A remote monitoring device for tea processing equipment
By installing annular guide rails and limiting mechanisms in the tea processing workshop, and using electromagnets and magnetic blocks to lock the monitoring probe, the problem of poor imaging results caused by monitoring probe movement during tea processing is solved, and high-accurate tea processing monitoring is achieved.
Patent Information
- Application Number
- CN202421531246.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-01
AI Technical Summary
During the tea processing process, in the prior art, the monitoring probe has poor imaging effects due to continuous movement, which affects the effect of tea processing monitoring.
A remote monitoring device for tea processing equipment is designed, including monitoring probes and guide rails. By installing an annular guide rails on the top of the tea processing workshop, and setting a limiting mechanism and infrared sensors on the guide rails, the monitoring probe is locked above the processing equipment for fixed-point shooting.
It realizes fixed-point shooting on tea processing equipment, improves monitoring imaging effects, and enhances the monitoring accuracy of tea processing process.
Smart Images
Figure CN222750493U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea processing, in particular to a remote monitoring device for tea processing equipment. Background Art
[0002] Tea processing refers to the process of turning picked tea leaves into finished products for people to drink after a series of processes. The tea processing process mainly includes: picking, withering, killing green, rolling, fermentation, baking and other steps. Each link has an important impact on the quality of tea, so tea processing technology has a long history and rich experience in my country.
[0003] However, in the current existing technology, strict quality control is required during the tea processing process to ensure the quality and safety of the tea, and the tea processing will go through multiple procedures and therefore will be processed by multiple devices. Therefore, multiple monitoring probes are generally installed in the processing workshop or movable patrol probes are used for real-time monitoring. However, since the patrol probes are generally in a continuous moving state in the workshop, the movement of the probes will affect the imaging effect when passing through the processing equipment, thereby reducing the effect of monitoring the tea processing. Utility Model Content
[0004] The purpose of the utility model is to provide a remote monitoring device for tea processing equipment to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A remote monitoring device for tea processing equipment comprises a monitoring probe and a guide rail, wherein a monitoring component for inspecting a tea processing workshop is arranged outside the monitoring probe, wherein the monitoring component comprises a connecting frame arranged outside the monitoring probe, wherein a protrusion is arranged inside the connecting frame, wherein a plurality of cavities are arranged inside the protrusion, wherein springs and blocks are arranged inside the plurality of cavities, wherein a magnetic block is arranged at one end of the block, wherein a positioning groove is arranged inside the guide rail, wherein a plurality of groups of limiting mechanisms are arranged inside the positioning groove, wherein the plurality of groups of limiting mechanisms comprise an infrared sensor and a lock groove arranged on the inner wall of the positioning groove, wherein an electromagnet is arranged inside the lock groove.
[0007] As a preferred solution of the utility model, the connecting frame is connected to the outside of the monitoring probe by bolts, the protrusion is located inside the connecting frame and is integrally formed with the inner wall of the connecting frame, and the guide rail is installed on the top of the tea processing workshop by bolts and is distributed in a ring outside multiple processing equipment.
[0008] As a preferred solution of the utility model, the connecting frame is sleeved on the outside of the guide rail and is slidably connected to the guide rail through an electromagnetic slide rail, and the other end of the protrusion is embedded in a positioning groove outside the guide rail and slides in the positioning groove.
[0009] As a preferred solution of the utility model, one end of the clamping block is located in the cavity and is slidably connected to the inside of the cavity through a slide rail, and the other end is an arc-shaped structure and is connected to the magnetic block through bolts. The spring is located in the cavity, and both ends are connected to the inner wall of the cavity and the clamping block through welding.
[0010] As a preferred solution of the utility model, multiple groups of the limiting mechanisms are respectively located in corresponding areas of the guide rail close to the tea processing equipment, the infrared sensor is embedded and connected to the inner wall of the positioning groove, the lock groove is located at the rear end of the infrared sensor, the electromagnet is connected to the inner wall of the lock groove by bolts, and the infrared sensor is electrically connected to the electromagnet.
[0011] As a preferred solution of the utility model, when the connecting frame passes through the limiting mechanism, the cavity outside the connecting frame corresponds to the lock slot, and the electromagnet is magnetically connected to the magnetic block, which can attract and drive the card block to extend out of the cavity and embed into the lock slot.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: in response to the problems raised in the background technology, the present application adopts a monitoring component, by installing the guide rail in a ring above multiple processing equipment in the workshop, so that the monitoring probe can move and patrol outside the multiple processing equipment when processing tea leaves, and at the same time, a limit mechanism is installed at the corresponding area of the guide rail where the processing equipment is located, and when the monitoring probe passes through the processing equipment, it is detected by an infrared sensor, and at the same time, the electromagnet area is controlled, and when the monitoring probe approaches, the card block in the protrusion is adsorbed and extended and embedded in the lock groove, so that the monitoring probe is locked above the processing equipment for fixed-point shooting, thereby ensuring the imaging effect of the monitoring screen, and the duration of the electromagnet drive is set by different processing equipment, so that different equipment can be shot for different durations, and after the time is up, the inspection continues to the next processing equipment;
[0013] When in use, two monitoring probes are installed and triggered when the first monitoring probe moves to the halfway point of the inspection route, thereby shortening the time spent passing through different processing equipment.
