A wiring harness arrangement tool for new energy forklifts

By designing a wire harness finishing tooling for a new energy forklift, using supporting frame body, transverse seat post and fixing mechanism, the problem of inconvenient adjustment of the wire clamp position caused by changes in the length of the wire harness is solved, and convenient organization and efficient fixing of the wire harness is achieved.

CN222750065UActive Publication Date: 2025-04-11ANHUI WEISIMU ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421495103.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-11
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

In new energy forklifts, the change in the length of the wire harness leads to inconvenient adjustment of the wire clamp position, and the bolt fixing method on the existing tooling plate is inconvenient to adjust.

Method used

A new energy forklift wiring harness finishing tooling is designed, using support frame body, horizontal seat post, clamping slot, fixing mechanism, T-block, positioning mechanism and clamping mechanism. Through the horizontal seat post made of LCD screen and transparent acrylic board, the display of wiring harness drawings and convenient organization of wiring harnesses are achieved.

Benefits of technology

The tooling realizes simple adjustment of the position of the horizontal seat post and clamping mechanism, improves the convenience and efficiency of wiring harness finishing, and reduces the difficulty of operation for staff.

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Abstract

The utility model discloses a harness arrangement tool for a new energy forklift, including a support frame and a plurality of transverse seat rods, a plurality of slots are equidistantly provided on both sides of the surface of the circular frame, a fixing mechanism for fixing the transverse seat rods is fixedly connected to both sides of the circular frame, a first through slot and a second through slot are respectively provided on the surface of the transverse seat rods, a plurality of limit holes are equidistantly provided on the inner wall of the first through slot, a T-shaped block is slidably connected to the inner wall of the second through slot, a positioning mechanism that can fit with the limit holes is provided inside the T-shaped block, and a clamping mechanism is provided on the surface of the T-shaped block. By providing a plurality of slots, the installation position of the transverse seat rod can be conveniently adjusted, the transverse seat rod can be fixed by using the fixing mechanism, the position of the clamping mechanism can be adjusted by using the T-shaped block to slide in the second through slot, and the positioning mechanism fits with the limit holes, and the position adjustment of the clamping mechanism in the tool is simple and convenient, which provides convenience for the staff.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire harness arrangement, in particular to a wire harness arrangement tool for a new energy forklift. Background Art

[0002] The wiring harness of a new energy forklift is a device used to connect the various electrical components of the forklift. It usually includes components such as wires, connectors, and protective covers. Since new energy forklifts are powered by electricity, their wiring harness design is different from that of traditional internal combustion engine forklifts. In new energy forklifts, the main function of the wiring harness is to provide power supply, signal transmission, and electrical isolation.

[0003] When arranging the wiring harness of a forklift, it is necessary to fix the main harness and the branch harness, and then refer to the drawings to facilitate the installation of corresponding parts at the ends of the main harness and the branch harness. At present, most of the wire clamps are fixed on the surface of a tooling board by bolts, and the wire harness is fixed by the wire clamp. However, when the length of the main harness and the length of the branch harness changes, the position of the wire clamp needs to be adjusted. However, the wire clamp is fixed with bolts, which makes it very inconvenient to adjust its position. We need a harness arrangement tool for new energy forklifts. Utility Model Content

[0004] The purpose of the utility model is to provide a wiring harness arrangement tool for a new energy forklift to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wiring harness organizing tool for a new energy forklift, comprising a support frame and a plurality of transverse seat rods, the upper end of the support frame is fixedly connected to a circular frame, the inner wall of the circular frame is fixedly connected to a liquid crystal display screen, a plurality of slots that can fit with the transverse seat rods are equidistantly provided on both sides of the surface of the circular frame, and a fixing mechanism for fixing the transverse seat rods is fixedly connected on both sides of the circular frame, a first through groove and a second through groove are respectively provided on the surface of the transverse seat rod, and the first through groove and the second through groove are vertically connected to each other, a plurality of limiting holes are equidistantly provided on the inner wall of the first through groove, a T-shaped block is slidably connected to the inner wall of the second through groove, a positioning mechanism that can fit with the limiting holes is arranged inside the T-shaped block, and a clamping mechanism is arranged on the surface of the T-shaped block.

[0006] Preferably, the fixing mechanism includes a strip side panel, a movable panel, a push rod, a first spring, a plurality of bearing plates and a plurality of columnar plugs, the strip side panel is fixedly connected to the side surface of the circular frame, a slide groove is provided inside the strip side panel, the movable panel is slidably connected in the slide groove, the first spring is fixedly connected between the strip side panel and the movable panel, the push rod is fixedly connected to the upper end of the movable panel, and the push rod and the strip side panel are slidably connected, a plurality of bearing plates are fixedly connected to the side surface of the movable panel, a plurality of columnar plugs are respectively fixedly connected to the surface of the bearing plate, and a columnar hole that can fit with the columnar plug is provided on the surface of the transverse seat rod.

