Oil residue scraping device for oil and residue separation tank
By designing an oil scraping device for oil slag separating tanks, using a rotary slag scraping mechanism and inclined chute design, the problems of low efficiency of oil slag cleaning and difficulty in automatic discharge in the prior art are solved, mechanical slag cleaning and automatic discharge are realized, and oil slag cleaning efficiency and effluent water quality are improved.
Patent Information
- Application Number
- CN202421865116.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-03
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-08-03
AI Technical Summary
The existing oil slag cleaning method in oil slag separator tanks mainly relies on manual operation, which is inefficient and inconvenient for automatic discharge, affecting the oil-water separation effect.
An oil scraping device including an oil filter slag groove and a rotary slag scraping mechanism is designed. The oil filter slag groove is composed of a bottom plate, a side plate and an inclined plate. The bottom plate has an inclined slope. The rotating slag scraping mechanism is composed of a rotating component, a disc and an oil scraping residue plate. The oil scraping residue is scraped into the inclined groove by rotating the oil scraping residue plate to achieve automatic external discharge.
The mechanical slag cleaning of the oil and slag separator tank is realized, which improves the efficiency of oil slag cleaning, avoids the inefficiency of manual salvage, and reduces the solidification of oil slag through the inclined slope design, ensuring the quality of the effluent water.
Smart Images

Figure CN222752617U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil residue separation, in particular to an oil residue scraping device used in an oil and residue separation tank. Background Art
[0002] The main components of catering wastewater are leftover food and water, with starch, dietary fiber, animal fat and other organic matter as the main components. It has the characteristics of high nutritional value, high water content and high oil content. Therefore, in order to avoid the surrounding environment from being polluted by catering wastewater, it is necessary to build a wastewater treatment system. In this system, the oil and slag separator is the key equipment to remove oil residue and realize oil-water separation.
[0003] The working principle of the oil and slag separation tank is as follows: wastewater enters the tank from the water inlet and flows through the tank at a low horizontal flow rate. During the flow, the oil slag with a density less than that of water floats to the surface, and the water is discharged from the outlet on the other side, thereby removing the oil slag from the wastewater. The solid residues and oil slag that float to the surface need to be cleaned manually, which is inconvenient to operate and easily affects the efficiency of oil slag cleaning and the quality of the effluent water.
[0004] At present, the filter tank of the device for cleaning the oil residue is placed horizontally, and automatic external discharge cannot be realized. The method of cleaning the oil residue is mainly manual cleaning, using salvage tools to manually clean the oil residue, which is inefficient. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide an oil residue scraping device for an oil and residue separation tank. Mechanical residue cleaning can be achieved through the setting of a rotary scraping mechanism. At the same time, the inclination of the oil residue filtering tank can be utilized to achieve the purpose of automatic discharge of oil residue without manual cleaning.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an oil-slag scraping device for an oil-separating and slag-trapping tank, comprising an oil-slag filtering trough and a scraping mechanism, wherein the oil-slag filtering trough is arranged on a wall panel on one side of a water inlet of the oil-separating and slag-trapping tank, and is located above the water inlet of the oil-separating and slag-trapping tank, and the scraping mechanism is arranged above the oil-separating and slag-trapping tank.
[0007] Furthermore, the oil residue filter trough is composed of a bottom plate, a side plate, and an inclined plate. The bottom plate is perpendicular to the wall plate, the side plate is perpendicular to the bottom plate, and is fixedly connected to the right side of the bottom plate. An oil residue filter trough notch is provided at the top end of the side plate, and the inclined plate is located at the top end of the side plate and is fixedly connected to the top end of the side plate.
[0008] Furthermore, the side plate is made of steel plate, is in a right-angled trapezoid, and is connected to the right side of the bottom plate by welding.
[0009] Furthermore, the inclined plate is made of a steel plate, is rectangular, and is connected to the top edge of the side plate by welding;
[0010] Furthermore, the bottom plate is made of steel plate and is rectangular.
[0011] Furthermore, the bottom plate has an inclined slope, and the inclined slope is ≥1:5, where the inclined slope is the ratio of the vertical height of the slope to the horizontal width. Compared with the horizontally arranged bottom plate of the trough, the bottom plate with an inclined slope is more conducive to the gravity discharge of the oil residue in the trough, and reduces the solidification and hardening of the oil residue in the trough.
[0012] Furthermore, the scraping mechanism is a rotary scraping mechanism, which is composed of a rotating part, a disc and an oil-slag scraping plate. The rotating part includes a shaft, a shaft seat and a reducer. Discs are installed at both ends of the shaft. The shaft seat is fixed on the top of the wall of the oil-separating and slag-separating tank. Rolling bearings are mounted on both ends of the shaft and placed on the shaft seat. The center line of the shaft is the intersection of a plane passing through the center line of the inclined plate and perpendicular to the inclined plate and a horizontal plane determined by the shaft installation height. The shaft is connected to the reducer.
