Cooling device for sheet production
By designing a cooling device of an integrated calender and a first cooling bracket, the cooling requirement problem in the prior art that the cooling device is difficult to be suitable for soft sheet production is solved, and the effect of reducing the degree of sheet overhead and avoiding the effect of tension affecting quality is achieved.
Patent Information
- Application Number
- CN202421418648.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing cooling devices are difficult to adapt to the cooling requirements in the production process of soft sheets, which leads to the soft sheets being easily formed in a large distance of suspended air during the cooling process, causing tension and affecting the quality of the sheet.
A cooling device for sheet production is designed, including an integrated calender and a first cooling bracket. The first cooling bracket is driven to move through the driving mechanism to keep the distance between the output end of the calender and the input end of the first cooling bracket unchanged, and avoids the phenomenon of suspension caused by excessive distance.
By keeping the distance between the calender and the cooling bracket unchanged, the overhead degree of the sheet is reduced, the quality problems of soft sheets caused by tension are avoided, and the stability of production quality is ensured.
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Figure CN222755881U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sheet material cooling, and more specifically relates to a cooling device for sheet material production. Background Art
[0002] The existing polymer sheet production line in China does not have a cooling device that can produce wide soft sheets. The existing cooling device is only suitable for producing hard sheets, but difficult to produce soft sheets. The existing cooling device has two parts: a calender and a cooling bracket. The calender needs to be moved during the production process to get closer to or farther away from the extruder for sheet production to adapt to adjustments in the production process; therefore, the distance between the calender and the cooling bracket is variable. When producing hard sheets, such a change in distance has little effect on the hard sheets, but when producing soft sheets, such a change in distance causes the distance between the soft sheet just out of the calender and the cooling bracket to change. When the distance is large, the soft sheet is suspended for a large distance, which affects the quality of the soft sheet due to tension. Utility Model Content
[0003] The utility model aims to provide a cooling device for sheet material production in view of the deficiencies in the prior art, so as to solve the problem that the cooling device in the prior art is difficult to be applied to the cooling demand in the production process of soft sheets.
[0004] In order to achieve the above object, the utility model provides a cooling device for sheet production, comprising:
[0005] A calender, the calender comprising at least two calender rolls;
[0006] a first cooling bracket, the first cooling bracket being integrally connected to the calender, wherein an input end of the first cooling bracket is close to an output end of the calender;
[0007] A driving mechanism is connected to the calender and is used to drive the calender and the first cooling bracket to move.
[0008] Optionally, it also includes a second cooling bracket, which is fixed on the ground, and the output end of the first cooling bracket is slidably connected to the input end of the second cooling bracket, and the driving mechanism can drive the calender and the first cooling bracket to move toward or away from the second cooling bracket.
[0009] Optionally, at least two of the calendering rollers are arranged in sequence from bottom to top.
[0010] Optionally, a feed roller is arranged between the calender roller close to the output end of the calender and the input end of the first cooling bracket.
[0011] Optionally, an active cooling roller is provided between the calender roller near the output end of the calender and the input end of the first cooling bracket.
[0012] Optionally, the first cooling bracket includes a first shell and a plurality of first cooling rollers arranged in the first shell, and the first shell is cantilevered.
[0013] Optionally, the second cooling bracket includes a second shell and a plurality of second cooling rollers arranged in the second shell, and a support foot is arranged below the second shell.
[0014] Optionally, a roller is provided on the lower side of one end of the first shell close to the output end of the first cooling bracket, and the roller is rollingly matched with the input end of the second cooling bracket to achieve a sliding connection between the first cooling bracket and the second cooling bracket.
[0015] Optionally, a connecting support plate is provided at one end of the second shell close to the input end of the second cooling bracket, and the connecting support plate supports the roller.
[0016] Optionally, the linear speeds of the calender roller, the feed roller and the active cooling roller are the same.
[0017] The utility model provides a cooling device for sheet material production, which has the beneficial effect that the cooling device for sheet material production comprises an integrally connected calender and a first cooling bracket, and when a driving mechanism drives the calender to move, the first cooling bracket can be driven to move synchronously, so that when the calender moves, the distance between the output end of the calender and the input end of the first cooling bracket remains unchanged, and the situation of excessive distance will not occur, thereby reducing the degree of overhead of the sheet material, and being able to avoid the situation that the production quality of the soft sheet material is difficult to ensure due to the effect of tension.
[0018] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The above and other objects, features and advantages of the present invention will become more apparent through a more detailed description of exemplary embodiments of the present invention in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present invention.
[0020] Figure 1 A schematic structural diagram of a cooling device for sheet material production according to an embodiment of the utility model is shown.
[0021] Figure 2 Shows Figure 1 Schematic diagram of the local structure.
[0022] Figure 3 Shows Figure 1 Schematic diagram of the local structure.
