Plate pressing machine for non-woven fabric processing

By designing a non-woven processing plate press including vacuum pump, limit guide plate, hydraulic cylinder and cooling components, the problems of poor cleaning effect, poor guidance effect, low imprint flexibility and low cooling efficiency before pressing are solved, and higher product aesthetics and quality are achieved, as well as more flexible imprinting effect and faster cooling and cooling.

CN222756108UActive Publication Date: 2025-04-15DIWEI TEXTILES CO LTD
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Patent Information

Application Number
CN202421426135.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-15
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing non-woven plate presses have poor cleaning effect before pressing and forming, poor guiding effect, low imprint flexibility, and low cooling efficiency, resulting in untidy product appearance, degraded quality, poor adhesive performance of composite materials, and prone to delamination.

Method used

A plate press including a fixed seat, a support foot seat, a collection box, a vacuum pump, a discharge assembly, a screw motor, a limit guide plate, a hydraulic cylinder and a cooling assembly are designed. Through the cooperation of the vacuum pump and the vacuum tube, the contact surfaces of the wallpaper and non-woven fabric are cleaned; the limit guide plate is guided and adjusted through the screw drive; the hydraulic cylinder drives the pressure plate down for hot pressing composite; the cooling component is quickly cooled by a semiconductor refrigeration plate and a fan.

Benefits of technology

It effectively reduces the adhesion of impurities before pressing, and improves the aesthetics and quality of the product; avoids material deviation through guide adjustment, and improves the compression effect; the flexible replacement of the embossed sleeve improves the aesthetics of the product; rapid cooling and cooling avoids internal thermal stress problems of the product, and improves the internal quality of the product.

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Abstract

The utility model discloses a plate pressing machine for non-woven fabric processing, and belongs to the technical field of plate pressing machines for non-woven fabric processing. A plate pressing machine for non-woven fabric processing comprises a fixing base, a supporting foot base and a collecting box are arranged at the bottom of the fixing base, a first connecting rod, a second connecting rod and a third connecting rod are arranged on one side wall of a limiting guide plate, and a cooling assembly is further connected to the side wall of a pressing plate, so that it is effectively ensured that adhesion of impurities is reduced before pressing, and the attractiveness of pressing processing is further improved; secondly, a heating roller at the bottom of the pressing plate can be used for pressing and compounding non-woven fabric and wallpaper, the pressed composite material can be embossed through the embossing sleeve after pressing, so that the composite material is more attractive, when the embossing sleeve with different lines needs to be replaced, the embossing sleeve can be replaced only by rotating and disassembling a limiting screw rod, and the cost is reduced. And after hot pressing is completed, a cold source generated by the semiconductor refrigeration plate can be matched with a plurality of fans to better cool the pressed composite material.
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Description

Technical Field

[0001] The utility model relates to the technical field of a plate pressing machine for processing non-woven fabrics, and more specifically, to a plate pressing machine for processing non-woven fabrics. Background Art

[0002] The plate press is used to press furniture panels, wooden doors, and to level and shape fabrics. It can make the fabrics more firmly bonded, with strong pressure and no back force. The working forms of the plate press can be roughly divided into: screw type and hydraulic type. Generally, the performance of hydraulic cold press is better in all aspects. The working noise of the screw type plate press is loud, and the lifting speed is slower than that of the hydraulic type. The working noise of the hydraulic type plate press is small, and the lifting speed is fast.

[0003] The existing non-woven fabric processing press machine needs to compound the wall cloth and the non-woven fabric by heating and pressurizing. The existing press machine uses a combination of multiple motors and hydraulic pumps, which has a high production cost and a complex structure, which is not conducive to the batch use of the equipment.

[0004] In response to the above problems, application number 202121208795.7, application name is a non-woven fabric processing pressing machine, which includes a machine body, a limit device and a driving part. The side of the machine body is fixedly connected with a bracket, and the bracket is fixedly connected with a cylinder. The output end of the cylinder is fixedly connected with a downward pressure component, and the downward pressure component is fixedly connected with a pressing plate, and the pressing plate is fixedly connected with a heater. The machine body is rotatably connected with a first roller and a second roller. This non-woven fabric processing pressing machine solves the problems of high production cost and complex functions of the existing non-woven fabric processing pressing machines. The device has a simple structure, is easy to operate, improves work efficiency, and reduces production costs at the same time, making it convenient for people to mass produce and use.

