Sludge waste gas treatment device

By designing a sludge waste gas treatment device including a treatment box, a gas pump, a gas flow sensor, an electromagnetic flow valve, a copper sulfate storage tank and a vibration mechanism, the problem of incomplete treatment of hydrogen sulfide gas in the sludge waste gas and direct discharge of waste liquid without treatment is solved, and the thorough treatment of sludge waste gas and environmental protection are achieved.

CN222752943UActive Publication Date: 2025-04-15QINGDAO LANBO DIGITAL TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202420651874.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-04-15
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

Existing sludge waste gas treatment devices are prone to incomplete problems when treating hydrogen sulfide gas, and the waste liquid generated after treatment is directly discharged without treatment, resulting in environmental pollution.

Method used

A sludge waste gas treatment device is designed, including a treatment box, a gas extraction machine, a gas flow sensor, an electromagnetic flow valve, a copper sulfate storage tank and a vibration mechanism. The controller sets the solenoid flow valve according to the gas flow rate detected by the gas flow sensor. The air pump pumps the sludge waste gas and reacts with the silver sulfate solution in the treatment box. The copper sulfate solution is automatically added to ensure the reaction is thorough. The vibration mechanism outside the treatment box improves the reaction sufficiency of the waste gas and copper sulfate solution, and controls the addition of alkaline liquid to neutralize waste liquid through a pH sensor and solenoid valve to avoid direct discharge of waste liquid with excessive acidity.

Benefits of technology

It effectively solves the problem of incomplete treatment of hydrogen sulfide gas, ensures thorough treatment of sludge waste gas, and avoids environmental pollution by neutralizing the waste liquid after treatment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222752943U_ABST
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Abstract

The utility model relates to a sludge waste gas treatment device, aiming at solving the technical problems that the existing sludge waste gas treatment device is easy to cause incomplete treatment of hydrogen sulfide gas in sludge waste gas and waste liquid generated after sludge waste gas treatment is directly discharged without treatment so as to easily cause environmental pollution, comprising a treatment box, the top end of the treatment box is connected with an air extractor through an air conveying pipe, the other end of the air extractor is connected with an air inlet pipe through an air flow sensor, one side of the treatment box is connected with a guide pipe through an electromagnetic flow valve, the other end of the guide pipe is in sealed connection with a copper sulfate storage tank, and a vibration mechanism is installed outside the treatment box. The vibration mechanism comprises a hollow plate and a mounting column, one end of the exterior of the hollow plate is fixedly connected with a driving motor, a proper amount of copper sulfate solution is automatically added into the treatment box, and the phenomenon that hydrogen sulfide gas is not reacted thoroughly when the amount of the hydrogen sulfide gas is larger than that of the copper sulfate solution is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of sludge waste gas treatment, in particular to a sludge waste gas treatment device. Background Art

[0002] As we all know, sludge is the solid sediment produced in the sewage treatment process. It is an extremely complex heterogeneous body composed of organic debris, bacterial cells, inorganic particles, colloids, etc. Sludge is retained for a long time and undergoes anaerobic fermentation to generate H2S gas and produce odor, so the sludge waste gas needs to be treated.

