Self-cleaning glass tempering furnace
By designing a self-cleaning glass tempering furnace including tempering furnace assembly and cleaning shell, using electric conveyor belt and rotary shaft to drive cleaning equipment, the problem of low cleaning efficiency in the prior art is solved, efficient and fast cleaning of glass surfaces is achieved, and production efficiency is improved and labor cost is saved.
Patent Information
- Application Number
- CN202421015555.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing self-cleaning glass tempering furnaces are inefficient when cleaning large-area glass surfaces, making it difficult to completely remove dust and dirt from small parts.
A self-cleaning glass tempering furnace including tempering furnace assembly and cleaning shell is designed. It uses electric conveyor belt and rotating shaft to drive large-diameter cleaning discs and scraping curtains. The motor operation is controlled by a single chip computer to achieve comprehensive cleaning of the glass surface.
It realizes efficient cleaning of large-area glass surfaces, which are fast and can easily remove dust and dirt after heat treatment, ensure clean glass surfaces, improve production efficiency and save labor costs.
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Figure CN222753992U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass production, in particular to a self-cleaning glass tempering furnace. Background Art
[0002] Tempered glass is a safety glass. Tempered glass is actually a prestressed glass. In order to improve the strength of the glass, chemical or physical methods are usually used to form compressive stress on the glass surface. When the glass is subjected to external force, the surface stress is first offset, thereby improving the bearing capacity and enhancing the glass's own resistance to wind pressure, cold and heat, impact, etc. During the production process of tempered glass, a tempering furnace is required to heat the glass evenly. After heating, the glass surface needs to be cleaned. Traditional self-cleaning glass tempering furnaces usually use electric or pneumatic robotic arms and other equipment to regularly swing, sweep, and clean the surface of the object being cleaned. Traditional self-cleaning glass tempering furnaces have a small cleaning area and cannot be cleaned in all directions, which can easily lead to small areas that are difficult to clean thoroughly. For this reason, we propose a self-cleaning glass tempering furnace. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a self-cleaning glass tempering furnace that can efficiently clean a large area of glass surface with a fast speed, and can more easily remove dust and dirt after heat treatment, etc., thereby ensuring that the glass surface is clean, improving production efficiency and saving labor costs, and can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a self-cleaning glass tempering furnace, comprising a tempering furnace assembly and a cleaning shell;
[0005] Tempering furnace assembly: it includes a heating furnace and an electric conveyor belt, the middle part of the electric conveyor belt is located inside the heating furnace, the front and rear ends of the electric conveyor belt extend to the outside of the heating furnace, and the upper surface of the electric conveyor belt is placed with glass;
[0006] Cleaning shell: It is fixedly connected to the upper surface of the front end of the electric conveyor belt. A cleaning mechanism is provided on the top of the cleaning shell. The bottom end of the cleaning mechanism extends to the inside of the cleaning shell. The bottom end of the cleaning mechanism is installed in cooperation with the upper surface of the glass.
[0007] Among them: it also includes a single-chip microcomputer, which is arranged on the front side of the heating furnace. The output end of the single-chip microcomputer is electrically connected to the input end of the electric transmission belt, which can efficiently clean a large area of glass surface with a fast speed, and it is easier to remove dust and dirt after heat treatment, etc., to ensure the cleanness of the glass surface, improve production efficiency and save labor costs.
[0008] Furthermore, the lower surface of the electric conveyor belt is fixedly connected with evenly distributed legs to facilitate the continuous operation of the stable electric conveyor belt.
[0009] Furthermore, the upper front end of the cleaning shell is provided with evenly distributed rotating grooves, the interior of the rotating grooves is rotatably connected to a scraping curtain via a pin shaft, and the bottom end of the scraping curtain is provided with evenly distributed brushes for secondary brushing to remove dust and dirt from the glass surface.
[0010] Furthermore, the cleaning mechanism includes a rotating shaft and a large-diameter cleaning disk. The rotating shaft is rotatably connected to the upper surface of the cleaning shell, and the bottom end of the rotating shaft extends to the interior of the cleaning shell. The bottom end of the rotating shaft is fixedly connected to the large-diameter cleaning disk. The cleaning surface of the large-diameter cleaning disk is installed in cooperation with the upper surface of the glass to perform preliminary cleaning of the glass surface.
