Automatic film pasting, film cutting and tooth punching equipment for aluminum material

By integrating film and teething structures into the same aluminum automatic processing equipment, the problems of cumbersome and low efficiency in existing equipment are solved, and efficient automatic film and teething processes are realized, which improves the overall work efficiency.

CN222755596UActive Publication Date: 2025-04-15FOSHAN KAILI MASCH EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421410551.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-15
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

In the existing aluminum profile processing equipment, the film and teething process are independent and cumbersome, resulting in low efficiency, energy saving and complex operation.

Method used

Design an aluminum automatic film cutting and tooth opening device, which integrates the film laying structure and the tooth opening structure in the same equipment, and realizes automatic film laying and tooth opening through the coordinated work of the feed conveyor belt, film laying assembly and tooth opening structure.

Benefits of technology

It effectively improves the efficiency of aluminum film and teething, optimizes the process, saves manpower, has a simple equipment structure, safe operation, and a small footprint, which significantly improves work efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222755596U_ABST
    Figure CN222755596U_ABST
Patent Text Reader

Abstract

The utility model relates to the field, and particularly discloses automatic aluminum material film pasting, film cutting and tooth punching equipment which comprises a working table, a feeding conveying belt, a film placing structure and a tooth punching structure, the feeding conveying belt rotates on the working table in a limited mode, the film placing structure comprises a film placing barrel, a film cutting piece and a film pasting assembly, and the film pasting assembly is arranged between the feeding conveying belt and the tooth punching structure. A film outlet is formed in the position, between the film pasting assembly and the feeding conveying structure, of the workbench, the film breaking piece is arranged below the film outlet, the film pasting assembly comprises a film pressing roller and a film pasting roller, the film pressing roller and the film pasting roller are arranged in an up-down corresponding mode, and a plastic film is arranged between the film pasting roller and the film releasing roller. The tooth punching structure comprises a tooth punching side roller, a tooth punching driving motor, a bearing roller and a grinding cutter, the tooth punching side roller rotates on the workbench in a limited mode, the tooth punching driving motor drives the grinding cutter to rotate, and the bearing roller rotates on the workbench in a limited mode and is arranged below the grinding cutter. According to the utility model, the film pasting and tooth punching efficiency of the aluminum material is effectively improved, the working procedure is optimized, and the working efficiency is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of aluminum profile processing equipment, in particular to aluminum profile film pasting and toothing equipment. Background Art

[0002] Aluminum is in great demand in the consumer market. Many manufacturers still manually apply film and cut teeth on aluminum. However, the film applying equipment and tooth cutting equipment on the market are independent aluminum processing processes. The overall process is cumbersome, not energy-saving and environmentally friendly, and requires repeated positioning operations, which is complicated and does not meet efficiency and production capacity standards.

[0003] The technical problem to be solved by this application is: how to improve the efficiency of film lamination and tooth cutting of aluminum profile workpieces. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model aims to provide an automatic film-sticking, film-cutting and tooth-opening device for aluminum materials.

[0005] The technical scheme adopted by the utility model is as follows: automatic film pasting, film cutting and toothing equipment for aluminum materials, comprising a workbench, a feeding conveyor belt, a film placing structure and a toothing structure, the feeding conveyor belt rotates at the upper limit position on the workbench, the film placing structure comprises a film placing cylinder, a film cutting piece and a film pasting component, the film pasting component is arranged between the feeding conveyor belt and the toothing structure, the workbench is provided with a film outlet between the film pasting component and the feeding conveyor structure, the film cutting piece is arranged below the film outlet, the film pasting component comprises a film pressing roller and a film pasting roller, the film pressing roller and the film pasting roller are arranged correspondingly up and down, a workpiece is allowed to pass between the film pressing roller and the film pasting roller, a plastic film is arranged between the film pasting roller and the film placing cylinder, the toothing structure comprises a toothed side roller, a toothed driving motor, a supporting roller and a grinder, the toothed side roller rotates at the upper limit position on the workbench, a workpiece is allowed to pass between the two toothed side rollers, the toothed driving motor drives the grinder to rotate, and the supporting roller rotates at the upper limit position on the workbench and is arranged below the grinder.

[0006] In some embodiments, it includes a feed roller assembly, which includes a feed roller shaft, a feed roller seat and a feed roller cylinder. The feed roller seat is fixedly connected to the workbench, the fixed end of the feed roller cylinder is fixedly connected to the feed roller seat, and the output end is connected to the feed roller shaft. The feed roller cylinder drives the feed roller shaft to rise and fall.

[0007] In some embodiments, a feed buffer spring is provided between the feed roller and the output end of the feed pressure roller cylinder.