[0005] Although the device has many beneficial effects, the following problems still exist: when the device is used to laminate wall cloth and non-woven fabric by heating and pressurizing, dust or other impurities may be attached to the outer wall of the wall cloth and non-woven fabric due to factors such as equipment and operating environment. The presence of impurities on the outer wall of the wall cloth and non-woven fabric will affect the neatness and aesthetics of the product appearance, reduce the quality of the product, and also affect the contact area between the wall cloth and the non-woven fabric and the flatness of the material surface, thereby affecting the bonding performance of the composite material, resulting in the problem of weak lamination and easy delamination. In addition, its guiding property before pressing is not ideal, and it is very easy for the wall cloth and non-woven fabric to deviate from each other, thereby affecting the effect of its hot pressing molding, which brings great trouble to actual use;

[0006] Moreover, most of the devices only have the effect of pressing and compounding. In the actual processing process, in order to meet people's use needs, it is often necessary to emboss certain patterns on the outer wall of non-woven fabrics or wallpapers to improve the aesthetics of the products. However, the device can only perform a single composite pressing work, which is difficult to meet people's production needs. In addition, the composite material after hot pressing will also have a high temperature. The efficiency of the device in dissipating heat is not ideal. If the temperature of the textile product is too high and it cannot be cooled effectively in time, the thermal stress inside the product may not be released, resulting in quality problems inside the product, such as deformation, cracking, etc., which brings many inconveniences to actual use.

[0007] In view of this, we propose a press machine for nonwoven fabric processing. Utility Model Content

[0008] 1. Technical issues to be solved

[0009] The utility model aims to provide a plate pressing machine for nonwoven fabric processing, so as to solve the problems of poor cleaning effect and poor guiding effect before pressing and molding, low embossing flexibility and low cooling efficiency proposed in the above background technology.

[0010] 2. Technical solution

[0011] A plate pressing machine for processing non-woven fabrics, comprising a fixed seat, a supporting foot and a collection box are arranged at the bottom of the fixed seat, a dust suction pump is arranged on the front outer wall of the collection box, a discharge assembly 1 and a discharge assembly 2 are arranged on the front and rear outer walls of the fixed seat respectively, the discharge assembly 1 and the discharge assembly 2 respectively include a support rod 1 and a support rod 2, a screw motor is arranged on the front outer wall of the fixed seat, the output end of the screw motor extends to the inside of the fixed seat and is connected to a screw, the circumferential outer wall of the screw is sleeved with a limiting guide plate 1 and a limiting guide plate 2, the limiting guide Connecting rod 1, connecting rod 2 and connecting rod 3 are arranged on one side wall of the guide plate, and a through hole matching connecting rod 1, connecting rod 2 and connecting rod 3 is opened on the side wall of the limiting guide plate 2. A dust suction pipe is commonly connected to the front outer walls of the connecting rod 1, connecting rod 2 and connecting rod 3, and the end of the dust suction pipe is connected to the output end of the dust suction pump. A fixing frame is arranged on the top of the fixing seat, and a hydraulic cylinder is arranged on the top of the fixing frame. A plurality of the output ends of the hydraulic cylinders are connected to a pressure plate, and a cooling assembly is also connected to the side wall of the pressure plate, and the cooling assembly includes a fixing box.

[0012] Preferably, a rotating motor 1 is disposed on the front outer wall of the support rod 1, and an inflatable shaft 1 is connected to the output end of the rotating motor 1.

[0013] Preferably, a second rotating motor is disposed on the rear outer wall of the second supporting rod, and a second inflatable shaft is connected to the output end of the second rotating motor.

[0014] Preferably, the inner wall of the connecting rod one is rotatably connected to roller one, the bottom of the connecting rod two is rotatably connected to roller two, the outer walls of the connecting rod two and the connecting rod one are both provided with dust suction ports, the dust suction ports of the connecting rod two and the connecting rod one are respectively arranged opposite to each other, and the top and bottom of the connecting rod three are both provided with through ports.

[0015] Preferably, a hot pressing roller 1 is arranged on the inner wall of the pressing plate, an electric heating tube is arranged inside the hot pressing roller 1, and a hot pressing roller 2 identical to the hot pressing roller 1 is rotatably connected to the bottom of the pressing plate.

[0016] Preferably, the outer wall of the second hot pressing roller is sleeved with an embossed sleeve, and the front outer wall of the second hot pressing roller is threadedly sleeved with a limiting screw.

[0017] Preferably, a fan is provided on the side wall of the fixed box, a semiconductor refrigeration plate is provided on the top of the fixed box, a heat sink is provided on the top of the semiconductor refrigeration plate, and an air outlet is provided on the bottom of the fixed box.