[0007] Preferably, the number of the cylindrical plugs, the carrying plates and the card slots is the same.

[0008] Preferably, the positioning mechanism includes a second spring, a baffle and a hemispherical plug, a cavity is opened inside the T-shaped block, the baffle is slidably connected to the inner wall of the cavity, the second spring is fixedly connected between the baffle and the inner wall of the cavity, one end of the hemispherical plug is fixedly connected to the surface of the baffle, and the other end of the hemispherical plug passes through the outside of the T-shaped block, and the hemispherical plug can fit with the limiting hole.

[0009] Preferably, the clamping mechanism includes a connecting column, a U-shaped frame, two clamping plates, a bidirectional screw and a knob, the connecting column is rotationally connected to the surface of the T-shaped block, the U-shaped frame is fixedly connected to the end of the connecting column, the clamping plate is slidably connected to the inner wall of the U-shaped frame, the bidirectional screw is rotationally connected to the U-shaped frame, the knob is fixedly connected to the end of the bidirectional screw, and the clamping plate and the bidirectional screw are threadedly connected.

[0010] Preferably, an arc-shaped groove is provided on the inner wall of the clamping plate.

[0011] Preferably, the transverse seat rod is made of a transparent acrylic plate.

[0012] Beneficial Effects

[0013] The utility model provides a wiring harness arrangement tool for a new energy forklift, which has the following beneficial effects:

[0014] 1. The wiring harness arrangement tooling of the new energy forklift can conveniently adjust the installation position of the transverse seat rod by setting a plurality of slots, and the transverse seat rod can be fixed by using a fixing mechanism. By setting a first through slot, a second through slot, a limiting hole, a T-shaped block and a positioning mechanism, the T-shaped block is slid in the second through slot, and the positioning mechanism and the limiting hole are matched with each other, so as to adjust the position of the clamping mechanism. The position adjustment of the clamping mechanism in the tooling is simple and convenient, which provides convenience for the staff.

[0015] 2. The wiring harness arrangement tooling of the new energy forklift is equipped with an LCD screen and a transverse seat rod made of a transparent acrylic plate. The LCD screen can display the wiring harness drawing on the LCD screen, and the transverse seat rod made of a transparent acrylic plate makes it easy to watch the LCD screen and avoid blocking the line of sight, thereby providing convenience for the staff to arrange the wiring harness according to the wiring harness drawing and further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a wiring harness arrangement tooling for a new energy forklift proposed by the utility model;

[0017] Figure 2 A wiring harness arrangement tool for a new energy forklift proposed in the utility model Figure 1 A is a schematic diagram of the enlarged structure;

[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of a transverse seat rod of a wiring harness arrangement tooling for a new energy forklift proposed by the utility model;

[0019] Figure 4 The utility model provides a schematic diagram of the cross-sectional structure of a T-shaped block of a wiring harness arrangement tool for a new energy forklift.

[0020] In the figure: 1. support frame; 2. horizontal seat rod; 3. circular frame; 4. liquid crystal display screen; 5. card slot; 6. fixing mechanism; 7. first through slot; 8. second through slot; 9. limit hole; 10. T-block; 11. positioning mechanism; 12. clamping mechanism; 13. strip side plate; 14. movable plate; 15. push rod; 16. first spring; 17. bearing plate; 18. cylindrical plug; 19. cylindrical hole; 20. second spring; 21. baffle; 22. hemispherical plug; 23. connecting column; 24. U-shaped frame; 25. clamping plate; 26. two-way screw; 27. knob; 28. arc groove. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4The utility model provides a technical solution: a wiring harness arrangement tool for a new energy forklift, comprising a support frame 1 and a plurality of transverse seat rods 2, a circular frame 3 is fixedly connected to the upper end of the support frame 1, a liquid crystal display screen 4 is fixedly connected to the inner wall of the circular frame 3, a plurality of card slots 5 that can fit with the transverse seat rods 2 are equidistantly provided on both sides of the surface of the circular frame 3, a fixing mechanism 6 for fixing the transverse seat rods 2 is fixedly connected to both sides of the circular frame 3, a first through groove 7 and a second through groove 8 are respectively provided on the surface of the transverse seat rod 2, and the first through groove 7 and the second through groove 8 are vertically connected to each other, a plurality of limiting holes 9 are equidistantly provided on the inner wall of the first through groove 7, and the inner wall of the second through groove 8 is slidably connected to the inner wall of the second through groove 8. There is a T-shaped block 10, and a positioning mechanism 11 that can fit with the limiting hole 9 is arranged inside the T-shaped block 10. A clamping mechanism 12 is arranged on the surface of the T-shaped block 10. By setting a plurality of slots 5, the installation position of the transverse seat rod 2 can be conveniently adjusted, and the transverse seat rod 2 can be fixed by the fixing mechanism 6. By setting a first through groove 7, a second through groove 8, a limiting hole 9, a T-shaped block 10 and a positioning mechanism 11, the T-shaped block 10 is slid in the second through groove 8, and the positioning mechanism 11 is matched with the limiting hole 9 to adjust the position of the clamping mechanism 12. The position adjustment of the clamping mechanism 12 in the present tooling is simple and convenient, which provides convenience for the staff.