[0023] Description of reference numerals:
[0024] 1. Calender; 2. Calender roller; 3. First cooling bracket; 4. Driving mechanism; 5. Second cooling bracket; 6. Feeding roller; 7. Active cooling roller; 8. Support foot; 9. Roller; 10. Connecting support plate. DETAILED DESCRIPTION
[0025] The preferred embodiments of the present invention will be described in more detail below. Although the preferred embodiments of the present invention are described below, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.
[0026] like Figures 1 to 3 As shown, the utility model provides a cooling device for sheet production, comprising:
[0027] A calender 1, the calender 1 comprising at least two calender rollers 2;
[0028] a first cooling bracket 3, the first cooling bracket 3 is integrally connected to the calender 1, and an input end of the first cooling bracket 3 is close to an output end of the calender 1;
[0029] The driving mechanism 4 is connected to the calender 1 and is used to drive the calender 1 and the first cooling bracket 3 to move.
[0030] Specifically, in order to solve the problem that the cooling devices in the prior art are difficult to adapt to the cooling needs in the production process of soft sheets, the cooling device for sheet production provided by the utility model has an integrally connected calender 1 and a first cooling bracket 3. When the driving mechanism 4 drives the calender 1 to move, it can synchronously drive the first cooling bracket 3 to move, so that when the calender 1 moves, the distance between the output end of the calender 1 and the input end of the first cooling bracket 3 remains unchanged, and the distance will not be too large, thereby reducing the degree of overhead of the sheet and avoiding the situation that the production quality of the soft sheet is difficult to ensure due to tension.
[0031] Optionally, it also includes a second cooling bracket 5, which is fixed on the ground, and the output end of the first cooling bracket 3 is slidably connected to the input end of the second cooling bracket 5, and the driving mechanism 4 can drive the calender 1 and the first cooling bracket 3 to move toward or away from the second cooling bracket 5.
[0032] Specifically, the second cooling bracket 5 is a fixed structure fixed on the ground. In order to achieve the connection with the first cooling bracket 3, the output end of the first cooling bracket 3 is slidably connected with the input end of the second cooling bracket 5. In this way, when the first cooling bracket 3 moves with the calender 1, the connection between the first cooling bracket 3 and the second cooling bracket 5 can still be maintained, thereby enabling continuous cooling.
[0033] Optionally, at least two calender rollers 2 are arranged in sequence from bottom to top.
[0034] In this embodiment, three calender rollers 2 are provided, namely a lower roller, a middle roller and an upper roller.
[0035] Optionally, a feed roller 6 is provided between the calender roller 2 near the output end of the calender 1 and the input end of the first cooling bracket 3 .
[0036] Specifically, the input end of the first cooling bracket 3 is located on the side of the calender 1, such as the left or right side, and the feed roller 6 is located between the input end of the first cooling bracket 3 and the uppermost calender roller 2, and the feed roller 6 can play a role in guiding the material.
[0037] Optionally, an active cooling roller 7 is provided between the calender roller 2 near the output end of the calender 1 and the input end of the first cooling bracket 3 .
[0038] Specifically, an active cooling roller 7 is provided between the input end of the first cooling bracket 3 and the uppermost calendering roller 2. The active cooling function provided by the active cooling roller 7 can cool the sheet in advance, which is very beneficial to ensuring the production quality of the soft sheet and can reduce the deformation of the soft sheet during the production process.
[0039] In this embodiment, the active cooling roller 7 is arranged downstream of the feed roller 6, and the sheet bypasses the calendering roller 2, the feed roller 6, the active cooling roller 7 in sequence and is conveyed to the first cooling bracket 3. The feed roller 6 and the active cooling roller 7 can form a support for the sheet between the input end of the first cooling bracket 3 and the top calendering roller 2 of the calender 1.
[0040] Optionally, the first cooling bracket 3 includes a first shell and a plurality of first cooling rollers arranged in the first shell, and the first shell is cantilevered.
[0041] Specifically, a plurality of first cooling rollers are rotatably disposed in the first shell and are used to support and transport the sheet. One end of the first shell is integrally connected to the calender 1 , and the other end of the first shell forms a cantilever end that can be overlapped on the second cooling bracket 5 .
[0042] Optionally, the second cooling bracket 5 includes a second outer shell and a plurality of second cooling rollers arranged in the second outer shell, and a support foot 8 is arranged below the second outer shell.
[0043] Specifically, the second shell of the second cooling bracket 5 is supported and fixed on the ground by the supporting feet 8, and a plurality of second cooling rollers are rotatably disposed in the second shell and are used to support and transport the sheets.
[0044] Optionally, a roller 9 is provided on the lower side of one end of the first shell close to the output end of the first cooling bracket 3 , and the roller 9 rolls with the input end of the second cooling bracket 5 to achieve a sliding connection between the first cooling bracket 3 and the second cooling bracket 5 .
[0045] Specifically, by disposing the roller 9 on the lower side of the first shell, the movement of the first cooling bracket 3 relative to the second cooling bracket 5 and the connection therebetween are achieved, so that the sheet can be continuously conveyed and cooled.
[0046] Optionally, a connecting support plate 10 is provided at one end of the second shell close to the input end of the second cooling bracket 5 , and the connecting support plate 10 supports the roller 9 .