[0003] According to the published patent 202220411613.4, a sludge waste gas treatment device includes a sludge storage bin, an intelligent control device is arranged outside the sludge storage bin, a negative pressure exhaust pipe is arranged in the sludge storage bin, the negative pressure exhaust pipe is arranged in a triangular shape, and the negative pressure exhaust pipe is arranged in a three-way type. A preheating device is arranged at one end of the negative pressure exhaust pipe away from the sludge storage bin, and an electric wire is arranged between the preheating device and the intelligent control device. A grate cooling device is arranged at one end of the negative pressure exhaust pipe away from the preheating device and the sludge storage bin, and the grate cooling device is connected to the intelligent control device. There is an electric wire connection between the devices. In the process of realizing the utility model, the inventor found that at least the following problems in the prior art have not been solved. The problem that different treatment methods cannot be selected according to the specific conditions of the waste gas is solved by setting up a sludge storage bin, an intelligent control device, a negative pressure exhaust pipe, a preheating device and a grate cooling device. During use, the traditional sludge waste gas treatment device is prone to incomplete treatment of hydrogen sulfide gas in the sludge waste gas, and the waste liquid generated after the sludge waste gas treatment is not treated and directly discharged, which is easy to cause environmental pollution. For this reason, it is necessary to design a new technical solution to solve it. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, meet actual needs, and provide a sludge waste gas treatment device to solve the technical problems that the current sludge waste gas treatment device is prone to incomplete treatment of hydrogen sulfide gas in the sludge waste gas and the waste liquid generated after the sludge waste gas treatment is directly discharged without treatment, which is easy to cause environmental pollution.

[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: designing a sludge waste gas treatment device, including a treatment box, the top of the treatment box is connected to an exhaust fan through an air pipe, the other end of the exhaust fan is connected to an air intake pipe through a gas flow sensor, one side of the treatment box is connected to a conduit through an electromagnetic flow valve, the other end of the conduit is sealed and connected to a copper sulfate storage tank, a vibration mechanism is installed on the outside of the treatment box, the vibration mechanism includes a hollow plate and a mounting column, one end of the outside of the hollow plate is fixedly connected to a drive motor, the output end of the drive motor is connected to a cam through a driving shaft, the other end of the mounting column is connected to a support seat through a spring, and the treatment box is also connected to a solenoid valve and an alkali solution storage tank through a connecting pipe.

[0006] Preferably, a discharge outlet is integrally formed at the bottom of the processing box, and a sealing plate is slidably connected to the bottom end of the discharge outlet. One end of the sealing plate is connected to a mounting plate via an electric push rod, and the output end of the electric push rod is fixedly connected to one end of the sealing plate, and the other end of the electric push rod is fixedly connected to one end of the mounting plate, and the other end of the mounting plate is fixedly connected to the outer surface of the processing box.

[0007] Preferably, a controller is fixedly connected to the middle of the exterior of the processing box, a pH sensor is installed below the controller, and a detection end of the pH sensor is located inside the processing box.

[0008] Preferably, one end of the gas pipe is located inside the processing box, the other end of the gas pipe is sealed connected to one end of the vacuum pump, one end of the gas flow sensor is sealed connected to the other end of the vacuum pump, and the other end of the gas flow sensor is sealed connected to one end of the air intake pipe.

[0009] Preferably, one end of the electromagnetic flow valve is sealed and connected to one side of the processing box and communicates with the interior thereof, and the other end of the electromagnetic flow valve is sealed and connected to one end of the conduit.

[0010] Preferably, one end of the driving shaft is rotatably connected to the inner wall of the hollow plate, the other end of the driving shaft is fixedly connected to the output end of the driving motor, the cam is fixedly connected to the middle of the driving shaft, one end of the spring is fixedly connected to the other end of the mounting column, the other end of the spring is fixedly connected to one end of the support seat, and four mounting columns are provided, which are fixedly connected at the four corners of the bottom of the processing box.

[0011] Preferably, one end of the connecting pipe is sealed connected to the outside of the processing box and communicates with the inside thereof, the other end of the connecting pipe is sealed connected to the bottom end of the alkali solution storage tank, and both ends of the solenoid valve are sealed connected to the middle of the connecting pipe.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model combines an air pipe, an air pump, a gas flow sensor, an air intake pipe, an electromagnetic flow valve, a conduit and a copper sulfate storage tank. When the sludge waste gas is treated, the controller first sets the amount of liquid outflow controlled by the electromagnetic flow valve each time according to the gas flow detected by the gas flow sensor. At this time, the air pump sucks the sludge waste gas through the air intake pipe, and then the waste gas is transported to the inside of the treatment box through the air pipe after being detected by the gas flow sensor. After the waste gas enters the inside of the treatment box, the hydrogen sulfide gas in the waste gas reacts with the copper sulfate solution in the treatment box, thereby solving the problem that part of the hydrogen sulfide gas cannot be decomposed during the preheating process when the hydrogen sulfide gas is decomposed by heating.