[0008] In some embodiments, it includes a feed roller assembly, which includes a feed side roller, a distance adjustment screw and a limit guide rod. The feed side roller is vertically arranged on a workbench, the limit guide rod and the distance adjustment screw rod are arranged between two feed side rollers, at least one feed side roller slides on the limit limit of the limit guide rod, and at least one feed side roller is threadedly connected to the distance adjustment screw rod.

[0009] In some embodiments, the film sticking assembly includes a film sticking seat and a film sticking lifting screw. The film sticking roller rotates at an upper limit on the workbench. The film sticking lifting screw is vertically arranged on the film sticking seat. The film sticking lifting screw is threadedly connected to the film sticking seat. A film pressing roller is arranged at one end of the film sticking lifting screw.

[0010] In some embodiments, the toothed side roller is provided with a moving seat, the toothed side roller rotates within a limited position on the moving seat, and the moving seat moves within a limited position along the track groove on the workbench.

[0011] The beneficial effects of the utility model are:

[0012] The automatic film laminating, cutting and toothing equipment for aluminum materials effectively improves the efficiency of film laminating and toothing of aluminum materials by arranging the film placing structure and the toothing structure on the same device, optimizes the process, saves manpower output, has a simple overall equipment structure, has little safety hazard in operation, occupies a small area, and effectively improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure side of the utility model;

[0014] Figure 2 It is a schematic diagram of the structure of the utility model from another perspective;

[0015] Figure 3 It is a structural schematic diagram of an open tooth structure;

[0016] The numbers and names in the figure correspond to each other as follows: 1. workbench; 2. feeding conveying structure; 3. film placing structure; 4. toothed structure; 5. discharging conveying structure; 6. plastic film; 21. feeding conveyor belt; 22. feeding pressure roller assembly; 23. feeding roller assembly; 221. feeding roller; 222. feeding pressure roller seat; 223. feeding pressure roller cylinder; 231. feeding side roller; 232. distance adjustment screw; 233. limiting guide rod; 31. film placing cylinder; 32. film breaking part; 33. film pasting assembly; 331. film pressing roller; 332. film pasting seat; 333. film pasting lifting screw; 334. film pasting roller; 41. toothed side roller; 42. toothed drive motor; 43. supporting roller; 44. sharpening knife; 51. discharging pressure roller assembly; 52. discharging conveyor belt; 53. discharging roller assembly. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-3 The utility model provides a technical solution: an embodiment includes a feeding conveying structure 2, a film placing structure 3, a toothed structure 4 and a discharging conveying structure 5 arranged on a workbench 1.

[0019] The feed conveying structure 2 includes a feed conveying belt 21 , a feed pressure roller assembly 22 and a feed roller 221 assembly 23 . The feed conveying belt 21 runs on the workbench 1 , and the feed pressure roller assembly 22 is arranged above the feed conveying belt 21 .

[0020] The feed roller assembly 22 includes a feed roller 221, a feed roller seat 222 and a feed roller cylinder 223. The feed roller seat 222 is fixedly connected to the workbench 1. The fixed end of the feed roller cylinder 223 is fixedly connected to the feed roller seat 222 and the output end is connected to the feed roller 221. The feed roller cylinder 223 drives the feed roller 221 to rise and fall. In order to prevent the feed roller 221 from hitting the workpiece when it descends and causing damage to the workpiece, a feed buffer spring is arranged between the feed roller 221 and the output end of the feed roller cylinder 223, so that the feed roller 221 can achieve soft pressure after touching the workpiece. The axial direction of the feed roller 221 is arranged normal to the direction in which the feed conveyor belt 21 conveys the workpiece.

[0021] The feed roller 221 assembly 23 includes a feed side roller 231 , a distance adjustment screw rod 232 and a limit guide rod 233 . Two groups of feed side rollers 231 are provided and are respectively arranged at the two ends of the feed belt. A set of two feeding side rollers 231 is provided, and the feeding side rollers 231 are vertically arranged on the workbench 1. The same set of feeding side rollers 231 are connected by a limiting guide rod 233 and a distance adjustment screw rod 232. The limiting guide rod 233 and the distance adjustment screw rod 232 are arranged between the feeding side rollers 231. One end of the limiting guide rod 233 is fixedly connected to one of the feeding side rollers 231, and the other end is limitedly slidably connected to the other feeding side roller 231. One end of the distance adjustment screw rod 232 is limitedly rotatably connected to one of the feeding side rollers 231, and a hand wheel is fixedly arranged at the other end. The distance adjustment screw rod 232 is also threadedly connected to the other feeding side roller 231. The distance adjustment screw rod 232 is rotated by the hand wheel to adjust the distance between the two feeding side rollers 231. The distance between the two feeding side rollers 231 is adjusted according to the width of the workpiece fed.