[0013] Furthermore, the shaft and the reducer are directly sleeved together via sleeves respectively machined on the output shaft of the reducer and the shaft.
[0014] Furthermore, a plurality of angle steel components and bolt holes are evenly arranged on the 3 / 4 radius circumference of the disc, one side of the angle steel component is fixedly mounted on the bolt hole by bolts, and the other side of the angle steel component is connected to the oil residue scraper plate.
[0015] Furthermore, the oil-slag scraper plate is composed of an upper plate and a lower plate, one end of the upper plate is fixed to the angle steel component by bolts, and the other end is fixedly connected to the lower plate by bolts.
[0016] Furthermore, the upper plate and the lower plate are fixedly connected by bolt connection or bonding.
[0017] The upper plate of the oil scraper plate is fixed to the other side of the angle steel component by bolts, thereby connecting the oil scraper plate to the disc. When the rotary scraper mechanism is in operation, the transmission component drives the disc to rotate, and the rotation of the disc drives the oil scraper plate to rotate, thereby realizing the oil scraper operation of the oil scraper plate.
[0018] The upper plate is a steel plate, and its length is determined according to the distance between the center line of the shaft and the center line of the inclined plate, the diameter of the disc, and the length of the lower plate. It should be ensured that when the rotary scraper mechanism is in operation, the end of the lower plate can touch the inclined plate.
[0019] Furthermore, the upper plate is a steel plate or a plastic plate, and the lower plate is a thick rubber plate. The rubber material has a certain softness. When the oil residue scraper plate runs onto the inclined plate, it can ensure that the lower plate can move closely against the surface of the inclined plate, effectively preventing the oil residue from falling back into the water surface.
[0020] Furthermore, the end of the lower plate is a wedge-shaped structure, which helps to reduce the contact area between the end of the lower plate and the inclined plate, thereby reducing the scraping resistance.
[0021] Furthermore, the inclined plate and the side plate form an angle of 45° to 90°. Through the above structural design, when the scraping plate of the rotary scraping mechanism rotates to the inclined plate position, the oil residue can be slowly scraped into the oil residue filter tank along the surface of the inclined plate, effectively preventing the oil residue at the notch position of the oil residue filter tank from falling and affecting the scraping effect of the rotary scraping mechanism.
[0022] Furthermore, it also includes a slag retaining plate, which is arranged parallel to the wall panel on one side of the oil-sediment separator and slag separator water outlet. The top of the slag retaining plate is flush with the top of the wall panel on one side of the oil-sediment separator and slag separator water outlet, and the bottom is lower than the water outlet. It is used to prevent floating oil residue on the water surface from flowing out of the oil-sediment separator and slag separator water, thereby ensuring the removal effect of the oil-sediment separator and slag separator.
[0023] The principle of the utility model is as follows: the residual oil residue in the wastewater in the oil-separating and residue-separating tank floats up, the rotary scraping mechanism operates, the scraping plate hits the inclined plate, and the lower plate moves closely against the surface of the inclined plate, so that the scraping plate scrapes the residual oil residue into the oil-separating and residue filtering tank, and utilizes gravity and a bottom plate with an inclined slope to discharge the residual oil residue by gravity.
[0024] Compared with the prior art, the oil residue scraping device of the utility model has the following beneficial effects:
[0025] 1. This device can realize the mechanical slag removal of the oil and slag separation tank, is easy to operate, and improves the efficiency of oil and slag cleaning.
[0026] 2. The bottom plate of the oil residue filter tank is designed with an inclined slope, which is more conducive to the gravity discharge of the oil residue in the tank compared to the horizontally arranged tank bottom plate, reducing the solidification of the oil residue in the tank; the oil residue is scraped off by the rotary scraping mechanism without manual salvage; the oil residue scraping plate set on the rotary scraping mechanism can effectively ensure the oil residue scraping frequency and effect of the oil residue scraping device.
[0027] 3. The scraper plate is composed of two plates, the lower plate is made of thick rubber plate, which can ensure that the lower plate can move closely against the surface of the inclined plate, so as to facilitate the scraping of residual oil residue to the oil residue filter tank, and effectively prevent the oil residue from falling back to the water surface. The end of the lower plate is processed into a wedge-shaped structure, which helps to reduce the contact area between the end of the lower plate and the inclined plate, and reduce the scraping resistance.