[0014] When the amount of gas entering the treatment box reaches the amount of liquid set by the electromagnetic flow valve, the controller will control the electromagnetic flow valve to open. At this time, the copper sulfate solution in the copper sulfate storage tank is transported to the inside of the treatment box through the conduit, so as to automatically add an appropriate amount of copper sulfate solution to the inside of the treatment box, thereby avoiding the phenomenon that the hydrogen sulfide gas reaction is not complete when the amount of hydrogen sulfide gas is greater than the amount of copper sulfate liquid;

[0015] When the exhaust gas is being processed inside the treatment box, the driving motor will drive the cam to rotate inside the hollow plate through the driving shaft, and then cooperate with the spring and the mounting column to make the treatment box vibrate as a whole, thereby improving the adequacy of the reaction between the exhaust gas and the copper sulfate solution inside the treatment box;

[0016] When the waste liquid inside the treatment box is being treated, the controller first detects the pH inside the treatment box through the pH sensor, and then controls the solenoid valve to open. At this time, the alkali liquid in the alkali liquid storage tank flows into the interior of the treatment box through the connecting pipe. When the value detected by the pH sensor is 6-7, the controller controls the solenoid valve to close and controls the electric push rod to operate. At this time, the electric push rod will drive the sealing plate to move out through the discharge port. At this time, the sediment and waste liquid in the treatment box will flow out directly, so as to neutralize the waste liquid in the treatment box, avoiding the pollution to the environment caused by the direct discharge of waste liquid with excessive acidity. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front view of the utility model;

[0018] Figure 2 It is a back view of the utility model;

[0019] Figure 3 It is a cross-sectional view of the utility model;

[0020] Figure 4It is a cross-sectional view of the hollow plate of the utility model;

[0021] In the figure: 1, treatment box; 11, gas pipe; 12, vacuum pump; 13, gas flow sensor; 14, air intake pipe; 15, electromagnetic flow valve; 16, conduit; 17, copper sulfate storage tank;

[0022] 2. Hollow plate; 21. Mounting column; 22. Driving motor; 23. Driving shaft; 24. Cam; 25. Spring; 26. Support seat;

[0023] 3. Connecting pipe; 31. Solenoid valve; 32. Alkali solution storage tank;

[0024] 4. discharge port; 41. sealing plate; 42. electric push rod; 43. mounting plate;

[0025] 5. Controller; 51. pH sensor. DETAILED DESCRIPTION

[0026] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0027] Example 1: A sludge waste gas treatment device, see Figures 1 to 4 , comprising a processing box 1, the top of the processing box 1 is connected to an exhaust fan 12 through an air pipe 11, the other end of the exhaust fan 12 is connected to an air intake pipe 14 through a gas flow sensor 13, one side of the processing box 1 is connected to a conduit 16 through an electromagnetic flow valve 15, one end of the air pipe 11 is located inside the processing box 1, the other end of the air pipe 11 is sealed and connected to one end of the exhaust fan 12, one end of the gas flow sensor 13 is sealed and connected to the other end of the exhaust fan 12, the other end of the gas flow sensor 13 is sealed and connected to one end of the air intake pipe 14, and the other end of the conduit 16 is sealed and connected to a copper sulfate storage tank 1 7. When the sludge waste gas is treated, the controller 5 first sets the electromagnetic flow valve 15 to control the amount of liquid flowing out each time according to the gas flow detected by the gas flow sensor 13. At this time, the vacuum pump 12 will suck the sludge waste gas through the air inlet pipe 14, and then the waste gas will be transported to the inside of the treatment box 1 through the gas pipe 11 after being detected by the gas flow sensor 13. After the waste gas enters the inside of the treatment box 1, the hydrogen sulfide gas in the waste gas will react with the copper sulfate solution in the treatment box 1, thereby solving the problem that part of the hydrogen sulfide gas cannot be decomposed during the preheating process when the hydrogen sulfide gas is decomposed by heating;

