Impurity removal equipment for fine iron powder processing

By designing an iron fine powder processing and impurity removal equipment using a motor-driven gear system and a vibration device, the problem of uneven material flow caused by artificial cutting is solved, efficient screening and impurity removal of iron fine powder are achieved, and product quality and equipment life are improved.

CN222753461UActive Publication Date: 2025-04-15LUANPING BAOLANZHONG MINING CO LTD
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Patent Information

Application Number
CN202421380169.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-15
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing iron fine powder cutting method relies on manual operation, resulting in uneven cutting volume, affecting the operating efficiency and product quality of magnetic separation equipment.

Method used

A kind of impurity removal equipment for iron fine powder processing is designed, using a motor-driven gear system and vibration device. Through the cooperation of the ring magnet and mesh, uniform screening of iron fine powder and impurity removal are achieved.

Benefits of technology

Effectively control the flow rate and speed of materials, ensure uniform flow, improve magnetic separation efficiency, reduce equipment wear, and improve product purity and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mineral processing, and discloses an impurity removal device for fine iron powder processing, which comprises a workbench, a circular ring magnet is arranged in the workbench, a mesh is fixedly mounted in the circular ring magnet, a fixing rod is fixedly mounted at the top of the workbench, a fixing plate is fixedly mounted at the top of the fixing rod, and the fixing plate is fixedly mounted at the bottom of the workbench. A conveying pipe is fixedly mounted in the fixing plate, and the bottom of the conveying pipe extends into the annular magnet. The device can effectively control the flow and the speed of materials, enables the materials to be distributed more evenly in the screening process, prevents the materials from accumulating or excessively impacting a screen, improves screening efficiency, can reduce direct impact of the materials on screening equipment through indirect discharging, reduces the abrasion degree of the equipment, and improves the screening efficiency. And the service life of equipment is prolonged, impurities and particles which do not meet the specification in the fine iron powder can be reduced, and the purity and the quality of products are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mineral processing, and more specifically, to impurity removal equipment for iron concentrate processing. Background Art

[0002] Before iron ore concentrate is put into industrial use, it needs to go through a series of fine processing steps to ensure that its quality meets the requirements and improve its performance in practical applications. These processing steps mainly include crushing, fine grinding, magnetic separation and flotation, etc. Each step is crucial and together they determine the final quality of iron ore concentrate. In this series of steps, magnetic separation is a particularly critical link. Magnetic separation is the process of separating iron ore concentrate from other non-magnetic substances in iron ore by using magnetic differences. It requires that the input material flow is uniform and stable to ensure that the magnetic separation equipment can efficiently and accurately separate the iron ore concentrate. However, in the material feeding link before magnetic separation, the existing method usually relies on manual operation. Although this manual feeding method is simple and direct, it has obvious defects. Since manual feeding mainly relies on the operator's professional experience and feeling, it is difficult to accurately control the amount of feeding. This leads to fluctuations and gaps in the amount of feeding in actual operation. When different amounts of materials enter the magnetic separation equipment at the same time, it will cause uneven accumulation of the material flow, which will affect the effect of magnetic separation. Specifically, if the amount of material fed is too much, the magnetic separation equipment may not be able to handle it, resulting in incomplete separation of iron ore concentrate and non-magnetic materials, which reduces the purity of the iron ore concentrate; if the amount of material fed is too little, the processing capacity of the magnetic separation equipment may not be fully utilized, reducing production efficiency. In addition, uneven material flow accumulation may also affect the normal operation of the magnetic separation equipment and even damage the equipment. Utility Model Content

[0003] In order to overcome the deficiencies of the prior art, the utility model provides an impurity removal device for iron ore concentrate processing, which has the advantage of good impurity removal effect in mineral processing.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an impurity removal equipment for iron ore concentrate processing, comprising a workbench, a circular ring magnet is arranged inside the workbench, a mesh is fixedly installed inside the circular ring magnet, a fixing rod is fixedly installed on the top of the workbench, a fixing plate is fixedly installed on the top of the fixing rod, a conveying pipe is fixedly installed inside the fixing plate, and the bottom of the conveying pipe extends to the inside of the circular ring magnet, a shell is fixedly installed on the top of the conveying pipe, a conveying pipe 1 is fixedly installed inside the bottom end of the shell, a feeding pipe 1 is fixedly installed inside the top end of the shell, an inner shell is movably installed inside the shell, a conveying pipe 2 is fixedly installed inside the bottom end of the inner shell, a feeding pipe 2 is fixedly installed inside the top end of the inner shell, a connecting shaft is fixedly installed on the top of the inner shell and the connecting shaft passes through the shell, a slave gear is fixedly installed on the top of the connecting shaft, a main gear is meshed on the side of the slave gear, and a motor 1 is fixedly installed on the top of the main gear.