[0014] The utility model realizes fixed-point shooting when passing through processing equipment, ensures the monitoring imaging effect of the processing equipment while realizing inspection of different processing equipment, and improves the accuracy of monitoring. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is the appearance structure diagram of the monitoring probe of the utility model;
[0016] Figure 2 This is the appearance structure diagram of the guide rail of the utility model;
[0017] Figure 3 This is a cross-sectional view of the guide rail of the utility model;
[0018] Figure 4 This is an enlarged view of part A of the utility model;
[0019] Figure 5 This is the internal structure diagram of the guide rail of the utility model.
[0020] In the figure: 1, monitoring probe; 2, connecting frame; 3, protrusion; 4, cavity; 401, spring; 402, block; 403, magnetic block; 5, guide rail; 6, positioning slot; 601, infrared sensor; 7, locking slot; 701, electromagnet. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the embodiments of the present invention.
[0022] Example
[0023] See also Figure 1-5 The utility model provides a technical solution: a remote monitoring device for tea processing equipment, comprising a monitoring probe 1 and a guide rail 5, wherein the monitoring probe 1 is provided with a monitoring component for inspecting the tea processing workshop on the outside, wherein the monitoring component comprises a connecting frame 2 arranged on the outside of the monitoring probe 1, wherein a convex block 3 is arranged inside the connecting frame 2, wherein the connecting frame 2 and the convex block 3 are both embedded in the outside of the guide rail 5, thereby improving the stability of the monitoring probe 1 during movement and inspection, wherein a plurality of cavities 4 are arranged inside the convex block 3, wherein the block 402 can be retracted, wherein a plurality of the cavities 4 are provided with springs 401 and the block 402, wherein the springs 401 can push the block 402 to retract into the cavity 4, wherein when the monitoring probe 1 passes through the processing equipment (i.e., the limiting mechanism in the guide rail 5), a magnetic block 403 is arranged at one end of the block 402, wherein a positioning groove 6 is arranged inside the guide rail 5, wherein the positioning groove 6 is provided with a plurality of groups of limiting mechanisms, wherein the limiting mechanism The positioning mechanism is used to match the position of the processing equipment with the corresponding guide rail 5. Multiple groups of the limiting mechanisms include an infrared sensor 601 and a lock slot 7 arranged on the inner wall of the positioning slot 6. The infrared sensor 601 detects when the monitoring probe 1 passes through the limiting mechanism, and sends a signal to control the driving of the electromagnet 701 through the PLC controller. The driving time of the electromagnet 701 corresponds to the monitoring time of the processing equipment. Different processing equipment can be set with different starting time. The electromagnet 701 is arranged inside the lock slot 7. When the monitoring probe 1 is close to the limiting mechanism, the lock slot 7 in the limiting mechanism of the cavity 4 outside the protrusion 3 corresponds. At the same time, the electromagnet 701 and the magnetic block 403 are magnetically attracted to each other, thereby driving the card block 402 to extend out of the cavity 4 and embed into the lock slot 7, locking the monitoring probe 1, and contacting the adsorption of the magnetic block 403 after the starting time of the electromagnet 701 is reached, and the card block 402 is driven to shrink into the cavity 4 by the spring 401, so that the monitoring probe 1 continues to move and patrol.
[0024] Two monitoring probes 1 are installed on the guide rail 5. During the inspection process, one monitoring probe 1 is first started to move for inspection, and when it moves to the halfway point of the route, the second monitoring probe 1 is triggered to implement staggered inspection, thereby shortening the time of passing through different processing equipment.
[0025] In this embodiment, all electrical components are controlled by conventional controllers.
