Non-ferrous metal screening machine

By designing the crushing and sorting mechanism of the non-ferrous metal screening machine, the inaccurate sorting problem caused by different eddy current strengths in the prior art is solved, and uniformity of material particle size and efficient sorting are achieved, and working efficiency and sorting accuracy are improved.

CN222753363UActive Publication Date: 2025-04-15重庆天泰观复新材料有限公司
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Patent Information

Application Number
CN202421369372.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-04-15
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

Due to the different volumes and sizes of non-ferrous metal materials, the induced eddy current intensity is different, resulting in different distances of leap forward, causing metal particles to enter the non-metal collection box, increasing processes, extending workflow, and increasing labor and material transport costs.

Method used

A non-ferrous metal screening machine is designed, including a crushing mechanism and a sorting mechanism. The crushing mechanism crushes the material into particles of the same size through two crushing rollers and transmission gears. The screening plate filters and sorts the crushed material. The sorting mechanism uses permanent magnet rollers and conveyor belts to sort non-ferrous metals and non-metals.

Benefits of technology

By uniformizing the size of the material particles and sorting, work efficiency is improved, additional process and labor costs are reduced, work flow is simplified, and material sorting accuracy is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a nonferrous metal screening machine which comprises a box body, a feeding hopper is arranged on the top of the box body, a discharging port is formed in the bottom of the box body, a smashing mechanism and a sorting mechanism are sequentially arranged in the box body from top to bottom, and the smashing mechanism comprises two smashing rollers which are rotationally arranged on the box body, are parallel to each other and are used for smashing materials; the crushing motor is arranged on the outer side of the box body, and the output end of the crushing motor is fixedly connected with one end of a roller shaft of one crushing roller; the two transmission gears are respectively arranged at one ends, far away from the crushing motor, of the roll shafts of the two crushing rolls and are mutually meshed for transmission; and the screening plate is arranged below the crushing rollers and is used for filtering and sorting the crushed materials. According to the non-ferrous metal screening machine, the smashing mechanism and the sorting mechanism are arranged in the box body, materials are smashed through the smashing mechanism to enable the particle sizes of the materials to be the same as much as possible, then the materials are screened through the screening plate to screen out particles with proper diameters, and then the particles are sorted through the sorting mechanism, so that the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of nonferrous metal screening, in particular to a nonferrous metal screening machine. Background Art

[0002] Nonferrous metals, also known as non-ferrous metals, are a general term for all metals other than iron, manganese and chromium. They are widely used in the fields of metallurgical engineering and metal materials science. During the processing of nonferrous metals, impurities in their raw materials need to be screened out.

[0003] Most of the existing non-ferrous metal screening devices are eddy current separators. The separator assembly is the core component of the equipment, which consists of a permanent magnetic roller, a material conveying system (including a material conveyor belt, a conveyor belt drive roller and a reduction motor). When working, a high-frequency alternating magnetic field is generated on the surface of the permanent magnetic roller. When conductive non-ferrous metals pass through the magnetic field, eddy currents are induced in the non-ferrous metals. This eddy current itself will generate a magnetic field in the opposite direction of the original magnetic field. Non-ferrous metals (such as copper, aluminum, etc.) will leap forward along their transportation direction due to the repulsive force of the magnetic field, thereby achieving separation from other non-conductors or non-metallic substances and achieving the purpose of separation.

[0004] However, due to the different sizes of non-ferrous metal materials, the induced eddy current strength is different, which leads to different forward distances, causing metal particles to enter the non-metallic collection box, thereby adding additional steps, lengthening the workflow, and material transfer and other work will also lead to increased labor costs. Utility Model Content

[0005] In view of the deficiencies existing in the prior art, the utility model provides a non-ferrous metal screening machine to solve the technical problems in the related technology that, due to the different sizes of non-ferrous metal materials, the eddy current intensities induced by them are different, which in turn causes the forward flying distances to be different, resulting in the phenomenon that metal particles enter the non-metallic collection box, thereby adding extra steps, resulting in lengthening the work process, and material transfer and other work will also lead to increased labor and other costs.