[0022] The film-releasing structure 3 includes a film-releasing cylinder 31, a film-cutting component 32 and a film-attaching component 33. The film-releasing cylinder 31 is arranged below the feed conveying structure 2. The film-attaching component 33 is arranged between the feed conveying structure 2 and the toothed structure 4. The workbench 1 is provided with a film outlet between the film-attaching component 33 and the feed conveying structure 2. The plastic film 6 starts from the film-releasing cylinder 31 and passes through the film outlet to reach the film-attaching component 33. The film-cutting component 32 is arranged below the film outlet. The film-cutting component 32 is a general film-cutting component 32 driven by a cylinder, which is the prior art. The film-attaching component 33 includes a film-pressing roller 331, a film-attaching seat 332, a film-attaching lifting screw 333 and a film-attaching roller 334. The film-attaching seat 332 is fixedly connected to the workbench 1. The film-pressing roller 331 and the film-attaching roller 334 are arranged correspondingly up and down. The film-attaching roller 334 rotates at the upper limit position of the workbench 1 and is connected to the plastic film 6. The film sticking lifting screw 333 is vertically arranged on the film sticking seat 332, and the film sticking lifting screw 333 is threadedly connected to the film sticking seat 332. A film sticking handwheel is fixedly arranged at one end of the film sticking lifting screw 333, and a film pressing roller 331 is arranged at the other end. The film pressing roller 331 is limited in rotation, and the film pressing roller 331 is connected to the film sticking lifting screw 333 through a buffer spring, so that the workpiece can have a certain buffer when it is subjected to the pressure applied by the film pressing roller 331, thereby avoiding the hard pressure of the film pressing roller 331.

[0023] The toothed structure 4 includes a toothed side roller 41, a toothed driving motor 42, a supporting roller 43 and a grinder 44. The toothed side roller 41 rotates within a certain limit on the workbench 1. The toothed side roller 41 is arranged between the film sticking assembly 33 and the toothed driving motor 42 to limit the entry direction of the workpiece. Several toothed side rollers 41 are arranged along the moving direction of the workpiece. The toothed side rollers 41 are arranged on both sides of the workpiece. The toothed side rollers 41 on the same side are connected through a moving seat. The bottom of the toothed side roller 41 is connected to the moving seat for limited rotation. The moving seat moves along the track groove on the workbench 1 to adjust the distance between the toothed side rollers 41 on both sides. The fixed end of the toothed driving motor 42 is fixedly connected to the workbench 1 through the toothed seat, and the output end is connected to the grinder 44 through a reducer. The toothed driving motor 42 drives the grinder 44 to rotate. A supporting roller 43 is arranged below the grinder 44, and the supporting roller 43 rotates within a certain limit on the workbench 1. The supporting roller 43 is used to support the workpiece when the workpiece is toothed.

[0024] The discharging conveying structure 5 includes a discharging roller assembly 51, a discharging conveying belt 52 and a discharging roller assembly 53. The discharging conveying belt 52 rotates at the upper limit position on the workbench 1. The discharging roller assembly 51 includes a discharging roller, a discharging roller seat and a discharging roller cylinder. The discharging roller seat is fixedly connected to the workbench 1. The fixed end of the discharging roller cylinder is fixedly connected to the discharging roller seat and the output end is connected to the discharging roller. The discharging roller cylinder drives the discharging roller to rise and fall. A discharging buffer spring is arranged between the discharging roller and the discharging roller cylinder, so that the discharging roller can achieve soft pressure after touching the workpiece. The axial direction of the discharging roller is arranged in a normal direction to the direction in which the discharging conveying belt 52 conveys the workpiece.

[0025] The discharge roller assembly 53 includes a discharge side roller, a discharge adjustment screw and a discharge guide rod. The overall structure of the discharge roller assembly 53 is consistent with the overall structure of the feed roller 221 assembly 23 and is arranged between the discharge conveyor belt 52 and the toothed structure 4. The discharge adjustment screw rod is used to adjust the distance between the two discharge side rollers, and the discharge guide rod limits the moving direction of the discharge side rollers. The distance between the two discharge side rollers is adjusted according to the width of the discharge workpiece.

