 is correspondingly fixed with a fixed rear shell 7, and the rear side of the fixed rear shell 7 is provided with an adjustable The middle positions of the upper and lower parts of the rear shell 9 and the fixed rear shell 7 are both arranged in the shape of rectangular holes, and the middle parts in the left-right direction and the up-down direction are both recessed with a placement groove of the same size as the adjustable rear shell 9, and the two placement grooves are connected in a "cross" shape. The main shell 5, the two inner wall panels 6, the fixed rear shell 7 and the adjustable rear shell 9 together constitute a complete shell, which provides an effective placement and operation space for the components in this device, and at the same time lays the foundation for the various components to normally realize their respective functions; the retractable model carrier assembly 2 includes a first slide groove 10 corresponding to the opposite sides of the two inner wall panels 6, and a digital twin model carrier 12 is slidably arranged in the first slide groove 10 through the first slider 11, and the digital twin model carrier 12 can Intelligent display devices such as industrial display screens are used, but this embodiment is not limited thereto. A digital twin model is installed in the digital twin model carrier 12. The digital twin model can adopt any one of the existing models on the market under the condition that the needs of the engine digital twin are met. The bottom of the digital twin model carrier 12 is symmetrically provided with two electric push rods 13. This setting can control the two electric push rods 13 to extend and drive the digital twin model carrier 12, so that the digital twin model carrier 12 is pushed by the electric push rods 13 and gradually moves up as the first slider 11 slides in the first slide groove 10. The principle is simple and the operation is easy, which is convenient for users to use the digital twin model. The collection process of the digital twin model carrier 12 is opposite to that of the digital twin model carrier.The monitoring control processing component 3 includes a temperature sensor 14, a pressure sensor 15, a position sensor 16 and a liquid level sensor 17 which are respectively arranged adjacent to each other on the inner wall plate 6 at the rear side, and a control processing component 18 which is arranged in the middle of the inner wall at the bottom of the main housing 5. The control processing component 18 includes a controller and an ECU. The controller can adopt a small controller PNOZmulti 2 model controller, this controller can be applied to commonly used communication networks and can also connect, control and monitor multiple components at the same time. There is at least one ECU, which has the function of controlling engine operation and protecting engine and automobile safety. The temperature sensor 14, pressure sensor 15, position sensor 16, liquid level sensor 17 and digital twin model carrier 12 are all electrically connected to the control processing component 18 through a coil spring cable 19. The temperature sensor 14 is used to measure parameters such as engine coolant, engine oil and intake air temperature. These temperature data are crucial to the normal operation of the engine, because too high or too low temperature may cause engine performance to decline, shorten life or even damage. The temperature sensor 14 can convert temperature changes into electrical signals and transmit them to the ECU in time to adjust the cooling system and fuel supply according to temperature conditions. The pressure sensor 15 is mainly used to measure parameters such as oil pressure, fuel pressure and intake pressure inside the engine. These pressure data are crucial to the normal operation of engine combustion and lubrication. The pressure sensor 15 can convert pressure changes into electrical signals and transmit them to the ECU so that corresponding adjustments can be made according to pressure conditions, such as optimizing fuel injection, controlling turbocharging, etc. The position sensor 16 is used to measure various The position and motion state of components, such as the crankshaft, camshaft and valve position, are crucial to the engine's ignition timing, fuel injection and valve control. The position sensor 16 can convert position changes into electrical signals and transmit them to the ECU so that the engine can be accurately controlled based on the position information. For example, the crankshaft position sensor can monitor the speed and position of the crankshaft to help the control processing component 18 determine the ignition timing, and the camshaft position sensor can monitor the camshaft position. The position of the shaft provides the correct valve opening and closing time: the valve position sensor can monitor the opening and closing state of the valve to achieve accurate fuel injection and valve control. The liquid level sensor 17 can detect the liquid level of the engine oil to determine the amount of engine oil. Therefore, the number of temperature sensor 14, pressure sensor 15, position sensor 16 and liquid level sensor 17 is at least one. The models of various sensors used in different positions of the engine may be different. The specific models can be purchased according to the specific parameters of the engine. No further details will be given here. This setting is conducive to accurate monitoring, data transmission and processing of various engine parameters.And through the ECU, the processed data is imported into the digital twin model in the digital twin model carrier 12 in the form of electrical signals. The digital twin model runs simulations based on various data, studies the performance of the engine and generates feasible improvement plans. At the same time, the use of spiral spring cables 19 facilitates the installation of the temperature sensor 14, the pressure sensor 15, the position sensor 16 and the liquid level sensor 17, while also avoiding the interruption of the connection during the installation process; the fixed component 4 includes a steering gear 20 arranged at the four ends of the fixed rear shell 7, and an electromagnetic suction cup 21 correspondingly fixed on the steering gear 20. The steering gear 20 and the electromagnetic suction cup 21 are respectively electrically connected to the control processing component 18, which is conducive to adjusting the angle of the electromagnetic suction cup 21 through the steering gear 20, so that the electromagnetic suction cup 21 can fully contact with the installation surface, ensuring that the electromagnetic suction cup 21 and the installation surface can be effectively installed. ,
