Copper smelting complex flue gas washing and purifying device
By introducing a cyclone dust collector and a water spray cleaning mechanism into the copper smelting flue gas washing and purification device, the congestion problem caused by condensation in the flue gas pipeline is solved, efficient dust absorption and flue gas pipeline cleaning are achieved, and the operation efficiency and impurity removal effect of the equipment are improved.
Patent Information
- Application Number
- CN202421367021.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-14
AI Technical Summary
When the existing copper smelting complex flue gas washing and purification device treats the waste gas generated during copper smelting, it is difficult to effectively remove impurities and dust in the flue gas, resulting in condensation of impurities in the flue gas pipeline, causing pipeline congestion and affecting the normal operation of the equipment.
A complex flue gas washing and purification device for copper smelting is designed, using a cyclone dust collector combined with a vacuum and water spray cleaning mechanism. Through the combination of the vacuum cleaner, vacuum pipe, secondary pipe, connecting pipe and vacuum plate, the dust in the flue gas pipeline is absorbed and cleaned; at the same time, through the setting of drain pipes, drain pipes, water spray eyes and booster pumps, impurities in the flue gas pipeline are washed with hydraulic power.
The device can effectively absorb and clean up dust and impurities in the flue gas pipeline, avoid pipeline congestion caused by impurities congestion, improve the flue gas impurity removal effect and the operating efficiency of the equipment, and reduce production costs.
Smart Images

Figure CN222752919U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metallurgical equipment, and in particular relates to a complex fume washing and purification device for copper smelting. Background Art
[0002] Copper smelting is an important metallurgical technology. In the electric power industry, copper is a good conductive material with good electrical conductivity. In the construction industry, copper has good corrosion resistance and structural strength. Combining the above properties, copper is widely used in various fields. When copper is produced and smelted, flue gas will be discharged. The long emission time will cause dirt inside the equipment. Therefore, a complex flue gas washing and purification device for copper smelting is proposed.
[0003] The existing referenceable Chinese utility model patent has a publication number of CN214552066U, which discloses a copper smelting complex flue gas washing and purification device. The arrangement of the copper smelting complex flue gas washing and purification device includes a primary power wave, a secondary power wave, a packing tower, a liquid collecting hopper and a sedimentation tank. The lower ends of the primary power wave, the secondary power wave and the packing tower are all connected with a longitudinal circulation pump, and a doser is installed at one side of the longitudinal circulation pump. The interiors of the primary power wave, the secondary power wave and the packing tower are all filled with washing liquid. The upper air outlet of the primary power wave and one side of the secondary power wave are connected with a flue gas pipe, and the upper air outlet of the secondary power wave and one side of the packing tower are connected with a flue gas pipe. The utility model significantly reduces flue gas impurities through three washings of the primary power wave, the secondary power wave and the packing tower with washing liquid, and circulates the washing liquid through the longitudinal circulation pump and the transverse circulation pump, which not only further optimizes the flue gas impurity removal effect, but also improves the use efficiency of the impurity removal agent and reduces the production cost.
[0004] During the use of the existing copper smelting complex flue gas washing and purification equipment, due to the complex internal composition of copper, waste gas will be formed during the smelting process of copper. The waste gas contains substances such as sulfur and fluorine. The sulfur, fluorine and other substances contain more impurities. As the emission time increases, the impurities in the equipment condense in the flue gas pipe, and the waste gas cannot be discharged normally, causing congestion in the smoke outlet pipe and preventing the equipment from producing normally. This needs to be improved. Therefore, those skilled in the art provide a copper smelting complex flue gas washing and purification device to solve the problems raised in the above background technology. Utility Model Content
[0005] The technical problem to be solved by the utility model is to solve the problems of impurity dust absorption and exhaust pipe cleaning of the existing copper smelting complex flue gas washing and purification device proposed in the above background technology.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] A copper smelting complex flue gas washing and purification device, comprising a cyclone dust collector, a copper smelting flue gas dust treatment mechanism is connected to the side of the cyclone dust collector, and a copper smelting flue gas cleaning mechanism is installed on the side of the copper smelting flue gas dust treatment mechanism, characterized in that the copper smelting flue gas dust treatment mechanism comprises: a dust suction main pipe connected to the side of the cyclone dust collector, a dust suction branch pipe is connected below the dust suction main pipe, and a secondary pipe is arranged below the dust suction branch pipe, and connecting pipes are arranged on both sides of the secondary pipe, a dust suction plate is installed at one end of the connecting pipe, and a dust suction valve is arranged above the dust suction main pipe;
[0008] The copper smelting fume cleaning mechanism includes: a drainage pipe installed on the side of the dust suction branch pipe, a booster pump is arranged inside the drainage pipe, and the front lower side of the drainage pipe is connected to the drainage branch pipe, and the bottom of the drainage branch pipe is connected to a water spray eye; a water inlet valve is arranged in the middle of the top of the drainage pipe.