[0011] Furthermore, the cleaning mechanism also includes a fixed plate, a rotating shaft and a cleaning disk. The fixed plate is fixedly connected to the outer surface of the rotating shaft, the lower surface of the fixed plate at one end away from the center of the rotating shaft is rotatably connected to the rotating shaft, the bottom end of the rotating shaft is fixedly connected to the cleaning disk, and the cleaning surface of the cleaning disk is installed in cooperation with the upper surface of a glass to facilitate all-round cleaning of the glass surface.
[0012] Furthermore, the cleaning mechanism also includes a fixed gear, gear one, gear two, gear three and a rotating shaft two, the fixed gear is fixedly connected to the top wall of the cleaning shell, the rotating shaft two is rotatably connected to the inside of the fixed plate near the center of the rotating shaft, the top of the rotating shaft two is fixedly sleeved with gear one, the outer surface of gear one is meshingly connected with the outer surface of a fixed gear, the bottom end of the rotating shaft two is fixedly sleeved with gear three, the outer surface of the rotating shaft one is fixedly sleeved with gear two, the gear two is meshingly connected with gear three, and the driving mechanism drives the revolving cleaning glass surface while rotating on its own.
[0013] Furthermore, the cleaning mechanism also includes a motor, which is installed on the upper surface of the cleaning shell by bolts, the bottom end of the motor's output shaft is fixedly connected to the top end of the rotating shaft, and the input end of the motor is electrically connected to the output end of the single-chip microcomputer to drive the cleaning mechanism to operate.
[0014] Compared with the prior art, the beneficial effects of the utility model are: the self-cleaning glass tempering furnace has the following advantages:
[0015] 1. After the heat treatment process is completed, it is transported to the front side from the outlet on the front side of the heating furnace to the cleaning shell to clean the dust on the surface of the glass and the dirt after the heat treatment. When entering the cleaning shell, the motor is controlled by the single-chip microcomputer. The output shaft of the motor drives the rotating shaft to rotate. The rotation of the rotating shaft drives the large-diameter cleaning disk at the bottom to preliminarily clean the surface of the glass. Then, the rotating shaft drives the fixed plate to revolve around the center of the rotating shaft when rotating. At the same time, when the fixed plate rotates, the gear one rotates inside the fixed plate through the rotating shaft two and then meshes and rotates with the fixed gear, thereby driving the gear three at the bottom end of the rotating shaft two to rotate. When rotating, the gear three meshes and rotates with the gear two on the outer surface of the rotating shaft one, thereby driving the bottom cleaning disk to rotate, so that while rotating, it revolves through the bottom cleaning disk to clean the dust on the surface of the glass and the dirt after the heat treatment, thereby forming a self-cleaning type that can efficiently clean a large area of glass surface with a fast speed, and it is easier to remove dust and dirt after heat treatment, etc., to ensure that the glass surface is clean, improve production efficiency and save labor costs.
[0016] 2. When the glass is transported to the outside of the cleaning shell by the electric conveyor belt, the glass contacts the brush at the bottom of the scraping curtain. The continuous forward transport of the electric conveyor belt causes the front side of the glass to contact the bottom of the brush of the scraping curtain. At the same time, the scraping curtain is rotated around the pin shaft according to the thickness of the glass, so as to brush off the dust on the outside of the glass and the dirt after heat treatment for the second time. After cleaning, the glass is continuously transported forward by the electric conveyor belt to the next process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the structure of the utility model in cross section;
[0019] Figure 3 It is a schematic diagram of the structure of the utility model enlarged at A;
[0020] Figure 4 It is a partial structural schematic diagram of the cleaning mechanism of the utility model.