[0047] Specifically, the connecting support plate 10 supports the roller 9 , and the roller 9 can roll on the upper side of the connecting support plate 10 as the first cooling bracket 3 moves.
[0048] In this embodiment, the connecting support plate 10 is a bent plate, and one end of the connecting support plate 10 that cooperates with the roller 9 is sunken so that the supporting surfaces of the first cooling bracket 3 and the second cooling bracket 5 are as coplanar as possible.
[0049] Optionally, the linear speeds of the calender roll 2, the feed roll 6 and the active cooling roll 7 are the same.
[0050] Specifically, the calendering roller 2, the feed roller 6 and the active cooling roller 7 can be adjusted in a linkage manner and regulated by a frequency converter so that the linear speeds on the roller surfaces of the calendering roller 2, the feed roller 6 and the active cooling roller 7 are the same, thereby avoiding excessive tension when transmitting the sheet.
[0051] In this embodiment, a slide rail is provided on the ground, and the calender 1 slides with the slide rail and can move. The driving mechanism 4 includes a driving motor and a chain transmission mechanism. The driving motor is connected to the calender 1 through the chain transmission mechanism. Since the first cooling bracket 3 is integrally connected to the calender 1, the first cooling bracket 3 can move with the calender 1. The motor pulls the chain of the chain transmission mechanism, and the chain rotates counterclockwise. The upper part of the chain is connected to the calender 1 through a connecting component. As the chain moves, the calender 1 can be driven to move to the left. Conversely, when the chain rotates clockwise, the calender 1 moves to the right, thereby driving the overall structure of the calender 1 and the first cooling bracket 3 to move left and right on the slide rail.
[0052] In summary, when the cooling device for sheet material production provided by the utility model is used, the production of a soft sheet material for waterproof coiled material is taken as an example: the cooling device for sheet material production is arranged downstream of the extruder, and the polymer raw material is extruded and formed by the screw extruder and its mold, and the high-temperature sheet material enters between the lower roller and the middle roller, goes up around the middle roller, passes through the upper roller, and is then transported by the feed roller 6 and the active cooling roller 7. The linear speeds of the five rollers are consistent, which can ensure that the sheet material has a constant tension before it is completely cooled, and no indirect large traction force is generated; in order to adapt to the adjustment in the production process, the calender 1 moves under the driving action of the drive mechanism 4 , close to or away from the extruder, and correspondingly away from or close to the second cooling bracket 5. Since the first cooling bracket 3 is integrally connected to the calender 1, the first cooling bracket 3 can move with the calender 1. Therefore, the distance between the output end of the calender 1 and the input end of the first cooling bracket 3 remains unchanged and is always maintained at an acceptable distance, thereby achieving precise control of the distance between the sheet and the cooling bracket. In order to achieve docking with the second cooling bracket 5, the first cooling bracket 3 and the second cooling bracket 5 adopt a roller 9-type connection method, thereby achieving a sliding connection between the two, thereby forming continuous transportation and cooling of the sheet.
[0053] The various embodiments of the utility model have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes are obvious to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
Claims
1. A cooling device for sheet production, characterized in that: include: A calender, the calender comprising at least two calender rolls; a first cooling bracket, the first cooling bracket being integrally connected to the calender, wherein an input end of the first cooling bracket is close to an output end of the calender; A driving mechanism is connected to the calender and is used to drive the calender and the first cooling bracket to move.
2. The cooling device for sheet production according to claim 1, characterized in that: It also includes a second cooling bracket, which is fixed on the ground, and the output end of the first cooling bracket is slidably connected to the input end of the second cooling bracket, and the driving mechanism can drive the calender and the first cooling bracket to move toward or away from the second cooling bracket.
3. The cooling device for sheet production according to claim 1, characterized in that: At least two calendering rollers are arranged in sequence from bottom to top.
4. The cooling device for sheet production according to claim 1, characterized in that: A feeding roller is arranged between the calender roller near the output end of the calender and the input end of the first cooling bracket.
5. The cooling device for sheet production according to claim 4, characterized in that: An active cooling roller is arranged between the calender roller near the output end of the calender and the input end of the first cooling bracket.
6. The cooling device for sheet production according to claim 2, characterized in that: The first cooling bracket includes a first shell and a plurality of first cooling rollers arranged in the first shell, and the first shell is cantilevered.
7. The cooling device for sheet production according to claim 6, characterized in that: The second cooling bracket includes a second shell and a plurality of second cooling rollers arranged in the second shell, and a support leg is arranged below the second shell.
8. The cooling device for sheet production according to claim 7, characterized in that: A roller is provided at the lower side of one end of the first shell close to the output end of the first cooling bracket, and the roller is rollingly matched with the input end of the second cooling bracket to achieve a sliding connection between the first cooling bracket and the second cooling bracket.
9. The cooling device for sheet production according to claim 8, characterized in that: A connecting support plate is disposed at one end of the second shell close to the input end of the second cooling bracket, and the connecting support plate supports the roller.