[0009] The cyclone dust collector also includes: an exhaust port, which is arranged at the top of the cyclone dust collector, and a smoke port is arranged on the upper side of the cyclone dust collector; a support frame, which is arranged on the four sides below the cyclone dust collector, and an ash storage hopper is connected to the bottom of the cyclone dust collector, and a connecting screw is connected between the cyclone dust collector and the ash storage hopper.
[0010] The dust suction branch pipe runs through the drainage branch pipes, and the dust suction branch pipe is connected between the secondary pipes, and the dust suction branch pipe is switched on and off by the dust suction valve.
[0011] The water inlet valve is also arranged above the drainage branch pipe, and the water inlet valve can control the drainage branch pipe, and the connecting pipe is connected between the drainage branch pipe and the water spray eye, and four groups of drainage branch pipes are arranged.
[0012] The dust suction valve is also arranged above the secondary pipe, and the secondary pipe is connected to the dust suction plate through the connecting pipe, and the secondary pipe, the connecting pipe, the dust suction plate and the dust suction valve form a group of devices, and a plurality of circular holes are arranged on the surface of the dust suction plate.
[0013] The dust collecting branch pipe is connected to the cyclone dust collector through the dust collecting main pipe, and the cyclone dust collector is cylindrical in shape.
[0014] The ash storage hopper is connected to the cyclone dust collector via the connecting screw, and the support frame supports the bottom of the cyclone dust collector.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] The complex flue gas washing and purification device for copper smelting is provided with a dust collection main pipe above the cyclone dust collector, and a dust collection branch pipe is connected to the bottom of the dust collection main pipe, and a secondary pipe, a connecting pipe and a dust collection plate are provided below the dust collection branch pipe. When the cyclone dust collector is in use, the secondary pipe, the connecting pipe and the dust collection plate are placed inside the flue gas duct, and the dust collection main pipe and the dust collection branch pipe are controlled by a dust collection valve, so as to clean the dust in each flue gas duct by dust collection. This design can control multiple flue gas ducts with one cyclone dust collector, and the cyclone dust collector has a strong dust removal effect, which can absorb impurities during copper smelting to avoid condensation inside the flue gas duct and cause congestion in the duct.
[0017] This copper smelting complex flue gas washing and purification device has a drain pipe connected to one side of the dust suction branch pipe, and one side of the drain pipe is connected to a drain branch pipe and a water spray eye. When water enters the drain pipe through the water inlet valve, the water is discharged into the drain branch pipe by utilizing the setting of the water inlet valve. In addition, with the setting of the booster pump, the water inside the drain branch pipe is used to clean the flue gas pipe through the water spray eye, and the impurities remaining in the flue gas pipe are flushed, thereby enhancing the cleaning effect of the flue gas pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;
[0019] Figure 2 This is a schematic structural diagram of a dust collection main pipe according to an embodiment of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of a drainage pipe according to an embodiment of the utility model;
[0021] Figure 4 The figure is a schematic structural diagram of a cyclone dust collector according to an embodiment of the utility model.
[0022] Serial number and name of the attached drawings: 1. Cyclone dust collector; 11. Exhaust port; 12. Smoke outlet; 13. Support frame; 14. Connecting screw; 15. Ash storage hopper; 2. Dust suction main pipe; 21. Dust suction branch pipe; 22. Secondary pipe; 23. Connecting pipe; 24. Dust suction plate; 3. Dust suction valve; 4. Drain pipe; 41. Drainage branch pipe; 42. Booster pump; 43. Water spray eye; 5. Water inlet valve. DETAILED DESCRIPTION
[0023] The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention, but are not intended to limit the present invention.