[0026] For example, please refer to Figure 1-5 The connecting frame 2 is connected to the outside of the monitoring probe 1 by bolts, the protrusion 3 is located in the connecting frame 2 and is integrally formed with the inner wall of the connecting frame 2, the guide rail 5 is installed on the top of the tea processing workshop by bolts, and is distributed in a ring outside multiple processing equipment, the connecting frame 2 is sleeved on the outside of the guide rail 5, and is slidably connected to the guide rail 5 by an electromagnetic slide rail, the other end of the protrusion 3 is embedded in the positioning groove 6 outside the guide rail 5, and slides in the positioning groove 6, one end of the block 402 is located in the cavity 4, and is slidably connected to the inside of the cavity 4 by the slide rail, and the other end is an arc structure and is connected to the magnetic block 403 by bolts, the spring 401 is located in the cavity 4, and both ends are connected to the inner wall of the cavity 4 and the block 402 by welding, multiple groups of the limiting mechanisms are respectively located in the corresponding areas of the guide rail 5 close to the tea processing equipment, the infrared sensor 601 is embedded and connected with the inner wall of the positioning groove 6, the locking groove 7 is located at the rear end of the infrared sensor 601, the electromagnet 701 is connected to the inner wall of the locking groove 7 by bolts, the infrared sensor 601 is electrically connected to the electromagnet 701, and the cavity 4 outside the connecting frame 2 corresponds to the locking groove 7 when the connecting frame 2 passes through the limiting mechanism, the electromagnet 701 is magnetically connected to the magnetic block 403, and can attract and drive the block 402 to extend out of the cavity 4 and embed into the locking groove 7. When in use, the monitoring probe 1 is first controlled by the PLC controller to move and inspect on the guide rail 5 through the connecting frame 2, and when the monitoring probe 1 passes through the limit mechanism in the guide rail 5, it is detected by the infrared sensor 601, and a signal is sent to control the electromagnet 701 to start through the PLC controller, and attract the magnetic block 403 to drive the card block 402 to extend out of the cavity 4 and embed into the lock slot 7 to lock the monitoring probe 1 and take fixed-point photos of the processing equipment. After the locking time is reached, the spring 401 drives the card block 402 to shrink and contact the monitoring probe 1 to allow it to continue to inspect.
[0027] The workflow of the utility model is as follows: when in use, the monitoring probe 1 is first controlled by the PLC controller to move and inspect on the guide rail 5 through the connecting frame 2, and when the monitoring probe 1 passes through the limit mechanism in the guide rail 5, it is detected by the infrared sensor 601, and a signal is sent to control the electromagnet 701 to start through the PLC controller, and the magnet 403 is attracted to drive the card block 402 to extend from the cavity 4 and embed into the lock slot 7 to lock the monitoring probe 1 and perform fixed-point shooting of the processing equipment. After the locking time is reached, the card block 402 is driven by the spring 401 to shrink and contact the monitoring probe 1 to allow it to continue to inspect. The utility model realizes fixed-point shooting when passing through the processing equipment, and ensures the monitoring imaging effect of the processing equipment while realizing the inspection of different processing equipment, thereby improving the accuracy of monitoring.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A remote monitoring device for tea processing equipment, comprising a monitoring probe (1) and a guide rail (5), wherein a monitoring component for inspecting a tea processing workshop is arranged outside the monitoring probe (1), and characterized in that: The monitoring component comprises a connecting frame (2) arranged outside the monitoring probe (1), a convex block (3) is arranged inside the connecting frame (2), a plurality of cavities (4) are arranged inside the convex block (3), a spring (401) and a clamping block (402) are arranged inside the plurality of cavities (4), a magnetic block (403) is arranged at one end of the clamping block (402), a positioning groove (6) is arranged inside the guide rail (5), a plurality of groups of limiting mechanisms are arranged inside the positioning groove (6), the plurality of groups of limiting mechanisms each comprise an infrared sensor (601) and a locking groove (7) arranged on the inner wall of the positioning groove (6), and an electromagnet (701) is arranged inside the locking groove (7).
2. A remote monitoring device for tea processing equipment according to claim 1, characterized in that: The connecting frame (2) is connected to the outside of the monitoring probe (1) by bolts, the protrusion (3) is located inside the connecting frame (2) and is integrally formed with the inner wall of the connecting frame (2), and the guide rail (5) is installed on the top of the tea processing workshop by bolts and is distributed in a ring shape outside multiple processing equipment.
3. A remote monitoring device for tea processing equipment according to claim 1, characterized in that: The connecting frame (2) is sleeved on the outside of the guide rail (5) and is slidably connected to the guide rail (5) via an electromagnetic slide rail. The other end of the protrusion (3) is embedded in a positioning groove (6) outside the guide rail (5) and slides in the positioning groove (6).
4. A remote monitoring device for tea processing equipment according to claim 1, characterized in that: One end of the clamping block (402) is located in the cavity (4) and is slidably connected to the inside of the cavity (4) via a slide rail, and the other end is an arc-shaped structure and is connected to the magnetic block (403) via a bolt. The spring (401) is located in the cavity (4), and both ends are connected to the inner wall of the cavity (4) and the clamping block (402) via welding.
5. The remote monitoring device for tea processing equipment according to claim 1, characterized in that: The plurality of groups of limit mechanisms are respectively located in corresponding areas of the guide rail (5) close to the tea processing equipment, the infrared sensor (601) is embedded and connected with the inner wall of the positioning groove (6), the locking groove (7) is located at the rear end of the infrared sensor (601), the electromagnet (701) is connected with the inner wall of the locking groove (7) by bolts, and the infrared sensor (601) is electrically connected with the electromagnet (701).
6. A remote monitoring device for tea processing equipment according to claim 1, characterized in that: When the connecting frame (2) passes through the limiting mechanism, the cavity (4) outside the connecting frame (2) corresponds to the locking groove (7), and the electromagnet (701) is magnetically connected to the magnetic block (403), which can attract and drive the clamping block (402) to extend out of the cavity (4) and embed into the locking groove (7).