[0021] In the figure: 1 tempering furnace assembly, 101 heating furnace, 102 electric conveyor belt, 2 single chip microcomputer, 3 legs, 4 glass, 5 scraping curtain, 6 rotating groove, 7 cleaning shell, 8 cleaning mechanism, 801 rotating shaft, 802 fixed gear, 803 gear one, 804 fixed plate, 805 gear two, 806 rotating shaft one, 807 cleaning disk, 808 gear three, 809 large diameter cleaning disk, 810 rotating shaft two, 811 motor. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 , This embodiment provides a technical solution: a self-cleaning glass tempering furnace, including a tempering furnace assembly 1 and a cleaning shell 7;
[0024] Tempering furnace assembly 1: It includes a heating furnace 101 and an electric conveyor belt 102. The middle part of the electric conveyor belt 102 is located inside the heating furnace 101. The front and rear ends of the electric conveyor belt 102 extend to the outside of the heating furnace 101. Glass 4 is placed on the upper surface of the electric conveyor belt 102. The lower surface of the electric conveyor belt 102 is fixedly connected with evenly distributed legs 3. The glass 4 that has not been heat-treated is placed on the upper surface of the rear electric conveyor belt 102. Then, the operation of the electric conveyor belt 102 is controlled by the single-chip microcomputer 2. The electric conveyor belt 102 is sequentially transported to the inside of the heating furnace 101 for heat treatment. After the heat treatment is completed, it is transported from the outlet on the front side of the heating furnace 101 to the front side to the cleaning shell 7 to clean the surface dust and dirt after heat treatment of the glass 4.
[0025] Cleaning shell 7: It is fixedly connected to the upper surface of the front end of the electric conveyor belt 102. The upper end of the front side of the cleaning shell 7 is provided with evenly distributed rotation grooves 6. The interior of the rotation grooves 6 is rotatably connected to a scraping curtain 5 through a pin shaft. The bottom end of the scraping curtain 5 is provided with evenly distributed brushes. When the glass 4 is transported to the outside of the cleaning shell 7 by the electric conveyor belt 102, the glass 4 contacts the brush at the bottom end of the scraping curtain 5. The continuous forward transport of the electric conveyor belt 102 makes the front side of the glass 4 contact the bottom end of the brush of the scraping curtain 5. At the same time, the scraping curtain 5 is rotated according to the thickness of the glass 4 with the pin shaft as the center, so as to brush off the dust on the outside of the glass 4 and the dirt after heat treatment for the second time. After cleaning, the glass 4 is continuously transported forward by the electric conveyor belt 102 to the next process. The cleaning shell A cleaning mechanism 8 is provided at the top of 7, the bottom end of the cleaning mechanism 8 extends to the inside of the cleaning shell 7, the bottom end of the cleaning mechanism 8 is mounted in cooperation with the upper surface of the glass 4, the cleaning mechanism 8 comprises a rotating shaft 801 and a large-diameter cleaning disk 809, the rotating shaft 801 is rotatably connected to the upper surface of the cleaning shell 7, the bottom end of the rotating shaft 801 extends to the inside of the cleaning shell 7, the bottom end of the rotating shaft 801 is fixedly connected to the large-diameter cleaning disk 809, the cleaning surface of the large-diameter cleaning disk 809 is mounted in cooperation with the upper surface of the glass 4, the cleaning mechanism 8 also comprises a fixed plate 804, a rotating shaft 806 and a cleaning disk 807, the fixed plate 804 is fixedly connected to the outer surface of the rotating shaft 801, and the lower surface of the fixed plate 804 away from the center of the rotating shaft 801 is rotatably connected to the rotating shaft 806. 806, the bottom end of the rotating shaft 1 806 is fixedly connected with a cleaning disk 807, and the cleaning surface of the cleaning disk 807 is installed in cooperation with the upper surface of a glass 4. The cleaning mechanism 8 also includes a fixed gear 802, a gear 1 803, a gear 2 805, a gear 3 808 and a rotating shaft 2 810. The fixed gear 802 is fixedly connected to the top wall of the cleaning shell 7, and the rotating shaft 2 810 is rotatably connected to the inside of the fixed plate 804 near the center end of the rotating shaft 801. The top of the rotating shaft 2 810 is fixedly sleeved with a gear 1 803, and the outer surface of the gear 1 803 is meshed with the outer surface of a fixed gear 802. The bottom end of the rotating shaft 2 810 is fixedly sleeved with a gear 3 808, and the outer surface of the rotating shaft 1 806 is fixedly sleeved with a gear 2 805. Gear 