Uniform-mixing hydrolysis kettle for chemical product processing

By using the combination of the bottom and middle stirring mechanism in the hydrolysis kettle, the reciprocating movement of the middle stirring mechanism is achieved by using the telescopic assembly, the problem of uneven mixing of materials in the existing hydrolysis kettle is solved, and the adequacy of the reaction and the mixing effect of materials are improved.

CN222753270UActive Publication Date: 2025-04-15河南维中新材料科技有限公司
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Patent Information

Application Number
CN202421518395.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-30
Publication Date
2025-04-15
Estimated Expiration
2034-06-30

AI Technical Summary

Technical Problem

The existing hydrolysis kettles are unevenly mixed during the stirring process, resulting in insufficient reaction and affecting the mixing effect of the material.

Method used

A hydrolysis kettle for chemical product processing that is evenly mixed is designed. The bottom stirring mechanism and the middle stirring mechanism cooperate with each other. The middle stirring mechanism is reciprocated in the vertical direction through the telescopic assembly, changing the stirring range and improving the mixing efficiency of the material.

Benefits of technology

Through the coordination of the bottom and middle stirring mechanism, the mixing of the material can be made more evenly, overcoming the problem of insufficient reaction, thereby improving the mixing effect of the material.

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Abstract

The utility model discloses a uniform-mixing hydrolysis kettle for chemical product processing, which belongs to the technical field of chemical product processing and particularly comprises a kettle body and a kettle cover movably arranged at the top of the kettle body. The bottom stirring mechanism is arranged at the bottom in the kettle body and is used for mixing and stirring materials at the bottom in the kettle body; the middle stirring mechanism is arranged above the bottom stirring mechanism, the middle stirring mechanism is in transmission connection with the bottom stirring mechanism, and the middle stirring mechanism is driven by a driving mechanism arranged on the kettle cover; the bottom stirring mechanism and the middle stirring mechanism can be matched with each other to mix and stir materials in the kettle body, and the middle stirring mechanism can be pulled to reciprocate in the vertical direction while stirring the materials through the telescopic assembly, so that the stirring range of the middle stirring mechanism is changed, and the stirring effect is improved. Materials can be mixed and stirred more uniformly, and the problem of insufficient reaction is solved, so that the mixing effect of the materials is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of chemical product processing, and in particular relates to a hydrolysis kettle for processing chemical products with uniform mixing. Background Art

[0002] The molecules of organic matter are generally large, and acid or base is needed as a catalyst for hydrolysis, and sometimes biologically active enzymes are also used as catalysts.

[0003] The most widely used industrial application is the hydrolysis of organic matter, mainly producing aromatic alcohols, aldehydes and acyl chlorides. Halogens on lipid chains or aromatic side chains are generally more active and can be hydrolyzed under milder conditions, such as using aromatic monobenzyl chloride to produce aromatic methanol, aromatic dibenzyl chloride to produce aromatic formaldehyde, and aromatic tribenzyl chloride to produce aromatic formic acid or aromatic formoyl chloride.

[0004] The hydrolysis reaction can be carried out batchwise or continuously, the former usually being carried out in a tank reactor.

[0005] Chinese utility model patent CN215901765U discloses a hydrolysis kettle for chemical material production, comprising a kettle body, a feed inlet, a gas outlet, and a discharge outlet; the utility model overcomes the shortcomings of the prior art and makes the hydrolysis more complete through the coordination of stirring inside the kettle body and rotating the kettle body.

[0006] In the above application documents, although the coordination of stirring inside the kettle body and reverse rotation outside the kettle body makes the reaction between the materials more complete and the hydrolysis more complete, in the actual stirring process, there are still problems such as uneven mixing and stirring of the materials and insufficient reaction, which affects the mixing effect of the materials. Utility Model Content

[0007] In order to solve the problems raised in the above background technology, the utility model provides a hydrolysis kettle for processing chemical products with uniform mixing, which has the characteristics of improving the mixing and stirring efficiency of chemical raw materials.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chemical product processing hydrolysis kettle for mixing uniformly, comprising a kettle body and a kettle cover movably arranged on the top of the kettle body; a bottom stirring mechanism arranged at the bottom of the kettle body, used for mixing and stirring the materials at the bottom of the kettle body; a middle stirring mechanism arranged above the bottom stirring mechanism, the middle stirring mechanism is transmission-connected with the bottom stirring mechanism, and the middle stirring mechanism is driven by a driving mechanism arranged on the kettle cover;

[0009] The central stirring mechanism includes a central shaft, a sliding frame is slidably connected to the central shaft, and a sliding groove is provided on the central shaft for the sliding frame to move vertically; a sliding sleeve, the sliding sleeve is slidably mounted on the outer wall of the central shaft, and the sliding sleeve is fixedly connected to the sliding frame, and a central stirring blade is fixedly arranged on the side wall of the sliding sleeve; a telescopic component is used to pull the sliding frame to reciprocate along the sliding groove, and the telescopic component is connected to the sliding frame.