[0024] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0025] Example 1
[0026] like Figure 1-4 As shown, a copper smelting complex flue gas washing and purification device described in the utility model comprises a cyclone dust collector 1, a copper smelting flue gas dust treatment mechanism is connected to the side of the cyclone dust collector 1, and a copper smelting flue gas cleaning mechanism is installed on the side of the copper smelting flue gas dust treatment mechanism, characterized in that the copper smelting flue gas dust treatment mechanism comprises: a dust suction main pipe 2 connected to the side of the cyclone dust collector 1, a dust suction branch pipe 21 is connected to the bottom of the dust suction main pipe 2, and a secondary pipe 22 is arranged below the dust suction branch pipe 21, and connecting pipes 23 are arranged on both sides of the secondary pipe 22, a dust suction plate 24 is installed at one end of the connecting pipe 23, and a dust suction valve 3 is arranged above the dust suction main pipe 2;
[0027] The copper smelting fume cleaning mechanism includes: a drain pipe 4 installed on the side of the dust suction branch pipe 21, a booster pump 42 is arranged inside the drain pipe 4, and a drain branch pipe 41 is connected to the front lower side of the drain pipe 4, and a water spray eye 43 is connected to the bottom of the drain branch pipe 41; a water inlet valve 5 is arranged in the middle of the upper part of the drain pipe 4.
[0028] The cyclone dust collector 1 also includes: an exhaust port 11, which is arranged at the top of the cyclone dust collector 1, and a smoke port 12 is arranged on the upper side of the cyclone dust collector 1; a support frame 13, which is arranged on the four sides below the cyclone dust collector 1, and a dust hopper 15 is connected to the bottom of the cyclone dust collector 1, and a connecting screw 14 is connected between the cyclone dust collector 1 and the ash hopper 15.
[0029] The dust suction branch pipe 21 runs through the drainage branch pipes 41 , and the dust suction branch pipe 21 is connected to the secondary pipes 22 , and the dust suction branch pipe 21 is switched on and off by the dust suction valve 3 .
[0030] The water inlet valve 5 is also arranged above the drainage branch pipe 41, and the water inlet valve 5 can control the drainage branch pipe 41, and the connecting pipe 23 is connected between the drainage branch pipe 41 and the water spray eye 43, and the drainage branch pipe 41 is provided with four groups.
[0031] The dust suction valve 3 is also arranged above the secondary pipe 22, and the secondary pipe 22 is connected to the dust suction plate 24 through the connecting pipe 23, and the secondary pipe 22, the connecting pipe 23, the dust suction plate 24 and the dust suction valve 3 form a group of devices, and a plurality of circular holes are arranged on the surface of the dust suction plate 24.
[0032] The dust collecting branch pipe 21 is connected to the cyclone dust collector 1 through the dust collecting main pipe 2, and the cyclone dust collector 1 is cylindrical in shape.
[0033] The ash storage hopper 15 is connected to the cyclone dust collector 1 via the connecting screw 14 , and the supporting frame 13 supports the bottom of the cyclone dust collector 1 .
[0034] It includes a cyclone dust collector 1, the side of the cyclone dust collector 1 is connected to a copper smelting flue gas dust treatment mechanism, the side of the copper smelting flue gas dust treatment mechanism is installed with a copper smelting flue gas cleaning mechanism, the cyclone dust collector 1 also includes: an exhaust port 11, the exhaust port 11 is arranged at the top of the cyclone dust collector 1, and a flue gas port 12 is arranged on the upper side of the cyclone dust collector 1; a support frame 13, the support frame 13 is arranged on the four sides below the cyclone dust collector 1, and the bottom of the cyclone dust collector 1 is connected to an ash hopper 15, and a connecting screw 14 is connected between the cyclone dust collector 1 and the ash hopper 15; the ash hopper 15 is connected to the cyclone dust collector 1 through the connecting screw 14, and the support frame 13 supports the bottom of the cyclone dust collector 1.