2 805 is meshed with gear 3 808, gear 1 803 revolves around fixed gear 802, gear 1 803 rotates through shaft 2 810 to drive gear 3 808 to rotate, gear 3 808 meshes with gear 2 805 and rotates, driving cleaning disc 807, cleaning disc 807 will not collide due to the limiting effect of fixed plate 804, cleaning mechanism 8 also includes motor 811, motor 811 is installed on the upper surface of cleaning housing 7 by bolts, the bottom end of the output shaft of motor 811 is fixedly connected with the top end of rotating shaft 801, the input end of motor 811 is electrically connected to the output end of single chip microcomputer 2, when entering into cleaning housing 7, motor 811 is operated by single chip microcomputer 2, the output shaft of motor 811 drives rotating shaft 801 to rotate,The rotation of the rotating shaft 801 drives the large-diameter cleaning disk 809 at the bottom to preliminarily clean the surface of the glass 4, and then the rotating shaft 801 drives the fixed plate 804 to revolve around the center of the rotating shaft 801 when rotating. At the same time, when the fixed plate 804 rotates, the gear 1 803 rotates inside the fixed plate 804 through the rotating shaft 2 810 and then meshes and rotates with the fixed gear 802, thereby driving the gear 3 808 at the bottom of the rotating shaft 2 810 to rotate. When the gear 3 808 rotates, it meshes and rotates with the gear 2 805 on the outer surface of the rotating shaft 1 806, thereby driving the cleaning disk 807 at the bottom to rotate, so that while rotating, the bottom cleaning disk 807 revolves to clean the dust and heat-treated dirt on the surface of the glass 4, thereby forming a self-cleaning type that can clean the glass surface more comprehensively, and it is easier to remove dust and heat-treated dirt, etc., to ensure that the glass surface is clean, improve production efficiency and save labor costs;
[0026] Wherein: it also includes a single chip computer 2, which is arranged on the front side of the heating furnace 1, and the output end of the single chip computer 2 is electrically connected to the input end of the electric transmission belt 102.
[0027] The working principle of a self-cleaning glass tempering furnace provided by the utility model is as follows: the glass 4 that has not been heat-treated is placed on the upper surface of the rear end electric conveyor belt 102, and then the electric conveyor belt 102 is controlled to operate by the single-chip microcomputer 2, and the electric conveyor belt 102 is sequentially transported to the interior of the heating furnace 101 for heat treatment processing. When the heat treatment processing is completed, it is transported to the front side from the outlet on the front side of the heating furnace 101 to the cleaning shell 7 to clean the surface dust and dirt after heat treatment of the glass 4. When entering the cleaning shell 7, the motor 811 is controlled to operate by the single-chip microcomputer 2, and the output shaft of the motor 811 drives the rotating shaft 801 to rotate. The rotation of the rotating shaft 801 drives the large-diameter cleaning disk 809 at the bottom to preliminarily clean the surface of the glass 4. Then, when the rotating shaft 801 rotates, it drives the fixed plate 804 to revolve around the center of the rotating shaft 801. At the same time, when the fixed plate 804 rotates, the gear 1 803 rotates inside the fixed plate 804 through the rotating shaft 2 810 and then meshes with the fixed gear 802. The gear 3 808 at the bottom of the rotating shaft 2 810 rotates, and the gear 3 808 meshes with the gear 2 805 on the outer surface of the rotating shaft 1 806 to rotate, thereby driving the cleaning disc 807 at the bottom to rotate, so that the dust and heat-treated dirt on the surface of the glass 4 are cleaned by the bottom cleaning disc 807 while rotating. Thus, a self-cleaning type is formed, which can clean the glass surface more comprehensively, and it is easier to remove dust and heat-treated dirt, etc., to ensure that the glass surface is clean, improve production efficiency and save labor costs. When the glass 4 is transported to the outside of the cleaning shell 7 by the electric conveyor belt 102, the glass 4 contacts the brush at the bottom end of the scraping curtain 5. The continuous forward conveyance of the electric conveyor belt 102 contacts the front side of the glass 4 with the bottom end of the brush of the scraping curtain 5. At the same time, the scraping curtain 5 is rotated at an angle with the pin as the center according to the thickness of the glass 4, so as to facilitate secondary brushing of the dust and heat-treated dirt on the outside of the glass 4. The glass 4 after cleaning is continuously transported forward by the electric conveyor belt 102 to the next process.