[0010] Preferably, the driving mechanism includes an upper shaft and a motor, the upper shaft is rotatably connected to the kettle cover, the upper shaft is fixedly connected to the middle shaft via a first connecting flange, and the motor is fixedly arranged on the kettle cover and transmission-connected to the upper shaft.

[0011] Preferably, the telescopic assembly includes a top plate and a cylinder, the top plate is fixedly disposed on the upper shaft, the cylinder is fixedly disposed on both sides of the top plate located on the upper shaft, and the piston rod of the cylinder is fixedly connected to the sliding frame.

[0012] Preferably, the bottom stirring mechanism includes a bottom shaft, which is fixedly connected to the middle shaft via a second connecting flange, a first bottom stirring blade is fixedly provided at the lower part of the bottom shaft, and a second bottom stirring blade is fixedly provided on the bottom shaft above the first bottom stirring blade.

[0013] Preferably, it also includes a limiting mechanism arranged on the upper shaft and the bottom shaft, which is used to limit the upper shaft and the bottom shaft, wherein the first limiting mechanism on the upper shaft includes a limiting plate, and the limiting plate is rotatably arranged on the upper shaft, and a plurality of spaced limiting rods are fixedly arranged on the side wall of the limiting plate, and the other end of the limiting rod is connected to the inner wall of the kettle body through a positioning assembly.

[0014] Preferably, the positioning assembly comprises an insert plate and a positioning plate, the insert plate is fixedly arranged on the limiting rod, the positioning plate is fixedly arranged on the inner wall of the kettle body, and the other end of the positioning plate is provided with a slot adapted to the insert plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model can cooperate with each other to mix and stir the materials in the kettle body through the bottom stirring mechanism and the middle stirring mechanism, and can pull the middle stirring mechanism to perform reciprocating motion in the vertical direction while stirring the materials through the telescopic component, thereby changing the stirring range of the middle stirring mechanism, and can make the materials mixed and stirred more evenly, overcome the problem of insufficient reaction, and thus improve the mixing effect of the materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 This is a schematic diagram of the cross-sectional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the bottom three-dimensional structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of the central mechanism of the utility model;

[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of the limiting mechanism of the utility model;

[0022] In the figure: 1. kettle body; 2. kettle cover; 3. bottom stirring mechanism; 31. bottom shaft; 32. first bottom stirring blade; 33. second bottom stirring blade; 4. middle stirring mechanism; 41. middle shaft; 42. sliding frame; 43. slide groove; 44. sliding sleeve; 45. middle stirring blade; 46. top plate; 47. cylinder; 5. driving mechanism; 51. upper shaft; 52. motor; 6. limiting mechanism; 61. limiting plate; 62. limiting rod; 63. plug plate; 64. positioning plate; 65. slot. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example

[0025] See also Figure 1-4 The present embodiment provides the following technical solution: a hydrolysis kettle for processing uniformly mixed chemical products, comprising a kettle body 1 and a kettle cover 2 movably arranged on the top of the kettle body 1. In the present embodiment, the kettle cover 2 is fixedly connected to the kettle body 1 by a lock, so that the kettle cover 2 can cover the kettle body 1.

[0026] A bottom stirring mechanism 3 is arranged at the bottom of the kettle body 1, and is used to mix and stir the materials at the bottom of the kettle body 1; a middle stirring mechanism 4 is arranged above the bottom stirring mechanism 3, and the middle stirring mechanism 4 is transmission-connected to the bottom stirring mechanism 3, and the middle stirring mechanism 4 is driven by a driving mechanism 5 arranged on the kettle cover 2. Through the bottom stirring mechanism 3 and the middle stirring mechanism 4, the materials in the kettle body 1 can be mixed and stirred by cooperating with each other.

[0027] The driving mechanism 5 includes an upper shaft 51 and a motor 52. The upper shaft 51 is rotatably connected to the kettle cover 2. The upper shaft 51 and the middle shaft 41 are fixedly connected via a first connecting flange. The motor 52 is fixedly arranged on the kettle cover 2 and is transmission-connected to the upper shaft 51. Through the motor 52, the middle stirring mechanism 4 and the bottom stirring mechanism 3 can be rotated at the same time, so as to better mix and stir the materials in the kettle body 1.