[0006] The utility model provides a non-ferrous metal screening machine, comprising:

[0007] A box body, a feed hopper is provided on the top of the box body, a discharge port is provided at the bottom of the box body, and a crushing mechanism and a sorting mechanism are provided in the box body from top to bottom, wherein the crushing mechanism includes:

[0008] Two crushing rollers are rotatably arranged on the box body and parallel to each other, and are used to crush the materials;

[0009] A pulverizing motor is arranged outside the box body and its output end is fixedly connected to one end of a roller shaft of a pulverizing roller;

[0010] Two transmission gears are respectively arranged at one end of the roller shafts of the two crushing rollers away from the crushing motor and mesh with each other for transmission;

[0011] The screening plate is arranged in the box and below the crushing roller, and is used for filtering and sorting the crushed materials.

[0012] Furthermore, the screen plate is arranged at an incline; a return pipe is arranged on the outer side of the box body corresponding to the lower end of the screen plate, and the return pipe is connected with the box body, so that the ore sorted by the screen plate can enter the return pipe.

[0013] Furthermore, a conveying screw is provided in the return pipe; and a return motor is provided at the bottom end of the return pipe, which is transmission-connected to the conveying screw inside the return pipe and is used to drive the conveying screw to rotate so as to convey the screened ore into the feed hopper.

[0014] Furthermore, an inclined conveying pipe is provided on the top of the return pipe, and the conveying pipe is connected to the feed hopper.

[0015] Furthermore, a material guide plate for driving the material to move is disposed above the two crushing rollers, and the two material guide plates are arranged obliquely along the axial direction of the box body.

[0016] Furthermore, a supporting block, a vibration motor for driving the filter plate to move up and down, and a bracket for fixing the vibration motor are provided on the inner wall of the box; one end of the screening plate is rotatably arranged on the box, and the other end is movably mounted on the supporting block.

[0017] Furthermore, two guide plates are obliquely provided below the screening plate, and the two guide plates form a material guiding channel whose opening gradually decreases from top to bottom, and the sorting mechanism is arranged below the material guiding channel.

[0018] Furthermore, the sorting mechanism includes a conveyor belt, a permanent magnet roller is arranged inside the conveyor belt, and the permanent magnet roller is arranged away from the material guide channel; a dividing plate is provided at the discharge port, and the dividing plate divides the discharge port into a non-metallic discharge port and a metal discharge port, and the non-metallic discharge port is arranged close to the permanent magnet roller.

[0019] Compared with the prior art, the utility model has the following beneficial effects:

[0020] The utility model discloses a nonferrous metal screening machine, by arranging a crushing mechanism and a sorting mechanism in a box body, the material is first crushed by the crushing mechanism to make the particle size as uniform as possible, then screened by a screening plate to screen out particles of suitable diameter, and then sorted by the sorting mechanism, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1This is a schematic diagram of the main structure of a non-ferrous metal screening machine according to an embodiment of the utility model;

[0022] Figure 2 This is a side structural schematic diagram of a crushing mechanism in a nonferrous metal screening machine according to an embodiment of the utility model;

[0023] Description of Figure Numbers:

[0024] 100, box body; 110, feed hopper; 120, guide plate; 130, guide plate; 140, material dividing plate; 150, non-metallic discharge port; 160, metal discharge port;

[0025] 210, crushing roller; 220, crushing motor; 230, transmission gear; 240, screening plate;

[0026] 310, material return pipe; 320, conveying screw; 330, material return motor; 340, conveying pipe;

[0027] 410, supporting block; 420, vibration motor; 430, bracket;

[0028] 510. Conveyor belt; 520. Permanent magnet roller.

[0029] The purpose, features and advantages of the present invention will be further described in conjunction with the embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and beneficial effects of the utility model more clear, the technical solution of the utility model is further described below in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0031] In the description of the utility model, it should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of the specification are only used to match the contents disclosed in the specification for people familiar with the technology to understand and read, and are not used to limit the limiting conditions that the utility model can be implemented, so they have no substantial technical significance. Any modification of the structure, change of the proportional relationship or adjustment of the size should still fall within the scope of the technical content disclosed by the utility model without affecting the effect that the utility model can produce and the purpose that can be achieved. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the utility model. The change or adjustment of the relative relationship should also be regarded as the scope of the implementation of the utility model without substantial change of the technical content.