[0028] When the amount of gas entering the treatment box 1 reaches the amount of liquid set by the electromagnetic flow valve 15, the controller 5 will control the electromagnetic flow valve 15 to open, and the copper sulfate solution in the copper sulfate storage tank 17 is transported to the inside of the treatment box 1 through the conduit 16, so as to automatically add an appropriate amount of copper sulfate solution to the inside of the treatment box 1, thereby avoiding the phenomenon that the hydrogen sulfide gas reaction is not complete when the amount of hydrogen sulfide gas is greater than the amount of copper sulfate liquid;

[0029] A vibration mechanism is installed on the outside of the treatment box 1, and the vibration mechanism includes a hollow plate 2 and a mounting column 21. A driving motor 22 is fixedly connected to one end of the outside of the hollow plate 2, and the output end of the driving motor 22 is connected to a cam 24 through a driving shaft 23. The other end of the mounting column 21 is connected to a support seat 26 through a spring 25. One end of the driving shaft 23 is rotatably connected to the inner wall of the hollow plate 2, and the other end of the driving shaft 23 is fixedly connected to the output end of the driving motor 22. The cam 24 is fixedly connected to the middle of the driving shaft 23, one end of the spring 25 is fixedly connected to the other end of the mounting column 21, and the other end of the spring 25 is fixedly connected to one end of the support seat 26. Four mounting columns 21 are provided and fixedly connected to the four corners of the bottom of the treatment box 1. When the exhaust gas is treated inside the treatment box 1, the driving motor 22 will drive the cam 24 to rotate inside the hollow plate 2 through the driving shaft 23, and then cooperate with the spring 25 and the mounting column 21, so that the treatment box 1 vibrates as a whole, thereby improving the sufficiency of the reaction between the exhaust gas and the copper sulfate solution inside the treatment box 1.

[0030] For details, see Figure 1 and Figure 2A discharge port 4 is integrally formed at the bottom of the treatment box 1, and a sealing plate 41 is slidably connected to the bottom end of the discharge port 4, one end of the sealing plate 41 is connected to a mounting plate 43 through an electric push rod 42, the output end of the electric push rod 42 is fixedly connected to one end of the sealing plate 41, the other end of the electric push rod 42 is fixedly connected to one end of the mounting plate 43, and the other end of the mounting plate 43 is fixedly connected to the outer surface of the treatment box 1, and the treatment box 1 is also connected to a solenoid valve 31 and an alkali liquid storage tank 32 through a connecting pipe 3, one end of the connecting pipe 3 is sealed and connected to the outside of the treatment box 1 and communicates with the inside thereof, the other end of the connecting pipe 3 is sealed and connected to the bottom end of the alkali liquid storage tank 32, both ends of the solenoid valve 31 are sealed and connected to the middle of the connecting pipe 3, and a controller 5 is fixedly connected to the middle of the outside of the treatment box 1, and the controller 5 is below A pH sensor 51 is installed, and the detection end of the pH sensor 51 is located inside the treatment box 1. When the waste liquid inside the treatment box 1 is treated, the controller 5 first detects the pH inside the treatment box 1 through the pH sensor 51, and then controls the solenoid valve 31 to open. At this time, the alkali liquid in the alkali liquid storage tank 32 flows into the inside of the treatment box 1 through the connecting pipe 3. When the value detected by the pH sensor 51 is 6-7, the controller 5 controls the solenoid valve 31 to close, and controls the electric push rod 42 to operate at the same time. At this time, the electric push rod 42 will drive the sealing plate 41 to move out through the discharge port 4. At this time, the sediment and waste liquid in the treatment box 1 will flow out directly, so as to neutralize the waste liquid in the treatment box 1, thereby avoiding the pollution to the environment caused by the waste liquid being directly discharged due to excessive acidity;

[0031] It should be noted that the reaction equation of hydrogen sulfide gas and copper sulfate solution is: H2S+CuSO4=CuS↓+H2SO4.