[0028] The central stirring mechanism 4 includes a central shaft 41, on which a sliding frame 42 is slidably connected, and a slide groove 43 is provided on the central shaft 41 for the sliding frame 42 to move in the vertical direction; a sliding sleeve 44, which is slidably sleeved on the outer wall of the central shaft 41, and the sliding sleeve 44 is fixedly connected to the sliding frame 42, and a central stirring blade 45 is fixedly provided on the side wall of the sliding sleeve 44; a telescopic component, which is used to pull the sliding frame 42 to reciprocate along the slide groove 43, and the telescopic component is connected to the sliding frame 42. Through the telescopic component, the central stirring mechanism 4 can stir the material while pulling the central stirring mechanism 4 to reciprocate in the vertical direction, thereby changing the stirring range of the central stirring mechanism 4, so that the material mixing and stirring can be more uniform, thereby overcoming the problem of insufficient reaction, thereby improving the mixing effect of the material.

[0029] The telescopic assembly includes a top plate 46 and a cylinder 47. The top plate 46 is fixedly arranged on the upper shaft 51. Cylinders 47 are fixedly arranged on both sides of the top plate 46 on the upper shaft 51. The piston rod of the cylinder 47 is fixedly connected to the sliding frame 42. Through the cylinder 47, while the top plate 46 and the sliding frame 42 rotate with the middle shaft 41, the sliding frame 42 can be pulled to reciprocate along the axial direction of the middle shaft 41.

[0030] The bottom stirring mechanism 3 includes a bottom shaft 31, which is fixedly connected to the middle shaft 41 through a second connecting flange. A first bottom stirring blade 32 is fixedly arranged at the lower part of the bottom shaft 31, and a second bottom stirring blade 33 is fixedly arranged on the bottom shaft 31 above the first bottom stirring blade 32. Through the bottom shaft 31, the first bottom stirring blade 32 and the second bottom stirring blade 33 can stir the material at the bottom of the kettle body 1 under the drive of the upper shaft 51 and the middle shaft 41.

[0031] It also includes a limiting mechanism 6 arranged on the upper shaft 51 and the bottom shaft 31, which is used to limit the upper shaft 51 and the bottom shaft 31, wherein the first limiting mechanism 6 on the upper shaft 51 includes a limiting plate 61, and the limiting plate 61 is rotatably arranged on the upper shaft 51, and a plurality of spaced limiting rods 62 are fixedly arranged on the side wall of the limiting plate 61, and the other end of the limiting rod 62 is connected to the inner wall of the kettle body 1 through a positioning assembly. Through the limiting rod 62 and the positioning assembly, the stability of the middle stirring mechanism 4 and the bottom mechanism when stirring materials inside the kettle body 1 can be increased, thereby avoiding the shaking phenomenon of the middle stirring mechanism 4 and the bottom stirring mechanism 3 when stirring materials.

[0032] It also includes a limiting mechanism 6 arranged on the upper shaft 51 and the bottom shaft 31, which is used to limit the upper shaft 51 and the bottom shaft 31, wherein the first limiting mechanism 6 on the upper shaft 51 includes a limiting plate 61, and the limiting plate 61 is rotatably arranged on the upper shaft 51, and a plurality of spaced limiting rods 62 are fixedly arranged on the side wall of the limiting plate 61, and the other end of the limiting rod 62 is connected to the inner wall of the kettle body 1 through a positioning assembly. Through the limiting rod 62 and the positioning assembly, the stability of the middle stirring mechanism 4 and the bottom mechanism when stirring materials inside the kettle body 1 can be increased, thereby avoiding the shaking phenomenon of the middle stirring mechanism 4 and the bottom stirring mechanism 3 when stirring materials.

[0033] In this embodiment, the upper limiting rod 62 and the lower limiting rod 62 are staggered with each other to avoid the middle stirring mechanism 4 and the lower stirring mechanism being unable to be placed into the kettle body 1 due to obstruction by the positioning component when the middle stirring mechanism 4 and the lower stirring mechanism are vertically placed into the middle part of the kettle body 1. This makes it convenient to position the middle stirring mechanism 4 and the lower stirring mechanism and to take and place the middle stirring mechanism 4 and the lower mechanism.

[0034] The positioning assembly includes an insert plate 63 and a positioning plate 64. The insert plate 63 is fixedly arranged on the limiting rod 62, and the positioning plate 64 is fixedly arranged on the inner wall of the kettle body 1. The other end of the positioning plate 64 is provided with a slot 65 adapted to the insert plate 63. Through the positioning plate 64 and the slot 65, after the limiting rod 62 enters the interior of the kettle body 1, the insert plate 63 can be inserted into the corresponding slot 65, so that the positioning plate 64 limits the limiting rod 62 in the vertical and horizontal directions, and when taking and placing the middle stirring mechanism 4 and the bottom stirring mechanism 3, it is easy to pull out or insert the insert plate 63 into the positioning groove.

