A static electricity automatic monitoring and elimination device for the process of selecting zirconium and titanium ore

By designing electrostatic automatic monitoring and elimination equipment, the safety hazards caused by static accumulation in selected zirconium titanium ore processes are solved, and automated monitoring and elimination of static electricity are realized, and production safety and efficiency are improved.

CN222750618UActive Publication Date: 2025-04-11QINGLING (HEBEI) NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421276548.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-04-11
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

In the production process of selected zirconium titanium ore processes, due to the accumulation of static electricity, it may lead to fires or explosion accidents, and the existing technology is difficult to effectively monitor and eliminate static electricity.

Method used

An electrostatic self-control monitoring and elimination device is designed, including an electrostatic chamber and an electrostatic detection and elimination mechanism. The electrostatic detection and elimination mechanism consists of an electrostatic elimination component, an electrostatic induction collection component and an electrostatic monitoring component to eliminate static electricity through real-time monitoring and automation to ensure the safety of the production environment.

Benefits of technology

Effectively neutralize static electricity, prevent fire or explosion accidents, improve the safety and efficiency of the production line, reduce the need for manual intervention, and reduce operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic static monitoring and elimination device for a zircon-titanium ore selection process, which relates to the technical field of metal processing, and comprises an static electricity bin and a static electricity detection and elimination mechanism. The static electricity detection and elimination mechanism is installed on the inner side of the static electricity bin. Through the setting of the static electricity detection and elimination mechanism, when it is needed, the static electricity eliminator will neutralize the introduced electrons by generating ion wind. The device adopts advanced corona discharge technology, which can effectively neutralize static electricity and ensure the safety of the working environment and production efficiency. Its design includes a variety of intelligent functions, such as feedback sensors and automatic balancing systems. The feedback sensors can monitor the charged state of the workpiece in real time, and adjust the amount of ions generated according to actual needs to ensure that the static electricity is effectively and completely neutralized. In addition, the device can automatically switch to energy-saving mode after completing the static electricity removal task, which significantly reduces energy consumption and operating costs and protects the safety of the production environment.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal processing, in particular to an electrostatic automatic control monitoring and elimination device used in the process of selecting zirconium-titanium ore. Background Art

[0002] In the processing of coastal zircon-titanium ore, especially in physical processing links such as crushing and grinding, static electricity is easily generated due to the friction between materials. The accumulation of static electricity may not only interfere with the normal production process, but also cause fire or explosion accidents, posing a threat to personnel safety and production facilities. Therefore, effective monitoring and timely elimination of these static electricity have become important measures to ensure the safe operation of the production line. The static electricity automatic monitoring and elimination equipment monitors the static electricity level on the production line in real time. Once abnormally high static electricity accumulation is detected, it automatically starts the elimination mechanism to quickly neutralize the static electricity, thereby preventing possible safety risks. The automation characteristics of this equipment significantly improve processing efficiency, reduce the need for manual intervention, and also reduce the risks that may be caused by improper human operation.

[0003] After searching, the patent number "CN216769076U" mentioned in the text that "the utility model discloses a static elimination device for a material extraction pipe in the field of static elimination technology, including a pipe body 1 and a pipe body 2, one end face of the pipe body 1 is fixedly connected to a flange 1, one end face of the pipe body 2 is fixedly connected to a flange 2, and a connecting mechanism is arranged between flange 1 and flange 2; the connecting mechanism includes a connecting plate 1, a connecting plate 2, a spring, a wire, a baffle and a contact plate, the connecting plate 1 is located inside the flange 2, the connecting plate 2 is located inside the flange 1, the spring is located between the baffle and the connecting plate 2, and the wire is arranged on the baffle connecting plate The contact plate is fixedly connected to one side of the baffle plate when in use, the contact plate corresponds to and contacts the connecting plate one, the end face of the connecting plate one protrudes from one end face of the flange two, and the static electricity inside the pipe body one and the pipe body two can be eliminated, and the contact property is good, and the installation and operation efficiency of the device can be ensured, and the stability can also be ensured at the same time. However, in the production process of the selected zircon-titanium ore process, static electricity will be generated during the processing of the selected zircon-titanium ore. If the static electricity is not conducted and eliminated in time, the static electricity will be dangerous to the ore production, and it is easy to cause hard gas explosion or fire.

[0004] Therefore, we provide an electrostatic automatic monitoring and elimination equipment for the zircon-titanium ore selection process to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide an electrostatic automatic monitoring and elimination device for the process of selecting zirconium-titanium ore, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electrostatic automatic monitoring and elimination device for the process of selecting zircon-titanium ore, comprising an electrostatic bin and an electrostatic detection and elimination mechanism, wherein the electrostatic detection and elimination mechanism is installed inside the electrostatic bin;

[0007] The static electricity detection and elimination mechanism includes a static electricity elimination component, a static electricity induction collection component and a static electricity monitoring component. The static electricity elimination component is arranged on the inner side of the static electricity bin, the static electricity induction collection component is arranged on the lower side of the static electricity bin, and the static electricity monitoring component is arranged on the upper end of the static electricity bin.