[0032] like Figure 1-2As shown, an embodiment of the utility model provides a nonferrous metal screening machine, including a box body 100, a feed hopper 110 is provided on the top of the box body 100, and the upper end of the feed hopper 110 has an opening connected to the outside, and materials enter from the opening of the feed hopper 110, and a discharge port is provided at the bottom of the box body 100, and a crushing mechanism and a sorting mechanism are arranged in the box body 100 from top to bottom, wherein the crushing mechanism includes two crushing rollers 210, a crushing motor 220, two transmission gears 230 and a screening plate 240; the two crushing rollers 210 are rotatably arranged on the box body 100 and are parallel to each other, and are used to crush the materials; the crushing The motor 220 is arranged on the outside of the box body 100 and its output end is fixedly connected to one end of the roller shaft of a crushing roller 210; the two transmission gears 230 are respectively arranged at one end of the roller shaft of the two crushing rollers 210 away from the crushing motor 220 and are meshed with each other for transmission; the screening plate 240 is arranged in the box body 100 and is located below the crushing roller 210, and is used to filter and sort the crushed materials. Specifically, the surface of the screening plate 240 is provided with evenly distributed screening holes, which can screen the ore put onto the screening plate 240, so that the material that meets the size requirements passes through the screening holes, while the larger material is retained on the screening plate 240.

[0033] In the embodiment of the utility model, by arranging a crushing mechanism and a sorting mechanism in the box 100, the material is first crushed by the crushing mechanism to make its particle size as uniform as possible, and then screened by the screening plate 240 to screen out particles of suitable diameter, and then sorted by the sorting mechanism, thereby improving work efficiency.

[0034] like Figure 1-2 As shown, in the embodiment of the utility model, the screening plate 240 is arranged at an angle; a return pipe 310 is arranged on the outer side of the box body 100 corresponding to the lower end of the screening plate 240, and the return pipe 310 is connected to the box body 100, so that the ore sorted by the screening plate 240 can enter the return pipe 310, and the large volume of material retained on the screening plate 240 can be collected through the return pipe 310 for secondary processing.

[0035] like Figure 1-2As shown, in the embodiment of the utility model, a conveying screw 320 is provided in the return tube 310; a return motor 330 is provided at the bottom end of the return tube 310, which is transmission-connected to the conveying screw 320 inside the return tube 310, and is used to drive the conveying screw 320 to rotate so as to convey the screened ore to the feed hopper 110. By starting the return motor 330, the return motor 330 drives the conveying screw 320 to rotate, so as to convey the material that is not screened out by the screening plate 240 to the feed hopper 110 (smaller materials fall through the sieve holes, while larger materials remain on the plate and are conveyed to the feed hopper 110 under the action of gravity), and then are crushed by the crushing mechanism so that the particle size meets the requirements of the screening plate 240, so that the subsequent sorting mechanism can perform sorting.

[0036] like Figure 1-2 As shown, in the embodiment of the utility model, an inclined conveying pipe 340 is provided on the top of the return pipe 310, and the conveying pipe 340 is connected to the feed hopper 110. The inclined conveying pipe 340 can effectively reduce material retention and improve conveying efficiency by using gravity.

[0037] like Figure 1-2 As shown, in the embodiment of the utility model, a material guide plate 120 for driving the movement of materials is provided above the two crushing rollers 210. The two material guide plates 120 are arranged to be inclined along the axial direction of the box body 100 so as to guide the materials during the feeding process, so that the materials can accurately enter the gap between the two crushing rollers 210, thereby improving the crushing effect.

[0038] like Figure 1-2 As shown, in the embodiment of the utility model, a supporting block 410, a vibration motor 420 for driving the filter plate to move up and down, and an L-shaped bracket 430 for fixing the vibration motor 420 are provided on the inner wall of the box body 100; one end of the screening plate 240 is rotatably arranged on the box body 100, and the other end is movably installed on the supporting block 410. By starting the vibration motor 420, the vibration motor 420 drives the screening plate 240 to move up and down along the hinge, so that the material on the screening plate 240 can move along the inclined surface and finally enter the return pipe 310, thereby improving its circulation efficiency and avoiding clogging of the screen holes.

[0039] like Figure 1-2 As shown, in the embodiment of the utility model, two guide plates 130 are obliquely provided below the screening plate 240, and the two guide plates 130 form a material guiding channel with an opening gradually decreasing from top to bottom, and the sorting mechanism is arranged below the material guiding channel. Specifically, the two guide plates 130 have different inclination angles so that their material guiding channels are located on one side of the sorting mechanism, and the material guiding channels of the guide plates 130 facilitate the materials to fall into the sorting mechanism in a concentrated manner for further sorting.