[0023] The fixing mechanism 6 includes a strip side plate 13, a movable plate 14, a push rod 15, a first spring 16, a plurality of bearing plates 17 and a plurality of columnar plugs 18. The strip side plate 13 is fixedly connected to the side of the circular frame 3. A slide groove is provided inside the strip side plate 13. The movable plate 14 is slidably connected in the slide groove. The first spring 16 is fixedly connected between the strip side plate 13 and the movable plate 14. The push rod 15 is fixedly connected to the upper end of the movable plate 14, and the push rod 15 and the strip side plate 13 are slidably connected. A plurality of bearing plates 17 are fixedly connected to the side of the movable plate 14. A plurality of columnar plugs 18 are respectively fixedly connected to the surface of the bearing plate 17. A columnar hole 19 that can fit with the columnar plug 18 is provided on the surface of the transverse seat rod 2. The number of cylindrical plugs 18, bearing plates 17 and card slots 5 is the same. When it is necessary to adjust the installation position of the transverse seat rod 2, the push rod 15 can be pressed. At this time, the movable plate 14 will move down along the slide groove, and the first spring 16 will be compressed. The movable plate 14 moves down, and the bearing plate 17 and the cylindrical plug 18 can be driven to move down. When the cylindrical plug 18 is away from the cylindrical hole 19, the transverse seat rod 2 can be easily taken out of the card slot 5, and then the transverse seat rod 2 can be installed in the card slot 5 at the corresponding position as required, and the push rod 15 is released. Under the elastic force of the first spring 16, the movable plate 14, the bearing plate 17 and the cylindrical plug 18 will move up and reset. The cylindrical plug 18 is inserted into the cylindrical hole 19 to fix the transverse seat rod 2.

[0024] The positioning mechanism 11 includes a second spring 20, a baffle 21 and a hemispherical plug 22. A cavity is opened inside the T-shaped block 10. The baffle 21 is slidably connected to the inner wall of the cavity. The second spring 20 is fixedly connected between the baffle 21 and the inner wall of the cavity. One end of the hemispherical plug 22 is fixedly connected to the surface of the baffle 21, and the other end of the hemispherical plug 22 passes through the outside of the T-shaped block 10, and the hemispherical plug 22 can fit with the limiting hole 9.

[0025] The clamping mechanism 12 includes a connecting column 23, a U-shaped frame 24, two clamping plates 25, a bidirectional lead screw 26 and a knob 27. The connecting column 23 is connected to the surface of the T-shaped block 10 in a damped rotation manner, the U-shaped frame 24 is fixedly connected to the end of the connecting column 23, the clamping plate 25 is slidably connected to the inner wall of the U-shaped frame 24, the bidirectional lead screw 26 is rotationally connected to the U-shaped frame 24, the knob 27 is fixedly connected to the end of the bidirectional lead screw 26, and the clamping plate 25 and the bidirectional lead screw 26 form a threaded connection. When the wiring harness needs to be fixed, the bidirectional lead screw 26 can be driven to rotate by rotating the knob 27, and the rotation of the bidirectional lead screw 26 can drive the two clamping plates 25 to slide on the inner wall of the U-shaped frame 24, so that the distance between the two clamping plates 25 can be adjusted, and the wiring harness can be clamped and fixed by closing the clamping plates 25.

[0026] An arc-shaped groove 28 is formed on the inner wall of the clamping plate 25 , and the wire harness is limited by the arc-shaped groove 28 , which can further improve the fixing effect of the wire harness.

[0027] The material of the transverse seat rod 2 is a transparent acrylic plate material. By setting a liquid crystal display screen 4 and a transverse seat rod 2 made of a transparent acrylic plate material, the wire harness drawing can be displayed on the liquid crystal display screen 4 using the liquid crystal display screen 4. The transverse seat rod 2 made of a transparent acrylic plate material is convenient for viewing the liquid crystal display screen 4 and avoids blocking the line of sight, thereby providing convenience for the staff to organize the wire harnesses according to the wire harness drawings and further improving work efficiency.