[0005] As an optimal technical solution of the utility model, a base plate is provided at the bottom of the workbench, a vibration device is fixedly installed on the top of the workbench, a rectangular column is fixedly installed at the bottom of the base plate, a connecting plate is fixedly installed between the four rectangular columns, a connecting pipe is fixedly installed between the base plate and the connecting plate and the connecting pipe is fixedly connected to the bottom of the circular ring magnet, a human-shaped pipe is fixedly installed at the bottom of the connecting pipe, a movable shaft is movably installed inside the human-shaped pipe, a baffle is fixedly installed on the surface of the movable shaft, a motor 2 is fixedly installed on the front of the human-shaped pipe, and the output shaft of the motor 2 is fixedly connected to one end of the movable shaft, a discharge port is provided at the left end of the human-shaped pipe, a debris removal port is provided at the right end of the human-shaped pipe, and a reinforcement rod is fixedly installed on the front of the workbench.

[0006] As a preferred technical solution of the utility model, four legs are fixedly installed on the bottom of the connecting plate, and leg pads are fixedly installed on the bottom of the four legs.

[0007] As a preferred technical solution of the utility model, a motor protection cover is arranged on the top of the main gear and the motor 1 is located inside the motor protection cover, and heat dissipation holes are opened on the surface of the motor protection cover.

[0008] As a preferred technical solution of the utility model, a reinforcement rod is fixedly installed between the workbench and the shell, and the reinforcement rod is made of stainless steel.

[0009] As a preferred technical solution of the utility model, there are seven mesh sheets, and the seven mesh sheets are evenly distributed inside the circular ring magnet.

[0010] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0011] 1. The utility model uses the power of motor 1 to rotate the slave gear meshing with the main gear. The rotation of the slave gear causes the inner shell to rotate inside the outer shell through the connecting shaft. Then, the feed pipe 2 is connected with the feed pipe 1 after one circle of rotation. At this time, the iron ore powder inside the inner shell falls from the inside of the conveying pipe to the inside of the circular magnet for screening. Compared with the traditional device, this device can effectively control the flow rate and speed of the material, so that the material is more evenly distributed during the screening process, thereby avoiding material accumulation or excessive impact on the screen, improving the screening efficiency, and at the same time, through indirect feeding, it can reduce the direct impact of the material on the screening equipment, reduce the degree of wear of the equipment, and extend the service life of the equipment. It can also reduce impurities and particles that do not meet the specifications in the iron ore powder, and improve the purity and quality of the product.

[0012] 2. The utility model uses a reinforcing rod to form a magnetic space for the circular magnet, which absorbs the iron impurities in the iron ore concentrate and causes them to fall from the holes on the surface of the mesh to the discharge port for discharge. At the same time, by starting motor 2 to rotate and change the position of the baffle, the reinforcing rod is closed to make the magnetic space disappear, and then the vibration device is started to make the workbench shake as a whole, so that the impurities on the surface of the mesh fall through the holes to the impurity removal port and are discharged. Compared with the traditional device, this device can directly capture the iron impurities, thereby efficiently removing the iron impurities in the iron concentrate, and at the same time, the mesh and the circular magnet are used in combination to ensure that the iron impurities are removed simultaneously during the screening process, thereby improving the screening efficiency. Moreover, the vibration effect of the vibration device can effectively prevent the accumulation and clogging of iron impurities on the mesh, thereby maintaining the screening efficiency and accuracy of the mesh. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the front structure of the utility model;

[0015] Figure 3 This is a front sectional structural schematic diagram of the utility model;

[0016] Figure 4 This is a schematic diagram of the front cross-sectional structure of the housing of the utility model;

[0017] Figure 5 It is a schematic diagram of the cross-sectional structure of the human-shaped pipeline of the utility model.