[0035] Specifically, the flue gas outlet 12 can discharge the exhaust gas inside the cyclone dust collector 1. When the cyclone dust collector 1 is working, the dust inside the flue gas duct enters the inside of the cyclone dust collector 1. The cyclone dust collector 1 stores the impurities in the flue gas duct into the inside of the ash storage hopper 15 through processing, and the device is used for it;
[0036] The dust treatment mechanism of copper smelting fume comprises: a dust collecting main pipe 2 connected to the side of the cyclone dust collector 1, a dust collecting branch pipe 21 is connected to the lower part of the dust collecting main pipe 2, a secondary pipe 22 is arranged below the dust collecting branch pipe 21, and connecting pipes 23 are arranged on both sides of the secondary pipe 22, a dust collecting plate 24 is installed at one end of the connecting pipe 23, and a dust collecting valve 3 is arranged above the dust collecting main pipe 2; the dust collecting branch pipe 21 runs through the drainage branch pipe 41, and the dust collecting branch pipe 21 is connected to the secondary pipe 22, and The dust suction branch pipe 21 is switched on and off by the dust suction valve 3; the dust suction valve 3 is also arranged above the secondary pipe 22, and the secondary pipe 22 is connected to the dust suction plate 24 through the connecting pipe 23, and the secondary pipe 22, the connecting pipe 23, the dust suction plate 24 and the dust suction valve 3 form a group of devices, and a plurality of circular holes are arranged on the surface of the dust suction plate 24; the dust suction branch pipe 21 is connected to the cyclone dust collector 1 through the dust suction main pipe 2, and the cyclone dust collector 1 has a cylindrical shape.
[0037] Specifically, the dust collecting main pipe 2 is connected to the cyclone dust collector 1, and the dust collecting main pipe 2 is controlled as a whole by the dust collecting valve 3. The dust collecting branch pipe 21 is connected to the lower part of the dust collecting main pipe 2. Four groups of dust collecting plates 24 are arranged under the dust collecting branch pipe 21. The dust collecting plates 24 are placed inside the flue gas duct. The dust collecting valve 3 above the secondary pipe 22 controls each duct, so that one cyclone dust collector 1 can process impurities inside multiple flue gas ducts, thereby improving the processing efficiency of the equipment.
[0038] The copper smelting fume cleaning mechanism includes: a drain pipe 4 installed on the side of the dust suction branch pipe 21, a booster pump 42 is arranged inside the drain pipe 4, and a drain branch pipe 41 is connected to the front lower side of the drain pipe 4, and a water spray eye 43 is connected to the bottom of the drain branch pipe 4; a water inlet valve 5 is arranged in the middle of the upper part of the drain pipe 4; the water inlet valve 5 is also arranged above the drain branch pipe 41, and the water inlet valve 5 can control the drain branch pipe 41, and a connecting pipe 23 is connected between the drain branch pipe 41 and the water spray eye 43, and the drain branch pipe 41 is provided with four groups.
[0039] Specifically, a drainage branch pipe 41 is connected to one end of the dust suction branch pipe 21, and a drainage pipe 4 is connected to the rear of the drainage branch pipe 41. The drainage pipe 4 controls the entire drainage pipe 4 through a water inlet valve 5, and a water spray eye 43 is connected to the bottom of the drainage branch pipe 41. The water spray eye 43 can discharge the water inside the drainage branch pipe 41 by means of a booster pump 42, so as to clean the flue gas pipe and remove dirt.
[0040] Working principle: First, place the dust collecting plate 24 and the water spray hole 43 inside the flue gas duct, use the water inlet valve 5 and the dust collecting valve 3 to control the drain pipe 4 and the dust collecting main pipe 2 respectively, and the dust collecting branch pipe 21 controls each pipe individually through the dust collecting valve 3. When the cyclone dust collector 1 is in operation, the dust collecting valve 3 on the secondary pipe 22 is opened according to the internal conditions of each flue gas duct. After opening, the flue gas duct is affected by the cyclone dust collector 1, and the internal flue gas enters the dust collecting main pipe 2 through the dust collecting plate 24 and the connecting pipe 23, the secondary pipe 22 and the dust collecting branch pipe 21 until it reaches the inside of the cyclone dust collector 1. A centrifuge is arranged inside the dust collector 1 to separate dust and waste gas. The separated waste gas is discharged through the flue gas port 12, and the dust automatically falls into the ash storage hopper 15. After the flue gas inside the flue gas duct is treated, waste gas residue in the flue gas duct is avoided. The drainage branch pipe 41 is controlled by the water inlet valve 5. A water spray eye 43 is connected to the bottom of the drainage branch pipe 41. The water spray eye 43 can discharge the water inside the drainage branch pipe 41 by the setting of the booster pump 42, clean the flue gas duct, and remove the dirt. In this way, the entire use process of the complex flue gas washing and purification device for copper smelting is completed.