[0008] Preferably, the static elimination component includes a static eliminator, a static excess conductor and a metal conductive tube. The static eliminator is installed on the inner side of the static warehouse, static excess conductors are provided on the left and right sides of the static eliminator, and metal conductive tubes are provided on the outer sides of the static excess conductor. The static eliminator model is the static eliminator IZS31 series.

[0009] Preferably, there is a one-to-one correspondence between the metal conductive tube and the static excess conductor, and the metal conductive tube is made of brass.

[0010] Preferably, the electrostatic induction collection component includes an electrostatic sensor, a protective rubber sleeve, an electrostatic collection metal rod and a central sub-control unit. The electrostatic sensor is arranged on the lower side of the electrostatic warehouse, the lower side of the electrostatic sensor is arranged with a protective rubber sleeve, the inner side of the protective rubber sleeve is arranged with an electrostatic collection metal rod, and the central sub-control unit is arranged on the front side of the electrostatic sensor.

[0011] Preferably, there is a one-to-one correspondence between the static electricity collection metal rod and the protective rubber sleeve, the static electricity collection metal rod is made of brass braided rope, and the protective rubber sleeve is made of rubber.

[0012] Preferably, the electrostatic monitoring component includes a detection chamber, a signal transmitter, a temperature sensor and a wave machine. The detection chamber is arranged on the upper side of the electrostatic chamber, the signal transmitter is arranged on the upper side of the detection chamber, the temperature sensor is arranged on the front side of the detection chamber, and the wave machine is arranged on the left and right sides of the detection chamber.

[0013] Preferably, a mounting assembly is installed on the rear side of the electrostatic warehouse, and the mounting assembly includes a rubber insulating pad and a screw connector. The rear side of the electrostatic warehouse is adhesively connected to the rubber insulating pad, and the outer side of the rubber insulating pad is provided with a screw connector.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. Through the setting of the static detection and elimination mechanism, when it is needed, the static eliminator will neutralize the introduced electrons by generating ion wind. The equipment adopts advanced corona discharge technology, which can effectively neutralize static electricity and ensure the safety of the working environment and production efficiency. Its design includes a variety of intelligent functions, such as feedback sensors and automatic balancing systems. The feedback sensor can monitor the charged state of the workpiece in real time and adjust the amount of ions generated according to actual needs to ensure that the static electricity is effectively and completely neutralized. In addition, the equipment can automatically switch to energy-saving mode after completing the static electricity removal task, significantly reducing energy consumption and operating costs. The static electricity excess conductor will conduct the static electricity that cannot reach the working level of the static eliminator to the ground through the metal conductive tube, thereby conducting electricity through grading, which can reduce power consumption and ensure that the overall operation will not be affected.

[0016] 2. Through the setting of the static electricity detection and elimination mechanism, when it is needed, the central sub-control unit will detect in real time whether the static electricity sensor receives static electricity electrons. If it receives electrons, it will start the subsequent equipment to start working. As the first link of the work in the whole equipment, it can effectively distinguish which equipment needs to start working. The static electricity collection metal rod will be directly connected to the surface of the ore to absorb the static electricity generated by the ore, and the protective rubber sleeve can reduce the natural dissipation of static electricity in the static electricity collection metal rod, thereby ensuring that the static electricity electrons in the air are maintained at a relatively safe level to avoid causing disasters such as fire. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the overall side view structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the front structure of the electrostatic bin of the utility model;

[0020] Figure 4 It is a schematic diagram of the back structure of the electrostatic chamber of the utility model.

[0021] Numbers in the figure: 1. Electrostatic bin; 2. Electrostatic detection and elimination mechanism; 21. Electrostatic elimination component; 211. Electrostatic eliminator; 212. Electrostatic excess conductor; 213. Metal conductive tube; 22. Electrostatic induction collection component; 221. Electrostatic sensor; 222. Protective rubber sleeve; 223. Electrostatic collection metal rod; 224. Central sub-control unit; 23. Electrostatic monitoring component; 231. Detection bin body; 232. Signal transmitter; 233. Temperature sensor; 234. Wave machine; 3. Installation component; 31. Rubber insulating pad; 32. Screw connector. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1

[0024] See also Figure 1-4 As shown, the utility model provides a technical solution: an electrostatic automatic monitoring and elimination device for the process of selecting zircon-titanium ore, comprising an electrostatic bin 1 and an electrostatic detection and elimination mechanism 2, wherein the electrostatic detection and elimination mechanism 2 is installed inside the electrostatic bin 1;

[0025] The static electricity detection and elimination mechanism 2 includes a static electricity elimination component 21, a static electricity induction collection component 22 and a static electricity monitoring component 23. The static electricity elimination component 21 is arranged on the inner side of the static electricity bin 1, the static electricity induction collection component 22 is arranged on the lower side of the static electricity bin 1, and the static electricity monitoring component 23 is arranged on the upper end of the static electricity bin 1.