[0018] In the figure: 1. workbench; 2. circular ring magnet; 3. fixing rod; 4. fixing plate; 5. conveying pipe; 6. outer shell; 7. conveying pipe 1; 8. feeding pipe 1; 9. inner shell; 10. conveying pipe 2; 11. feeding pipe 2; 12. connecting shaft; 13. slave gear; 14. main gear; 15. motor 1; 16. mesh; 17. bottom plate; 18. rectangular column; 19. connecting plate; 20. connecting pipe; 21. human-shaped pipe; 22. movable shaft; 23. baffle; 24. motor 2; 25. discharge port; 26. impurity removal port; 27. vibration device; 28. motor protection cover; 29. ​​heat dissipation hole; 30. support leg; 31. support leg pad; 32. reinforcement rod. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] like Figures 1 to 5 As shown, the utility model provides an impurity removal device for processing iron concentrate, comprising a workbench 1, a circular ring magnet 2 is arranged inside the workbench 1, a mesh 16 is fixedly installed inside the circular ring magnet 2, a fixing rod 3 is fixedly installed on the top of the workbench 1, a fixing plate 4 is fixedly installed on the top of the fixing rod 3, a conveying pipe 5 is fixedly installed inside the fixing plate 4, and the bottom of the conveying pipe 5 extends to the inside of the circular ring magnet 2, a shell 6 is fixedly installed on the top of the conveying pipe 5, a conveying pipe 7 is fixedly installed inside the bottom end of the shell 6, a feeding pipe 8 is fixedly installed inside the top of the shell 6, an inner shell 9 is movably installed inside the shell 6, a conveying pipe 10 is fixedly installed inside the bottom end of the inner shell 9, a feeding pipe 11 is fixedly installed inside the top of the inner shell 9, a connecting shaft 12 is fixedly installed on the top of the inner shell 9 and the connecting shaft 12 passes through the shell 6, a slave gear 13 is fixedly installed on the top of the connecting shaft 12, a main gear 14 is meshed with the side of the slave gear 13, and a motor 15 is fixedly installed on the top of the main gear 14;

[0021] When in use, the staff pours the iron ore fine powder from the top of the feed pipe 11 into the inner wall of the feed pipe 8 and drops into the inner shell 9 in sequence. Then the staff starts the motor 15. The power generated by the motor 15 makes the main gear 14 rotate. Since the main gear 14 is meshed with the slave gear 13, the main gear 14 drives the slave gear 13 to rotate synchronously while rotating. Then the inner shell 9 fixed at the bottom of the connecting shaft 12 also rotates while the slave gear 13 rotates. Through the rotation of the inner shell 9, the feed pipe 10 is connected with the feed pipe 7 after rotating one circle. At this time, the iron ore fine powder inside the inner shell 9 falls into the inside of the annular magnet 2 through the conveying pipe 5 for screening.

[0022] The power of motor 15 causes the slave gear 13 meshing with the main gear 14 to rotate. The rotation of the slave gear 13 causes the inner shell 9 to rotate inside the outer shell 6 through the connecting shaft 12. Then, the feed pipe 2 10 is connected to the feed pipe 7 after one circle of rotation. At this time, the iron ore concentrate inside the inner shell 9 falls from the inside of the conveying pipe 5 to the inside of the circular magnet 2 for screening. Compared with the traditional device, this device can effectively control the flow rate and speed of the material, so that the material is more evenly distributed during the screening process, thereby avoiding material accumulation or excessive impact on the screen, improving the screening efficiency, and at the same time, through indirect material discharge, it can reduce the direct impact of the material on the screening equipment, reduce the degree of equipment wear, extend the service life of the equipment, and reduce impurities and particles that do not meet the specifications in the iron ore concentrate, thereby improving the purity and quality of the product.

[0023] Among them, a bottom plate 17 is provided at the bottom of the workbench 1, a vibration device 27 is fixedly installed on the top of the workbench 1, a rectangular column 18 is fixedly installed at the bottom of the bottom plate 17, a connecting plate 19 is fixedly installed between the four rectangular columns 18, a connecting pipe 20 is fixedly installed between the bottom plate 17 and the connecting plate 19, and the connecting pipe 20 is fixedly connected to the bottom of the circular ring magnet 2, a human-shaped pipe 21 is fixedly installed at the bottom of the connecting pipe 20, a movable shaft 22 is movably installed inside the human-shaped pipe 21, a baffle 23 is fixedly installed on the surface of the movable shaft 22, a motor 24 is fixedly installed on the front of the human-shaped pipe 21, and the output shaft of the motor 24 is fixedly connected to one end of the movable shaft 22, a discharge port 25 is provided at the left end of the human-shaped pipe 21, and a debris removal port 26 is provided at the right end of the human-shaped pipe 21, and a reinforcement rod 32 is fixedly installed on the front of the workbench 1;