[0028] Working principle: When the wiring harness arrangement tool of the new energy forklift is in use, the wiring harness drawing is first displayed on the LCD screen 4, and then the push rod 15 is pressed down. At this time, the cylindrical plug 18 will be away from the cylindrical hole 19, so that the transverse seat rod 2 can be easily pulled out from the slot 5. Then, according to the requirements of the wiring harness drawing, the transverse seat rod 2 is installed in the corresponding slot 5. After loosening the push rod 15, under the elastic force of the first spring 16, the cylindrical plug 18 will be inserted into the cylindrical hole 19, so that the transverse seat rod 2 can be fixed, and then the T-shaped block 10 is pushed hard. When the hemispherical plug 22 is squeezed, it will push the baffle 21 to slide in the cavity and compress the second spring 20. When the hemispherical plug 22 is away from the limiting hole 9, the T-shaped block 10 can slide in the second through groove 8. When the T-shaped block 10 moves to the target position, the elastic force of the second spring 20 can be used to insert the hemispherical plug 22 into the limiting hole 9, thereby fixing the T-shaped block 10 and then fixing the clamping mechanism 12. The position adjustment of the clamping mechanism 12 in the tooling is simple and convenient, which provides convenience for the staff.

[0029] In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0030] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A wiring harness arrangement tool for a new energy forklift, comprising a support frame (1) and a plurality of transverse seat rods (2), characterized in that: The upper end of the support frame (1) is fixedly connected with a circular frame (3), the inner wall of the circular frame (3) is fixedly connected with a liquid crystal display screen (4), a plurality of slots (5) capable of matching with the transverse seat rod (2) are equidistantly provided on both sides of the surface of the circular frame (3), a fixing mechanism (6) for fixing the transverse seat rod (2) is fixedly connected on both sides of the circular frame (3), a first through slot (7) and a second through slot (8) are respectively provided on the surface of the transverse seat rod (2), and the first through slot (7) and the second through slot (8) are vertically connected to each other, a plurality of limiting holes (9) are equidistantly provided on the inner wall of the first through slot (7), a T-shaped block (10) is slidably connected to the inner wall of the second through slot (8), a positioning mechanism (11) capable of matching with the limiting hole (9) is provided inside the T-shaped block (10), and a clamping mechanism (12) is provided on the surface of the T-shaped block (10).

2. The wiring harness arrangement tool for a new energy forklift according to claim 1 is characterized in that: The fixing mechanism (6) comprises a strip side plate (13), a movable plate (14), a push rod (15), a first spring (16), a plurality of bearing plates (17) and a plurality of columnar plugs (18); the strip side plate (13) is fixedly connected to the side of the circular frame (3); a slide groove is provided inside the strip side plate (13); the movable plate (14) is slidably connected in the slide groove; the first spring (16) is fixedly connected between the strip side plate (13) and the movable plate (14); the push rod (15) is fixedly connected to the upper end of the movable plate (14); and the push rod (15) and the strip side plate (13) are slidably connected; the plurality of bearing plates (17) are fixedly connected to the side of the movable plate (14); the plurality of columnar plugs (18) are respectively fixedly connected to the surface of the bearing plate (17); and a columnar hole (19) capable of matching with the columnar plug (18) is provided on the surface of the transverse seat rod (2).

3. The wiring harness arrangement tool for a new energy forklift according to claim 2 is characterized in that: The numbers of the cylindrical plugs (18), the carrying plates (17) and the card slots (5) are the same.

4. The wiring harness arrangement tool for a new energy forklift according to claim 1 is characterized in that: The positioning mechanism (11) comprises a second spring (20), a baffle (21) and a hemispherical plug (22); a cavity is provided inside the T-shaped block (10); the baffle (21) is slidably connected to the inner wall of the cavity; the second spring (20) is fixedly connected between the baffle (21) and the inner wall of the cavity; one end of the hemispherical plug (22) is fixedly connected to the surface of the baffle (21); the other end of the hemispherical plug (22) penetrates to the outside of the T-shaped block (10); and the hemispherical plug (22) can fit with the limiting hole (9).

5. The wiring harness arrangement tool for a new energy forklift according to claim 4 is characterized in that: The clamping mechanism (12) comprises a connecting column (23), a U-shaped frame (24), two clamping plates (25), a bidirectional lead screw (26) and a knob (27); the connecting column (23) is connected to the surface of the T-shaped block (10) in a damped rotation manner; the U-shaped frame (24) is fixedly connected to the end of the connecting column (23); the clamping plate (25) is slidably connected to the inner wall of the U-shaped frame (24); the bidirectional lead screw (26) is rotatably connected to the U-shaped frame (24); the knob (27) is fixedly connected to the end of the bidirectional lead screw (26); and the clamping plate (25) and the bidirectional lead screw (26) are threadedly connected.

6. The wiring harness arrangement tool for a new energy forklift according to claim 5 is characterized in that: The inner wall of the clamping plate (25) is provided with an arc-shaped groove (28).

7. The wiring harness arrangement tool for a new energy forklift according to claim 1, characterized in that: The material of the transverse seat rod (2) is a transparent acrylic plate material.