[0041] The technical solutions provided by the embodiments of the present invention are introduced in detail above. Specific examples are used herein to illustrate the principles and implementation methods of the embodiments of the present invention. The description of the embodiments above is only applicable to help understand the principles of the embodiments of the present invention.
Claims
1. A copper smelting complex flue gas washing and purification device, comprising a cyclone dust collector (1), characterized in that: The side of the cyclone dust collector (1) is connected to a copper smelting fume dust treatment mechanism, and the side of the copper smelting fume dust treatment mechanism is installed with a copper smelting fume cleaning mechanism, characterized in that the copper smelting fume dust treatment mechanism comprises: a dust suction main pipe (2) connected to the side of the cyclone dust collector (1), a dust suction branch pipe (21) is connected below the dust suction main pipe (2), and a secondary pipe (22) is arranged below the dust suction branch pipe (21), and connecting pipes (23) are arranged on both sides of the secondary pipe (22), a dust suction plate (24) is installed at one end of the connecting pipe (23), and a dust suction valve (3) is arranged above the dust suction main pipe (2); The copper smelting fume cleaning mechanism comprises: a drainage pipe (4) installed on the side of the dust suction branch pipe (21), a booster pump (42) is arranged inside the drainage pipe (4), and the front lower side of the drainage pipe (4) is connected to the drainage branch pipe (41), and the bottom of the drainage branch pipe (41) is connected to a water spray eye (43); a water inlet valve (5) is arranged in the middle of the upper part of the drainage pipe (4).
2. A copper smelting complex flue gas washing and purification device according to claim 1, characterized in that: The cyclone dust collector (1) further comprises: an exhaust port (11), the exhaust port (11) being arranged at the top of the cyclone dust collector (1), and a smoke port (12) being arranged on the upper side of the cyclone dust collector (1); a support frame (13), the support frame (13) being arranged on the four lower sides of the cyclone dust collector (1), and an ash storage hopper (15) being connected to the bottom of the cyclone dust collector (1), and a connecting screw (14) being connected between the cyclone dust collector (1) and the ash storage hopper (15).
3. The copper smelting complex flue gas washing and purification device according to claim 1 is characterized by: The dust suction branch pipe (21) runs through the drainage branch pipes (41), and the dust suction branch pipe (21) is connected to the secondary pipes (22), and the dust suction branch pipe (21) is switched on and off by the dust suction valve (3).
4. The copper smelting complex flue gas washing and purification device according to claim 1 is characterized by: The water inlet valve (5) is also arranged above the drainage branch pipe (41), and the water inlet valve (5) can control the drainage branch pipe (41). The connecting pipe (23) is connected between the drainage branch pipe (41) and the water spray eye (43), and the drainage branch pipe (41) is provided with four groups.
5. The copper smelting complex flue gas washing and purification device according to claim 1 is characterized by: The dust suction valve (3) is also arranged above the secondary pipe (22), and the secondary pipe (22) is connected to the dust suction plate (24) through the connecting pipe (23), and the secondary pipe (22), the connecting pipe (23), the dust suction plate (24) and the dust suction valve (3) form a set of devices, and a plurality of circular holes are arranged on the surface of the dust suction plate (24).
6. The copper smelting complex flue gas washing and purification device according to claim 1 is characterized by: The dust suction branch pipe (21) is connected to the cyclone dust collector (1) through the dust suction main pipe (2), and the cyclone dust collector (1) has a cylindrical shape.
7. The copper smelting complex flue gas washing and purification device according to claim 2 is characterized by: The ash storage hopper (15) is connected to the cyclone dust collector (1) via the connecting screw (14), and the supporting frame (13) supports the bottom of the cyclone dust collector (1).
Citation Information
Patent Citations
Copper smelting complex flue gas washing and purifying device
CN214552066U