[0031] like Figure 1 , Figure 2 and Figure 6 As shown, the rotation adjustment assembly 8 includes a first rotating member 22 which is arranged front to back and is rotatably connected to the rear side wall of the fixed rear shell 7. Two second slide grooves 23 are provided in the radially symmetrical front and rear directions on the periphery of the first rotating member 22. The adjustable rear shell 9 is slidably connected to the two second slide grooves 23 through two second sliders 24 arranged on the front side thereof. Four fixed grooves (not shown in the figure) are provided in an annular array corresponding to the second sliders 24 on the fixed rear shell 7. An adjusting member 25 is provided on the rear side of the adjustable rear shell 9 along the periphery of the first rotating member 22. The adjusting member 25 is arranged in an annular shape. This arrangement drives the adjustable rear shell 9 to slide along the second sliders 24 in the second slide grooves 23 by pulling the adjusting member 25 outward. The first rotating member 22 and the adjustable rear shell 9 are synchronously rotated 90° and then stop rotating. At this time, the adjusting member 25 is pushed inward to drive the adjustable rear shell 9 so that the adjustable rear shell 9 moves inward along with the sliding of the second slider 24 in the second sliding slot 23 until the second sliding slot 23 moves to the end of the fixed rear shell 7 and stops moving. At this time, the second slider 24 is fixed to the fixed slot (not shown in the figure), and the adjustable rear shell 9 overlaps with the rear middle part of the fixed rear shell 7 on the left and right, thereby completing the opening of the adjustable rear shell 9. In addition, the closing process of the adjustable rear shell 9 is opposite to that of the first rotating member 22 and the adjustable rear shell 9, which will not be described in detail here.
[0032] like Figure 4 As shown, a keypad 26 is provided on the front side of the main housing 5, and the keypad 26 is electrically connected to the control processing component 18. This arrangement is conducive to the precise control of the electrical components in the device so that it can function normally.
[0033] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 7 As shown, a baffle 27 is provided above the main shell 5 corresponding to the digital twin model carrier 12. The left and right sides of the baffle 27 are rotatably connected to the main shell 5 through a second rotating member 28. A magnetic strip 29 is provided corresponding to the movable end of the baffle 27. This setting has a simple structure and is conducive to maintaining the sealing of the entire device.
[0034] like Figure 1 and Figure 3 As shown, magnetic blocks 30 are correspondingly arranged on the front sides of the temperature sensor 14 , the pressure sensor 15 , the position sensor 16 and the liquid level sensor 17 . This arrangement facilitates the placement and installation of the temperature sensor 14 , the pressure sensor 15 , the position sensor 16 and the liquid level sensor 17 .
[0035] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, the main shell 5 and the inner wall plate 6 are both made of ferromagnetic materials. This arrangement ensures that the magnetic strip 29 and the main shell 5, and the magnetic block 30 and the inner wall plate 6 can be effectively magnetically fixed.
[0036] The specific operating principle is:
[0037] When using this device, you first need to pull the adjusting member outward to drive the adjustable rear shell so that the adjustable rear shell moves outward along with the sliding of the second slider in the second slide groove until it moves to the end of the second slide groove away from the fixed rear shell and stops moving. At this time, rotate the adjusting member so that the first rotating member and the adjustable rear shell rotate synchronously by 90° and then stop rotating. At this time, push the adjusting member inward to drive the adjustable rear shell so that the adjustable rear shell moves inward along with the sliding of the second slider in the second slide groove until it moves to the end of the second slide groove close to the fixed rear shell and stops moving. At this time, the second slider is fixed to the fixed groove (not shown in the figure), and the middle of the rear side of the adjustable rear shell and the fixed rear shell are left and right. Overlap, complete the opening of the adjustable rear shell, and then take out the temperature sensor, pressure sensor, position sensor and liquid level sensor from the main shell and install them to the corresponding positions on the engine, connect the external power supply, make all the electrical components in operation or standby state, select a suitable installation surface, control the steering gear operation through the controller to adjust the angle of the electromagnetic suction cup, when the contact area between the four electromagnetic suction cups and the installation surface reaches the maximum, control the electromagnetic suction cup and the installation surface through the controller to fix them by magnetic attraction, and the installation of the device is now completed (the disassembly process of this device is the opposite of that of the other, which will not be described in detail here); with the operation of the engine, the temperature sensor, pressure sensor, position sensor and liquid level sensor are installed. The various parameter information monitored by the sensors, position sensors and liquid level sensors are transmitted to the ECU in the form of electrical signals. The ECU imports the processed data into the digital twin model in the digital twin model carrier in the form of electrical signals. The digital twin model runs simulations based on various data, studies the performance of the engine and generates feasible improvement plans. The digital twin model then transmits the data of the improvement plan to the ECU in the form of electrical signals, allowing the ECU to adjust the operation of various components in the engine in a timely manner. When it is necessary to study and analyze the simulation plan formed by the digital twin model through the digital twin model carrier, only The controller controls the two electric push rods to extend and drive the digital twin model carrier, so that the digital twin model carrier gradually moves upward as the first slider slides in the first slide groove under the push of the electric push rod. At the same time, as the digital twin model carrier moves upward, the impact force on the baffle causes the baffle to gradually change from a horizontal state to a vertical state as the second rotating part rotates. When the first slider slides to the top of the first slide groove, it stops sliding. At this time, the digital twin model carrier is completely outside the main shell (the collection process of the digital twin model carrier is the opposite, which will not be elaborated here). At this time, the user can study and analyze the simulation scheme formed by the digital twin model.