[0026] The working principle and use process of the utility model are as follows: the workpiece is loaded manually and enters from the feed conveying structure 2. The feed roller 221 presses the workpiece against the workpiece on the feed conveyor belt 21. The feed side roller 231 limits the lateral movement of the workpiece, so that the workpiece moves toward the film laminating component 33. The end of the plastic film 6 is manually covered on the end of the workpiece. The workpiece continues to move. The film laminating roller 334 automatically coats the workpiece. The film cutting piece 32 cuts the plastic film 6 according to the length of the workpiece. The workpiece continues to be conveyed to the toothing structure 4. The toothing drive motor 42 drives the grinder 44 to open the teeth of the workpiece. After the tooth opening is completed, the workpiece is moved out of this embodiment through the discharge conveyor belt 52.

[0027] In order to facilitate the lifting and lowering of the film pressing roller 331, in this embodiment, a film pressing lifting cylinder is provided between the film pressing lifting screw 333 and the film pressing roller 331, and the fixed end of the film pressing lifting cylinder is fixedly connected to one end of the film pressing lifting screw 333, and the output end is connected to the film pressing roller 331.

[0028] Finally, it should be noted that the above description is only a preferred example of the present utility model and is not intended to limit the present utility model. Although the present utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. Aluminum automatic film laminating, film cutting and tooth opening equipment, characterized in that: The invention comprises a workbench (1), a feed conveyor belt (21), a film placing structure (3) and a toothed structure (4); the feed conveyor belt (21) rotates at an upper limit position on the workbench (1); the film placing structure (3) comprises a film placing cylinder (31), a film cutting piece (32) and a film pasting assembly (33); the film pasting assembly (33) is arranged between the feed conveyor belt (21) and the toothed structure (4); the workbench (1) is provided with a film outlet between the film pasting assembly (33) and the feed conveyor structure (2); the film cutting piece (32) is arranged below the film outlet; the film pasting assembly (33) comprises a film pressing roller (331) and a film pasting roller (334); the film pressing roller (331) and the film pasting roller (334) are The film rollers (334) are arranged correspondingly up and down, and a workpiece is allowed to pass between the film pressing roller (331) and the film pasting roller (334). A plastic film (6) is arranged between the film pasting roller (334) and the film placing cylinder (31). The toothed structure (4) comprises a toothed side roller (41), a toothed driving motor (42), a supporting roller (43) and a grinder (44). The toothed side roller (41) rotates at the upper limit position of the workbench (1), and a workpiece is allowed to pass between the two toothed side rollers (41). The toothed driving motor (42) drives the grinder (44) to rotate. The supporting roller (43) rotates at the upper limit position of the workbench (1) and is arranged below the grinder (44).

2. The automatic film laminating, film cutting and tooth opening equipment for aluminum materials according to claim 1 is characterized in that: The invention comprises a feed roller assembly (22), wherein the feed roller assembly (22) comprises a feed roller shaft (221), a feed roller seat (222) and a feed roller cylinder (223), wherein the feed roller seat (222) is fixedly connected to a workbench (1), the fixed end of the feed roller cylinder (223) is fixedly connected to the feed roller seat (222), and the output end is connected to the feed roller shaft (221), and the feed roller cylinder (223) drives the feed roller shaft (221) to rise and fall.

3. The automatic film laminating, film cutting and tooth opening equipment for aluminum materials according to claim 2 is characterized in that: A feeding buffer spring is provided between the feeding roller (221) and the output end of the feeding pressure roller cylinder (223).

4. The automatic film laminating, film cutting and tooth opening equipment for aluminum materials according to claim 1 is characterized in that: The invention comprises a feed roller (221) assembly (23), wherein the feed roller (221) assembly (23) comprises a feed side roller (231), a distance adjustment screw rod (232) and a limit guide rod (233), wherein the feed side roller (231) is vertically arranged on a workbench (1), the limit guide rod (233) and the distance adjustment screw rod (232) are arranged between two feed side rollers (231), at least one of the feed side rollers (231) is limitedly slid on the limit guide rod (233), and at least one of the feed side rollers (231) is threadedly connected to the distance adjustment screw rod (232).

5. The automatic film laminating, film cutting and tooth opening equipment for aluminum materials according to claim 1 is characterized in that: The film sticking assembly (33) comprises a film sticking seat (332) and a film sticking lifting screw (333); the film sticking roller (334) rotates at an upper limit position on the workbench (1); the film sticking lifting screw (333) is vertically arranged on the film sticking seat (332); the film sticking lifting screw (333) is threadedly connected to the film sticking seat (332); and a film pressing roller (331) is arranged at one end of the film sticking lifting screw (333).

6. The automatic film laminating, film cutting and tooth opening equipment for aluminum materials according to claim 1 is characterized in that: The toothed side roller (41) is provided with a moving seat, and the toothed side roller (41) is limitedly rotated on the moving seat, and the moving seat is limitedly moved along the track groove on the workbench (1).