[0028] 4. The device has a simple structure, easy operation, and safe and reliable technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the structure of the utility model;
[0030] Figure 2 This is a schematic diagram of the structure of the oil residue filter tank of the utility model;
[0031] Figure 3 This is a schematic diagram of the rotary scraping mechanism of the utility model;
[0032] Figure 4 It is a schematic diagram of a partial three-dimensional structure of the utility model;
[0033] In the figure: in the figure, 1-bottom plate, 2-side plate, 21-oil residue filter groove notch, 3-inclined plate, 4-axis, 5-disc, 6-oil residue scraper plate, 7-upper plate, 8-bolts, 9-lower plate, 10-angle steel component, 11-slag retaining plate. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] For example, see Figures 1 to 4 The utility model provides a technical solution: an oil-slag scraping device for an oil-separating and slag-trapping tank, comprising an oil-slag filtering groove and a scraping mechanism, the oil-slag filtering groove is arranged on a wall plate at one side of a water inlet of the oil-separating and slag-trapping tank, and is located above the water inlet of the oil-separating and slag-trapping tank, and the scraping mechanism is arranged above the oil-separating and slag-trapping tank.
[0036] Furthermore, the oil residue filter trough is composed of a bottom plate 1, a side plate 2, and an inclined plate 3. The bottom plate 1 is perpendicular to the wall plate, the side plate 2 is perpendicular to the bottom plate 1, and is connected to the right side of the bottom plate 1 by welding. An oil residue filter trough notch 21 is provided on the top end of the side plate 2. The inclined plate 3 is located at the top end of the side plate 2 and is connected to the top edge of the side plate 2 by welding.
[0037] Furthermore, the bottom plate 1 , the side plate 2 , and the inclined plate 3 are all made of steel plates, wherein the bottom plate 1 and the inclined plate 3 are rectangular, and the side plate 2 is a right-angled trapezoid.
[0038] Furthermore, the bottom plate 1 has an inclined slope, the inclined slope is ≥ 1:5, wherein the inclined slope is the ratio of the vertical height of the slope to the horizontal width. Compared with the horizontally arranged trough bottom plate, the bottom plate 1 with an inclined slope is more conducive to the gravity discharge of the oil residue in the trough, and reduces the solidification and hardening of the oil residue in the trough.
[0039] Furthermore, the scraping mechanism is a rotary scraping mechanism, which is composed of a rotating part, a disc 5 and an oil-slag scraping plate 6. The rotating part includes a shaft 4, a shaft seat, and a reducer. Discs 5 are installed at both ends of the shaft 4. The shaft seat is fixed on the top of the wall of the oil and slag separation tank. Rolling bearings are mounted on both ends of the shaft 4 on the shaft seat. The center line of the shaft 4 is the intersection of a plane passing through the center line of the inclined plate 3 and perpendicular to the inclined plate 3 and a horizontal plane determined by the shaft installation height. The shaft 4 is connected to the reducer.
[0040] Furthermore, the shaft 4 and the reducer are directly connected together by sleeves processed on the reducer output shaft and the shaft 4 respectively.
[0041] Furthermore, a plurality of angle steel components 10 and bolt holes are evenly arranged on the 3 / 4 radius circumference of the disc 5 , one side of the angle steel component 10 is fixedly mounted on the bolt hole by bolts 8 , and the other side of the angle steel component is connected to the oil residue scraper plate 6 .
[0042] Furthermore, the oil-slag scraper plate 6 is composed of an upper plate 7 and a lower plate 9 , one end of the upper plate 7 is fixed to the angle steel component 10 by bolts 8 , and the other end is fixedly connected to the lower plate 9 by bolts 8 .
[0043] The upper plate 7 of the oil scraper plate 6 is fixed to the other side of the angle steel component 10 by bolts 8, thereby connecting the oil scraper plate 6 to the disc 5. When the rotary scraper mechanism is running, the rotating component drives the disc 5 to rotate, and the rotation of the disc 5 drives the oil scraper plate 6 to rotate, thereby realizing the oil scraper operation of the oil scraper plate 6.
[0044] Furthermore, the upper plate 7 is a steel plate, and its length is determined according to the distance between the center line of the shaft 4 and the center line of the inclined plate 3, the diameter of the disc 5, and the length of the lower plate 9. It should be ensured that when the rotary scraper mechanism is running, the end of the lower plate 9 can touch the inclined plate 3.
[0045] Furthermore, the lower plate 9 is a thick rubber plate, and the rubber material has a certain degree of softness. When the scraping plate 6 runs onto the inclined plate 3, it can ensure that the lower plate 9 can move closely against the surface of the inclined plate 3, effectively preventing the oil residue from falling back to the water surface;
[0046] Furthermore, the end of the lower plate 9 is a wedge-shaped structure, which helps to reduce the contact area between the end of the lower plate 9 and the inclined plate 3 and reduce the scraping resistance.