[0038] The electrical components appearing in this article can all be connected to the external main controller and 220V AC power through a transformer, and the main controller can be a conventional known device such as a computer that plays a control role. The conventional known device such as a computer that plays a control role can receive various data signals monitored by this device in real time. The electrical components provided by the utility model are only used for the technical solution according to the structural characteristics of the product. The product will be adjusted and modified after purchase to make it more matching and consistent with the technical solution of the utility model. It is a technical solution for the best application of the technical solution. The model of the product can be replaced and modified according to the required technical parameters. It is well known to technical personnel in this field. Therefore, technical personnel in this field can clearly obtain the corresponding use effect through the technical solution provided by the utility model.
[0039] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and circuit connection in detail.
[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A digital twin model of an engine for heavy vehicles, characterized in that: It includes a shell component, a retractable model carrier component and a monitoring control processing component adjacently arranged in the shell component, and a fixing component arranged at the rear side of the shell component; The housing assembly comprises a main housing, the top middle of the main housing is bent inward to have two inner wall plates arranged in parallel in front and back, a fixed rear housing is correspondingly fixedly arranged on the rear side of the main housing, and an adjustable rear housing is arranged on the rear side of the fixed rear housing by rotating the adjustment assembly; The retractable model carrier assembly includes a first slide groove correspondingly opened on opposite sides of the two inner wall plates, a digital twin model carrier is slidably arranged in the first slide groove through a first slider, and two electric push rods are symmetrically arranged at the bottom of the digital twin model carrier; The monitoring control processing component includes a temperature sensor, a pressure sensor, a position sensor and a liquid level sensor respectively arranged adjacent to each other on the inner wall plate located at the rear side, and a control processing component arranged in the middle of the bottom inner wall of the main shell, and the temperature sensor, the pressure sensor, the position sensor, the liquid level sensor and the digital twin model carrier are all electrically connected to the control processing component through a coil spring cable; The fixing assembly includes steering gears arranged at four ends of the fixing rear shell, and electromagnetic chucks correspondingly fixedly arranged on the steering gears, and the steering gears and the electromagnetic chucks are electrically connected to the control processing assembly respectively.
2. The digital twin engine model for heavy-duty vehicles according to claim 1, characterized in that: The rotation adjustment assembly includes a first rotating member arranged front to back and rotatably connected to the rear side wall of the fixed rear shell, two second sliding grooves are radially symmetrically provided on the periphery of the first rotating member, the adjustable rear shell is slidably connected to the two second sliding grooves through two second sliding blocks arranged on the front side thereof, and an adjustment member is arranged on the rear side of the adjustable rear shell along the periphery of the first rotating member.
3. The digital twin model of an engine convenient for heavy vehicles according to claim 1, characterized in that: A keypad is disposed on the front side of the main housing, and the keypad is electrically connected to the control processing component.
4. The digital twin engine model for heavy-duty vehicles according to claim 1, characterized in that: A baffle is provided above the main shell corresponding to the digital twin model carrier, and both left and right sides of the baffle are rotatably connected to the main shell through a second rotating member, and a magnetic strip is provided corresponding to the movable end of the baffle.
5. The digital twin model of an engine convenient for heavy vehicles according to claim 1, characterized in that: Magnetic blocks are correspondingly arranged on the front sides of the temperature sensor, the pressure sensor, the position sensor and the liquid level sensor.
6. The digital twin engine model for heavy-duty vehicles according to claim 1, characterized in that: The main shell and the inner wall plate are both made of ferromagnetic materials.