[0024] Before the iron ore concentrate falls into the inside of the circular magnet 2, the staff starts the circular magnet 2 through the reinforcing rod 32, so that the circular magnet 2 forms a magnetic space, thereby adsorbing the iron impurities in the iron ore concentrate, and at the same time, the baffle 23 is rotated to the right fork of the human-shaped pipe 21 by the power of the motor 24, and the screened iron impurities fall through the holes on the surface of the mesh 16 to the left fork of the human-shaped pipe 21 and are discharged through the discharge port 25, and then the baffle 23 is rotated to the left fork of the human-shaped pipe 21 by the power of the motor 24 again. At this time, the magnetic space of the circular magnet 2 is closed by the reinforcing rod 32, and the iron impurities fall on the surface of the mesh 16, and then the vibration device 27 is started to shake the workbench 1 as a whole, so that the iron impurities on the surface of the mesh 16 fall from the holes and are discharged from the impurity removal port 26;

[0025] After the reinforcing rod 32 is used to form a magnetic space, the annular magnet 2 absorbs the iron impurities in the iron ore powder and then drops them from the holes on the surface of the mesh 16 to the discharge port 25 for discharge. At the same time, by starting the motor 24 to rotate and change the position of the baffle 23, the reinforcing rod 32 is closed to make the magnetic space disappear, and then the vibration device 27 is started to make the workbench 1 shake as a whole, so that the impurities on the surface of the mesh 16 drop through the holes to the impurity removal port 26 and are discharged. Compared with the traditional device, this device can directly capture iron impurities, thereby efficiently removing iron impurities in the iron ore powder, thereby efficiently removing iron impurities. At the same time, the mesh 16 and the annular magnet 2 are used in combination to ensure that iron impurities are removed simultaneously during the screening process, thereby improving the screening efficiency. In addition, the vibration effect of the vibration device 27 can effectively prevent the accumulation and blockage of iron impurities on the mesh 16, thereby maintaining the screening efficiency and accuracy of the mesh 16.

[0026] Among them, four legs 30 are fixedly installed at the bottom of the connecting plate 19, and leg pads 31 are fixedly installed at the bottom of the four legs 30;

[0027] Four legs 30 are fixedly mounted on the bottom of the connecting plate 19 , and leg pads 31 are fixedly mounted on the bottom of the four legs 30 . The leg pads 31 can disperse the pressure from above, thereby improving the stability of the device.

[0028] Among them, a motor protection cover 28 is provided on the top of the main gear 14 and the motor 15 is located inside the motor protection cover 28, and a heat dissipation hole 29 is opened on the surface of the motor protection cover 28;

[0029] A motor protection cover 28 is provided on the top of the main gear 14 and the motor 15 is located inside the motor protection cover 28. A heat dissipation hole 29 is provided on the surface of the motor protection cover 28. The motor 15 inside is protected by the motor protection cover 28 from being damaged by external impact, and the heat dissipation hole 29 can quickly dissipate the heat of the motor 15.

[0030] Among them, a reinforcement rod 32 is fixedly installed between the workbench 1 and the shell 6, and the reinforcement rod 32 is made of stainless steel;

[0031] A reinforcement rod 32 is fixedly installed between the workbench 1 and the shell 6. The reinforcement rod 32 is made of stainless steel. The strength between the workbench 1 and the shell 6 can be reinforced by the reinforcement rod 32, thereby improving the use effect of the device.

[0032] There are seven mesh sheets 16, and the seven mesh sheets 16 are evenly distributed inside the circular magnet 2;

[0033] There are seven mesh sheets 16 , which are evenly distributed inside the circular ring magnet 2 . The use of the seven mesh sheets 16 can better screen out impurities in the iron ore concentrate, thereby improving the quality of the iron ore concentrate.

[0034] The working principle and use process of this utility model:

[0035] When in use, the staff pours the iron ore powder from the top of the feed pipe 11 and drops it into the inner shell 9 along the inner wall of the feed pipe 8 in sequence. Then the staff starts the motor 15. The power generated by the motor 15 causes the main gear 14 to rotate. Since the main gear 14 is meshed with the slave gear 13, the main gear 14 drives the slave gear 13 to rotate synchronously while rotating. The inner shell 9 fixed at the bottom of the connecting shaft 12 also rotates while the slave gear 13 rotates. Through the rotation of the inner shell 9, the feed pipe 10 is connected to the feed pipe 7 after rotating one circle. At this time, the iron ore powder inside the inner shell 9 falls into the inside of the circular magnet 2 through the conveying pipe 5 for screening.