[0028] It is worth noting that the specific model of the single chip microcomputer 2 disclosed in the above embodiment is S7-200, the motor 811 is recommended to use D180M-0160030B-E, the electric conveyor belt 102 can be selected from XST-437, and the single chip microcomputer 2 controls the motor 811 and the electric conveyor belt 102 using methods commonly used in the prior art.
[0029] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A self-cleaning glass tempering furnace, characterized in that: It comprises a tempering furnace assembly (1) and a cleaning housing (7); A tempering furnace assembly (1): comprising a heating furnace (101) and an electric conveyor belt (102), wherein the middle portion of the electric conveyor belt (102) is located inside the heating furnace (101), the front and rear ends of the electric conveyor belt (102) extend to the outside of the heating furnace (101), and glass (4) is placed on the upper surface of the electric conveyor belt (102); A cleaning shell (7) is fixedly connected to the upper surface of the front end of the electric conveyor belt (102); a cleaning mechanism (8) is provided on the top of the cleaning shell (7); the bottom end of the cleaning mechanism (8) extends into the interior of the cleaning shell (7); and the bottom end of the cleaning mechanism (8) is mounted in cooperation with the upper surface of the glass (4); Wherein: it also includes a single chip computer (2), the single chip computer (2) being arranged on the front side of the heating furnace (101), and the output end of the single chip computer (2) being electrically connected to the input end of the electric transmission belt (102).
2. A self-cleaning glass tempering furnace according to claim 1, characterized in that: The lower surface of the electric conveyor belt (102) is fixedly connected with evenly distributed supporting legs (3).
3. The self-cleaning glass tempering furnace according to claim 1, characterized in that: The upper front end of the cleaning housing (7) is provided with evenly distributed rotation grooves (6), the interior of the rotation grooves (6) is rotatably connected to a scraping curtain (5) via a pin shaft, and the bottom end of the scraping curtain (5) is provided with evenly distributed brushes.
4. The self-cleaning glass tempering furnace according to claim 1, characterized in that: The cleaning mechanism (8) comprises a rotating shaft (801) and a large-diameter cleaning disk (809); the rotating shaft (801) is rotatably connected to the upper surface of the cleaning shell (7); the bottom end of the rotating shaft (801) extends into the interior of the cleaning shell (7); the bottom end of the rotating shaft (801) is fixedly connected to the large-diameter cleaning disk (809); the cleaning surface of the large-diameter cleaning disk (809) is mounted in cooperation with the upper surface of the glass (4).
5. The self-cleaning glass tempering furnace according to claim 4, characterized in that: The cleaning mechanism (8) further comprises a fixed plate (804), a rotating shaft (806) and a cleaning disk (807); the fixed plate (804) is fixedly connected to the outer surface of the rotating shaft (801); the lower surface of the fixed plate (804) at one end away from the center of the rotating shaft (801) is rotatably connected to the rotating shaft (806); the bottom end of the rotating shaft (806) is fixedly connected to the cleaning disk (807); and the cleaning surface of the cleaning disk (807) is mounted in cooperation with the upper surface of a glass (4).
6. The self-cleaning glass tempering furnace according to claim 5, characterized in that: The cleaning mechanism (8) further comprises a fixed gear (802), gear one (803), gear two (805), gear three (808) and rotating shaft two (810), wherein the fixed gear (802) is fixedly connected to the top wall of the cleaning housing (7), and the rotating shaft two (810) is rotatably connected to the interior of the fixed plate (804) near the center of the rotating shaft (801), the top of the rotating shaft two (810) is fixedly sleeved with gear one (803), the outer surface of gear one (803) is meshingly connected with the outer surface of a fixed gear (802), the bottom of the rotating shaft two (810) is fixedly sleeved with gear three (808), the outer surface of the rotating shaft one (806) is fixedly sleeved with gear two (805), and gear two (805) is meshingly connected with gear three (808).
7. The self-cleaning glass tempering furnace according to claim 4, characterized in that: The cleaning mechanism (8) further comprises a motor (811), wherein the motor (811) is mounted on the upper surface of the cleaning housing (7) by means of bolts, the bottom end of the output shaft of the motor (811) is fixedly connected to the top end of the rotating shaft (801), and the input end of the motor (811) is electrically connected to the output end of the single-chip computer (2).
Citation Information
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