[0026] Preferably, the static elimination component 21 includes a static eliminator 211, a static excess conductor 212 and a metal conductive tube 213. The static eliminator 211 is installed on the inner side of the static warehouse 1, and static excess conductors 212 are provided on the left and right sides of the static eliminator 211, and metal conductive tubes 213 are provided on the outer sides of the static excess conductor 212. The model of the static eliminator 211 is the static eliminator IZS31 series. When needed, the static eliminator 211 will neutralize the introduced electrons by generating ion wind. The device adopts advanced corona discharge technology, which can effectively neutralize static electricity and ensure the safety of the working environment and production efficiency. Its design includes a variety of intelligent functions, such as feedback sensors and automatic balancing systems. The feedback sensors can monitor the charged state of the workpiece in real time and adjust the amount of ions generated according to actual needs to ensure that the static electricity is effectively and completely neutralized. In addition, the device can automatically switch to energy-saving mode after completing the static electricity removal task, significantly reducing energy consumption and operating costs.

[0027] Preferably, there is a one-to-one correspondence between the metal conductive tube 213 and the static excess conductor 212. The metal conductive tube 213 is made of brass. When it is needed, the static excess conductor 212 will conduct the static electricity that cannot reach the working level of the static eliminator 211 to the ground through the metal conductive tube 213, thereby conducting electricity through grading, which can reduce power consumption and ensure that the overall operation will not be affected.

[0028] Preferably, the electrostatic induction collection component 22 includes an electrostatic sensor 221, a protective rubber sleeve 222, an electrostatic collection metal rod 223 and a central sub-control unit 224. The electrostatic sensor 221 is arranged on the lower side of the electrostatic bin 1, and the lower side of the electrostatic sensor 221 is provided with a protective rubber sleeve 222, and the inner side of the protective rubber sleeve 222 is provided with an electrostatic collection metal rod 223. The front side of the electrostatic sensor 221 is provided with a central sub-control unit 224. When it is needed, the central sub-control unit 224 will detect in real time whether the electrostatic sensor 221 receives electrostatic electrons. If it receives electrons, it will start the subsequent equipment to start working. As the first link of the work in the overall equipment, it can effectively distinguish which equipment needs to start working.

[0029] Preferably, there is a one-to-one correspondence between the static electricity collection metal rod 223 and the protective rubber sleeve 222. The static electricity collection metal rod 223 is made of brass braided rope, and the protective rubber sleeve 222 is made of rubber. When needed, the static electricity collection metal rod 223 will be directly connected to the surface of the ore to absorb the static electricity generated by the ore, and the protective rubber sleeve 222 can reduce the natural dissipation of static electricity in the static electricity collection metal rod 223, thereby ensuring that the static electricity electrons in the air are maintained at a relatively safe level to avoid causing disasters such as fire.

[0030] Preferably, the electrostatic monitoring component 23 includes a detection chamber 231, a signal transmitter 232, a temperature sensor 233 and a temperature sensor 234. The detection chamber 231 is arranged on the upper side of the electrostatic chamber 1, the signal transmitter 232 is arranged on the upper side of the detection chamber 231, the temperature sensor 233 is arranged on the front side of the detection chamber 231, and the temperature sensor 234 is arranged on the left and right sides of the detection chamber 231. When the electrostatic reaction reaches a certain level, it will be notified to the staff through the signal transmitter 232, and the temperature sensor 234 will sound an alarm, and the temperature sensor 233 will detect the current ambient temperature in real time. If an abnormality occurs, it will be notified through the signal transmitter 232.

[0031] Embodiment 2

[0032] See also Figure 1 , Figure 2 and Figure 4 As shown, compared with Example 1, as another implementation mode of the utility model, a mounting assembly 3 is installed on the rear side of the electrostatic bin 1, and the mounting assembly 3 includes a rubber insulating pad 31 and a screw connector 32. The rear side of the electrostatic bin 1 is bonded with the rubber insulating pad 31, and the outer side of the rubber insulating pad 31 is provided with a screw connector 32. When it is needed, the rubber insulating pad 31 can ensure that the overall device will not be connected to external components, thereby avoiding the problem of mutual influence due to leakage of external equipment or the electrostatic bin 1.