[0032] In addition, the components designed in the present invention are all universal standard parts or components known to technical personnel in the field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. They can be fully implemented by technical personnel in the field, and there is no need to elaborate. The content protected by the present invention does not involve improvements to internal structures and methods.

[0033] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A sludge waste gas treatment device, comprising a treatment box (1), characterized in that: The top of the processing box (1) is connected to an exhaust fan (12) via an air supply pipe (11), and the other end of the exhaust fan (12) is connected to an air intake pipe (14) via a gas flow sensor (13). One side of the processing box (1) is connected to a conduit (16) via an electromagnetic flow valve (15), and the other end of the conduit (16) is sealed and connected to a copper sulfate storage tank (17). A vibration mechanism is installed outside the processing box (1), and the vibration mechanism includes a hollow plate (2) and a mounting column (21). One end of the outside of the hollow plate (2) is fixedly connected to a drive motor (22), and the output end of the drive motor (22) is connected to a cam (24) via a drive shaft (23). The other end of the mounting column (21) is connected to a support seat (26) via a spring (25). The processing box (1) is also connected to an electromagnetic valve (31) and an alkali solution storage tank (32) via a connecting pipe (3).

2. A sludge waste gas treatment device according to claim 1, characterized in that: The bottom of the processing box (1) is integrally formed with a discharge port (4), the bottom end of the discharge port (4) is slidably connected to a sealing plate (41), one end of the sealing plate (41) is connected to a mounting plate (43) via an electric push rod (42), the output end of the electric push rod (42) is fixedly connected to one end of the sealing plate (41), the other end of the electric push rod (42) is fixedly connected to one end of the mounting plate (43), and the other end of the mounting plate (43) is fixedly connected to the outer surface of the processing box (1).

3. A sludge waste gas treatment device according to claim 1, characterized in that: A controller (5) is fixedly connected to the middle of the outside of the processing box (1), a pH sensor (51) is installed below the controller (5), and a detection end of the pH sensor (51) is located inside the processing box (1).

4. A sludge waste gas treatment device as claimed in claim 1, characterized in that: One end of the gas supply pipe (11) is located inside the processing box (1), and the other end of the gas supply pipe (11) is sealed to one end of the vacuum pump (12), one end of the gas flow sensor (13) is sealed to the other end of the vacuum pump (12), and the other end of the gas flow sensor (13) is sealed to one end of the air inlet pipe (14).

5. The sludge waste gas treatment device according to claim 1, characterized in that: One end of the electromagnetic flow valve (15) is sealed and connected to one side of the processing box (1) and communicates with the interior thereof, and the other end of the electromagnetic flow valve (15) is sealed and connected to one end of the conduit (16).

6. The sludge waste gas treatment device according to claim 1, characterized in that: One end of the driving shaft (23) is rotatably connected to the inner wall of the hollow plate (2), the other end of the driving shaft (23) is fixedly connected to the output end of the driving motor (22), the cam (24) is fixedly connected to the middle of the driving shaft (23), one end of the spring (25) is fixedly connected to the other end of the mounting column (21), the other end of the spring (25) is fixedly connected to one end of the support seat (26), and four mounting columns (21) are provided and fixedly connected to the four corners of the bottom of the processing box (1).

7. The sludge waste gas treatment device according to claim 1, characterized in that: One end of the connecting pipe (3) is sealed and connected to the outside of the processing box (1) and communicates with the inside thereof, the other end of the connecting pipe (3) is sealed and connected to the bottom end of the alkali solution storage tank (32), and both ends of the solenoid valve (31) are sealed and connected to the middle of the connecting pipe (3).

Citation Information

Patent Citations

  • Sludge waste gas treatment device

    CN217431341U