[0040] like Figure 1-2 As shown, in an embodiment of the utility model, the sorting mechanism includes a conveyor belt 510, a permanent magnet roller 520 is arranged in the conveyor belt 510, and the permanent magnet roller 520 is arranged away from the material guide channel; a dividing plate 140 is provided at the discharge port, and the dividing plate 140 divides the discharge port into a non-metallic discharge port 150 and a metal discharge port 160, and the non-metallic discharge port 150 is arranged close to the permanent magnet roller 520, wherein the top of the dividing plate 140 is an arc-shaped structure so that non-ferrous metals can slide out of the metal material outlet, and the materials screened out on the conveyor belt 510 are sorted into non-ferrous metals and non-metals by the permanent magnet roller 520, and then the materials are facilitated to fall to the corresponding discharge port through the dividing plate 140.

[0041] In the embodiment of the utility model, the conveyor belt 510 and the permanent magnet roller 520 are technologies well known to those skilled in the art, so their specific structures are not described in detail here.

[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A non-ferrous metal screening machine, characterized in that: The invention comprises a box body (100), wherein a feed hopper (110) is provided at the top of the box body (100), a discharge port is provided at the bottom of the box body (100), and a crushing mechanism and a sorting mechanism are provided in the box body (100) from top to bottom, wherein the crushing mechanism comprises: Two crushing rollers (210) are rotatably disposed on the box body (100) and are parallel to each other, and are used to crush materials; A crushing motor (220) is arranged outside the box (100) and its output end is fixedly connected to one end of a roller shaft of a crushing roller (210); Two transmission gears (230) are respectively arranged at one end of the roller shafts of the two crushing rollers (210) away from the crushing motor (220) and mesh with each other for transmission; The screening plate (240) is arranged in the box (100) and below the crushing roller (210), and is used to filter and sort the crushed material.

2. A non-ferrous metal screening machine as claimed in claim 1, characterized in that: The screening plate (240) is arranged in an inclined manner; a return pipe (310) is arranged on the outer side of the box (100) corresponding to the lower end of the screening plate (240), and the return pipe (310) is connected to the box (100) so as to facilitate the ore sorted by the screening plate (240) to enter the return pipe (310).

3. A non-ferrous metal screening machine as claimed in claim 2, characterized in that: A conveying screw (320) is provided in the return pipe (310); a return motor (330) is provided at the bottom end of the return pipe (310) and is transmission-connected to the conveying screw (320) inside the return pipe (310), so as to drive the conveying screw (320) to rotate so as to convey the screened ore into the feed hopper (110).

4. A non-ferrous metal screening machine as claimed in claim 3, characterized in that: The top of the return pipe (310) is provided with an inclined conveying pipe (340), and the conveying pipe (340) is connected to the feed hopper (110).

5. A non-ferrous metal screening machine as claimed in claim 1, characterized in that: A material guide plate (120) for driving the movement of materials is disposed above the two crushing rollers (210), and the two material guide plates (120) are disposed obliquely along the axial direction of the box body (100).

6. A non-ferrous metal screening machine as claimed in claim 1, characterized in that: A supporting block (410), a vibration motor (420) for driving the filter plate to move up and down, and a bracket (430) for fixing the vibration motor (420) are provided on the inner wall of the box body (100); one end of the screening plate (240) is rotatably arranged on the box body (100), and the other end is movably mounted on the supporting block (410).

7. A non-ferrous metal screening machine as claimed in claim 1, characterized in that: Two guide plates (130) are obliquely arranged below the screening plate (240), and the two guide plates (130) form a material guiding channel whose opening gradually decreases from top to bottom, and the sorting mechanism is arranged below the material guiding channel.

8. A non-ferrous metal screening machine as claimed in claim 7, characterized in that: The sorting mechanism comprises a conveyor belt (510), a permanent magnet roller (520) is arranged inside the conveyor belt (510), and the permanent magnet roller (520) is arranged away from the material guide channel; a dividing plate (140) is provided at the discharge port, and the dividing plate (140) divides the discharge port into a non-metal discharge port (150) and a metal discharge port (160), and the non-metal discharge port (150) is arranged close to the permanent magnet roller (520).