[0033] Working principle: Move an electrostatic automatic monitoring and elimination device for the process of selecting zircon-titanium ore to the working position. When in use, the first step is to fix the electrostatic bin 1 to the wall or column through the screw connector 32 outside the rubber insulating pad 31. The second step is to put the electrostatic collection metal rod 223 and the protective rubber sleeve 222 on the surface of the mineral. When the electrostatic collection metal rod 223 absorbs electricity, it will be transmitted to the electrostatic sensor 221. At this time, the central sub-control unit 224 will analyze the size of the static electricity. If the static electricity is small, it will be discharged through the static electricity excess outside the static eliminator 211. The conductor 212 is introduced into the ground through the metal conductive tube 213. In the third step, if a large amount of static electricity occurs, the internal static electricity will be eliminated through the static eliminator 211. If the static electricity exceeds the standard, the metal conductive tube 213 will be activated again to conduct the static electricity. At the same time, the signal transmitter 232 in the detection chamber 231 will send out a signal alarm, the sounder 234 will sound an alarm, and the temperature sensor 233 will sense the ambient temperature changes to detect whether a fire occurs in the surrounding area. In this way, the use process of a static electricity automatic control monitoring and elimination device for the process of selecting zircon-titanium ore is completed.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electrostatic automatic monitoring and elimination device for a zircon-titanium ore beneficiation process, comprising an electrostatic chamber (1) and an electrostatic detection and elimination mechanism (2), characterized in that: A static electricity detection and elimination mechanism (2) is installed inside the static electricity bin (1); The static electricity detection and elimination mechanism (2) comprises a static electricity elimination component (21), a static electricity induction collection component (22) and a static electricity monitoring component (23); the static electricity elimination component (21) is arranged on the inner side of the static electricity bin (1), the static electricity induction collection component (22) is arranged on the lower side of the static electricity bin (1), and the static electricity monitoring component (23) is arranged on the upper end of the static electricity bin (1).

2. The electrostatic automatic monitoring and elimination equipment for the process of selecting zirconium-titanium ore according to claim 1 is characterized in that: The static elimination component (21) comprises a static eliminator (211), an excessive static electricity conductor (212) and a metal conductive tube (213); the static eliminator (211) is installed on the inner side of the static warehouse (1); the excessive static electricity conductor (212) is arranged on both the left and right sides of the static eliminator (211); the metal conductive tube (213) is arranged on the outer side of the excessive static electricity conductor (212); the static eliminator (211) is of the IZS31 series.

3. The electrostatic automatic monitoring and elimination equipment for the process of selecting zirconium-titanium ore according to claim 2 is characterized in that: The metal conductive tube (213) corresponds to the static excess conductor (212) in a one-to-one manner, and the metal conductive tube (213) is made of brass.

4. The electrostatic automatic monitoring and elimination equipment for the process of selecting zirconium-titanium ore according to claim 1 is characterized in that: The electrostatic induction collection component (22) comprises an electrostatic sensor (221), a protective rubber sleeve (222), an electrostatic collection metal rod (223) and a central sub-control unit (224); the electrostatic sensor (221) is arranged on the lower side of the electrostatic bin (1); the protective rubber sleeve (222) is arranged on the lower side of the electrostatic sensor (221); the electrostatic collection metal rod (223) is arranged on the inner side of the protective rubber sleeve (222); and the central sub-control unit (224) is arranged on the front side of the electrostatic sensor (221).

5. The electrostatic automatic monitoring and elimination equipment for the process of selecting zirconium-titanium ore according to claim 4 is characterized in that: There is a one-to-one correspondence between the static electricity collecting metal rod (223) and the protective rubber sleeve (222); the static electricity collecting metal rod (223) is made of brass braided rope, and the protective rubber sleeve (222) is made of rubber.

6. The electrostatic automatic monitoring and elimination equipment for the process of selecting zirconium-titanium ore according to claim 1 is characterized in that: The electrostatic monitoring component (23) comprises a detection chamber (231), a signal transmitter (232), a temperature sensor (233) and a wave generator (234); the detection chamber (231) is arranged on the upper side of the electrostatic chamber (1); the signal transmitter (232) is arranged on the upper side of the detection chamber (231); the temperature sensor (233) is arranged on the front side of the detection chamber (231); and the wave generator (234) is arranged on the left and right sides of the detection chamber (231).

7. The electrostatic automatic monitoring and elimination equipment for the process of selecting zircon-titanium ore according to claim 1 is characterized in that: The rear side of the electrostatic bin (1) is installed with a mounting assembly (3), the mounting assembly (3) comprising a rubber insulating pad (31) and a screw connector (32), the rear side of the electrostatic bin (1) is adhesively connected with the rubber insulating pad (31), and the outer side of the rubber insulating pad (31) is provided with a screw connector (32).

Citation Information

Patent Citations

  • Static elimination equipment for material pumping pipe

    CN216769076U