[0035] The working principle of the utility model is as follows: after the material is added into the kettle body 1, the motor 52 is started, so that the upper shaft 51 drives the middle shaft 41 and the bottom shaft 31 to rotate, so that the middle stirring blade 45 and the bottom stirring blade mix and stir the material in the kettle body 1;

[0036] At the same time, the cylinder 47 is started, so that the cylinder 47 reciprocates and expands, and the sliding frame 42 pulls the middle shaft 41 to reciprocate vertically along the slide groove 43, so that the middle stirring blade 45 can reciprocate vertically while rotating, thereby changing the stirring range of the middle stirring blade 45.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A hydrolysis kettle for processing uniformly mixed chemical products, characterized in that: The invention comprises a kettle body (1) and a kettle cover (2) movably arranged on the top of the kettle body (1); a bottom stirring mechanism (3) arranged at the bottom of the kettle body (1) for mixing and stirring the materials at the bottom of the kettle body (1); a middle stirring mechanism (4) arranged above the bottom stirring mechanism (3), the middle stirring mechanism (4) being transmission-connected to the bottom stirring mechanism (3), and the middle stirring mechanism (4) being driven by a driving mechanism (5) arranged on the kettle cover (2); The middle stirring mechanism (4) comprises a middle shaft (41), a sliding frame (42) being slidably connected to the middle shaft (41), and a sliding groove (43) for the sliding frame (42) to move in a vertical direction being provided on the middle shaft (41); a sliding sleeve (44), the sliding sleeve (44) being slidably sleeved on the outer wall of the middle shaft (41), and the sliding sleeve (44) being fixedly connected to the sliding frame (42), and a middle stirring blade (45) being fixedly provided on the side wall of the sliding sleeve (44); and a telescopic component, used for pulling the sliding frame (42) to reciprocate along the sliding groove (43), and the telescopic component being connected to the sliding frame (42).

2. A chemical product processing hydrolysis kettle for mixing uniformly according to claim 1, characterized in that: The driving mechanism (5) comprises an upper shaft (51) and a motor (52); the upper shaft (51) is rotatably connected to the kettle cover (2); the upper shaft (51) and the middle shaft (41) are fixedly connected via a first connecting flange; and the motor (52) is fixedly arranged on the kettle cover (2) and is drivingly connected to the upper shaft (51).

3. A chemical product processing hydrolysis kettle for mixing uniformly according to claim 2, characterized in that: The telescopic assembly comprises a top plate (46) and a cylinder (47); the top plate (46) is fixedly arranged on the upper shaft (51); the cylinder (47) is fixedly arranged on both sides of the top plate (46) on the upper shaft (51); and the piston rod of the cylinder (47) is fixedly connected to the sliding frame (42).

4. A chemical product processing hydrolysis kettle for mixing uniformly according to claim 2, characterized in that: The bottom stirring mechanism (3) comprises a bottom shaft (31), the bottom shaft (31) being fixedly connected to the middle shaft (41) via a second connecting flange, a first bottom stirring blade (32) being fixedly arranged at the lower part of the bottom shaft (31), and a second bottom stirring blade (33) being fixedly arranged on the bottom shaft (31) above the first bottom stirring blade (32).

5. A chemical product processing hydrolysis kettle for mixing uniformly according to claim 4, characterized in that: The kettle (1) further comprises a limiting mechanism (6) arranged on the upper shaft (51) and the bottom shaft (31), for limiting the upper shaft (51) and the bottom shaft (31), wherein the limiting mechanism (6) on the upper shaft (51) comprises a limiting plate (61), the limiting plate (61) being rotatably arranged on the upper shaft (51), a plurality of limiting rods (62) being fixedly arranged at intervals on the side wall of the limiting plate (61), and the other end of the limiting rod (62) being connected to the inner wall of the kettle body (1) via a positioning assembly.

6. A chemical product processing hydrolysis kettle for mixing uniformly according to claim 5, characterized in that: The positioning assembly comprises an inserting plate (63) and a positioning plate (64); the inserting plate (63) is fixedly arranged on the limiting rod (62); the positioning plate (64) is fixedly arranged on the inner wall of the kettle body (1); and the other end of the positioning plate (64) is provided with a slot (65) adapted to the inserting plate (63).

Citation Information

Patent Citations

  • Hydrolysis kettle for chemical material production

    CN215901765U