[0036] Before the iron ore concentrate falls into the inside of the circular magnet 2, the staff starts the circular magnet 2 through the reinforcing rod 32, so that the circular magnet 2 forms a magnetic space, thereby adsorbing the iron impurities in the iron ore concentrate, and at the same time, the baffle 23 is rotated to the right fork of the human-shaped pipe 21 by the power of the motor 24, and the screened iron impurities fall through the holes on the surface of the mesh 16 to the left fork of the human-shaped pipe 21 and are discharged through the discharge port 25, and then the baffle 23 is rotated to the left fork of the human-shaped pipe 21 by the power of the motor 24 again. At this time, the magnetic space of the circular magnet 2 is closed by the reinforcing rod 32, and the iron impurities fall on the surface of the mesh 16, and then the vibration device 27 is started to shake the workbench 1 as a whole, so that the iron impurities on the surface of the mesh 16 fall from the holes and are discharged from the impurity removal port 26.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An impurity removal device for iron ore concentrate processing, comprising a workbench (1), characterized in that: A circular ring magnet (2) is arranged inside the workbench (1), a mesh sheet (16) is fixedly installed inside the circular ring magnet (2), a fixing rod (3) is fixedly installed on the top of the workbench (1), a fixing plate (4) is fixedly installed on the top of the fixing rod (3), a conveying pipe (5) is fixedly installed inside the fixing plate (4), and the bottom of the conveying pipe (5) extends to the inside of the circular ring magnet (2), a shell (6) is fixedly installed on the top of the conveying pipe (5), a conveying pipe (7) is fixedly installed inside the bottom end of the shell (6), and a top end of the shell (6) is fixedly installed inside the top end of the shell (6). A feed pipe (8) is fixedly installed at the bottom, an inner shell (9) is movably installed inside the outer shell (6), a conveying pipe (10) is fixedly installed inside the bottom of the inner shell (9), a feed pipe (11) is fixedly installed inside the top of the inner shell (9), a connecting shaft (12) is fixedly installed at the top of the inner shell (9), and the connecting shaft (12) passes through the outer shell (6), a slave gear (13) is fixedly installed at the top of the connecting shaft (12), a main gear (14) is meshed with the side of the slave gear (13), and a motor (15) is fixedly installed on the top of the main gear (14).

2. The impurity removal equipment for iron ore concentrate processing according to claim 1 is characterized in that: A bottom plate (17) is provided at the bottom of the workbench (1), a vibration device (27) is fixedly installed on the top of the workbench (1), a rectangular column (18) is fixedly installed at the bottom of the bottom plate (17), a connecting plate (19) is fixedly installed between four rectangular columns (18), a connecting pipe (20) is fixedly installed between the bottom plate (17) and the connecting plate (19), and the connecting pipe (20) is fixedly connected to the bottom of the circular ring magnet (2), and a human-shaped pipe (21) is fixedly installed at the bottom of the connecting pipe (20), A movable shaft (22) is movably installed inside the human-shaped pipe (21), a baffle (23) is fixedly installed on the surface of the movable shaft (22), a second motor (24) is fixedly installed on the front of the human-shaped pipe (21), an output shaft of the second motor (24) is fixedly connected to one end of the movable shaft (22), a discharge port (25) is provided at the left end of the human-shaped pipe (21), a debris removal port (26) is provided at the right end of the human-shaped pipe (21), and a reinforcement rod (32) is fixedly installed on the front of the workbench (1).

3. The impurity removal equipment for iron ore concentrate processing according to claim 2 is characterized in that: Four supporting legs (30) are fixedly mounted on the bottom of the connecting plate (19), and supporting leg pads (31) are fixedly mounted on the bottoms of the four supporting legs (30).

4. The impurity removal equipment for iron ore concentrate processing according to claim 1 is characterized in that: A motor protection cover (28) is arranged on the top of the main gear (14), and the motor 1 (15) is located inside the motor protection cover (28). A heat dissipation hole (29) is provided on the surface of the motor protection cover (28).

5. The impurity removal equipment for iron ore concentrate processing according to claim 1 is characterized in that: A reinforcement rod (32) is fixedly installed between the workbench (1) and the shell (6), and the reinforcement rod (32) is made of stainless steel.

6. The impurity removal equipment for iron ore concentrate processing according to claim 1 is characterized in that: There are seven mesh sheets (16), and the seven mesh sheets (16) are evenly distributed inside the circular ring magnet (2).