[0047] Furthermore, the inclined plate 3 and the side plate 2 form an angle of 45° to 90°. Through the above structural design, when the scraping plate 6 of the rotary scraping mechanism rotates to the inclined plate 3 position, the oil residue can be slowly scraped along the surface of the inclined plate 3 into the oil residue filter tank, effectively preventing the oil residue at the notch 21 of the oil residue filter tank from falling and affecting the scraping effect of the rotary scraping mechanism.
[0048] Furthermore, there are a total of four oil-residue scraping plates 6 on the rotary scraping mechanism, which can effectively ensure the oil-residue scraping frequency and effect of the oil-residue scraping device.
[0049] Example 2, see Figures 1 to 4 , the other structures are the same as those in the first embodiment, except that:
[0050] It also includes a slag retaining plate 11, which is arranged parallel to the wall panel on one side of the oil-separating and slag separating tank outlet. The top of the slag retaining plate 11 is flush with the top of the wall panel on one side of the oil-separating and slag separating tank outlet, and the bottom is lower than the oil-separating and slag separating tank outlet. It is used to prevent floating oil residue on the water surface from flowing out of the oil-separating and slag separating tank with the water, thereby ensuring the removal effect of the oil-separating and slag separating tank.
[0051] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An oil-slag scraping device for an oil-slag separation tank, comprising an oil-slag filtering tank and a scraping mechanism, characterized in that: The oil filter slag tank is arranged on a wall plate at one side of the water inlet of the oil and slag separator tank, and is located above the water inlet of the oil and slag separator tank. The scraping mechanism is arranged above the oil and slag separator tank. The oil residue filter tank is composed of a bottom plate (1), a side plate (2), and an inclined plate (3); the bottom plate (1) is perpendicular to the wall plate; the side plate (2) is perpendicular to the bottom plate (1) and is fixedly connected to the right side of the bottom plate (1); an oil residue filter tank notch (21) is provided at the top end of the side plate (2); the inclined plate (3) is located at the top end of the side plate (2) and is fixedly connected to the top end of the side plate (2); The scraping mechanism is a rotary scraping mechanism, which is composed of a rotating component, a disc (5) and an oil-slag scraping plate (6). The rotating component includes a shaft (4), a shaft seat and a reducer. The two ends of the shaft (4) are equipped with discs (5). The shaft seat is fixed on the top of the wall of the oil-slag separation tank. The two ends of the shaft (4) are covered with rolling bearings and placed on the shaft seat. The center line of the shaft (4) is the intersection of a plane passing through the center line of the inclined plate (3) and perpendicular to the inclined plate (3) and a horizontal plane determined by the installation height of the shaft (4). The shaft (4) is connected to the reducer. A plurality of angle steel components (10) and bolt holes are evenly arranged on a 3 / 4 radius circumference of the disc (5); one side of the angle steel component (10) is fixedly mounted on the bolt hole by means of bolts (8), and the other side of the angle steel component (10) is connected to the oil residue scraper plate (6); The oil residue scraping plate (6) is composed of an upper plate (7) and a lower plate (9); one end of the upper plate (7) is fixedly connected to the angle steel component (10), and the other end is fixedly connected to the lower plate (9).
2. The oil-slag scraping device for an oil-slag separation tank according to claim 1, characterized in that: The inclined plate (3) and the side plate (2) form an angle of 45° to 90°.
3. The oil-slag scraping device for an oil-slag separation tank according to claim 1, characterized in that: The bottom plate (1) has an inclined slope, and the inclined slope is ≥1:
5.
4. The oil-slag scraping device for an oil-slag separation tank according to claim 1, characterized in that: The upper plate (7) is a steel plate or a plastic plate, the lower plate (9) is a rubber plate, and the end of the lower plate (9) is a wedge-shaped structure.
5. The oil-slag scraping device for an oil-slag separation tank according to claim 1, characterized in that: It also includes a slag retaining plate (11) which is arranged parallel to the wall plate on one side of the oil and slag separation tank outlet. The top of the slag retaining plate (11) is flush with the top of the wall plate on one side of the oil and slag separation tank outlet, and the bottom is lower than the oil and slag separation tank outlet.
6. The oil-slag scraping device for an oil-slag separation tank according to claim 1, characterized in that: The bottom plate (1), the side plate (2), and the inclined plate (3) are all steel plates; the bottom plate (1) and the inclined plate (3) are rectangular, and the side plate (2) is a right-angled trapezoid.
7. The oil-slag scraping device for an oil-slag separation tank according to claim 1, characterized in that: There are four oil residue scraping plates (6).