[0018] 3. Beneficial effects

[0019] Compared with the prior art, the advantages of the utility model are: when it is necessary to press the non-woven fabric and the wallpaper, the wallpaper roll and the non-woven fabric roll can be placed in the air expansion shaft 1 and the air expansion shaft 2 respectively, and then the wallpaper and the non-woven fabric can be pulled between the connecting rod 1 and the connecting rod 2, and then the materials are discharged by the rotating motor 1 and the rotating motor 2, and the materials are collected by the external winding roller, so that the wallpaper and the non-woven fabric can be moved. In the process of moving and conveying, the dust suction pump can be started to negatively suction the connecting rod 1, the connecting rod 2 and the connecting rod 3, and then the through holes at the top and bottom of the connecting rod 3 will clean the contact surface of the wallpaper and the non-woven fabric, and the connecting rod 1 and the connecting rod 2 will use their respective dust suction ports to clean the top of the non-woven fabric and the bottom of the wallpaper, effectively ensuring that the adhesion of impurities is reduced before pressing, and further improving the aesthetics of the pressing process. Secondly, the limiting guide plate 1 and the limiting guide plate 2 can guide and adjust the wallpaper and the non-woven fabric by screw transmission to avoid the displacement between the materials affecting the pressing effect.

[0020] The pressing plate can also be driven down by a hydraulic cylinder, and a pair of heated rollers at the bottom of the pressing plate can be used to press and compound the non-woven fabric and wallpaper. After pressing, the pressed composite material can be embossed by an embossing sleeve to make it more beautiful. When the embossed sleeve with different patterns needs to be replaced, the embossed sleeve can be replaced by simply rotating and disassembling the limit screw, thereby improving its flexibility of use. After the hot pressing is completed, the cold source generated by the semiconductor refrigeration plate can be used in conjunction with multiple fans to better cool the pressed composite material, thereby avoiding quality problems inside the product due to untimely cooling. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 A schematic diagram of the structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the pressing plate structure of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the second hot pressing roller of the utility model;

[0025] Explanation of the reference numerals in the figure: 100, fixed seat; 110, supporting foot; 120, collecting box; 130, vacuum pump; 200, support rod 1; 210, rotating motor 1; 220, air shaft 1; 230, support rod 2; 240, rotating motor 2; 250, air shaft 2; 300, screw motor; 310, limiting guide plate 1; 311, connecting rod 1; 312, roller 1; 313, connecting rod 2; 314, roller Wheel 2; 315, connecting rod 3; 316, through-hole; 317, dust suction pipe; 320, limiting guide plate 2; 400, fixing frame; 410, hydraulic cylinder; 420, pressing plate; 430, hot pressing roller 1; 431, electric heating pipe; 440, hot pressing roller 2; 441, embossing sleeve; 442, limiting screw; 450, fixing box; 451, fan; 452, semiconductor refrigeration plate; 453, heat sink; 454, air outlet. DETAILED DESCRIPTION

[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0027] In the description of the present invention, "plurality" means two or more than two, unless otherwise clearly and specifically defined.

[0028] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0029] See also Figure 1-4 , the utility model provides a technical solution:

[0030] A plate pressing machine for processing non-woven fabrics, comprising a fixed seat 100, a supporting foot seat 110 and a collecting box 120 are arranged at the bottom of the fixed seat 100, a dust suction pump 130 is arranged on the front outer wall of the collecting box 120, a material discharge component 1 and a material discharge component 2 are arranged on the front and rear outer walls of the fixed seat 100, respectively, the material discharge component 1 and the material discharge component 2 respectively include a support rod 1 200 and a support rod 2 230, a screw motor 300 is arranged on the front outer wall of the fixed seat 100, an output end of the screw motor 300 extends to the inside of the fixed seat 100 and is connected to a screw, and a limiting guide plate 1 310 and a limiting guide plate 2 320 are sleeved on the circumferential outer wall of the screw, so as to facilitate guided transportation of wallpaper and non-woven fabrics;

[0031] The side wall of the limiting guide plate 1 310 is provided with a connecting rod 1 311, a connecting rod 2 313 and a connecting rod 3 315, and the side wall of the limiting guide plate 2 320 is provided with a through hole matching the connecting rod 1 311, the connecting rod 2 313 and the connecting rod 3 315. The front outer walls of the connecting rod 1 311, the connecting rod 2 313 and the connecting rod 3 315 are commonly connected with a dust suction pipe 317, and the end of the dust suction pipe 317 is connected to the output end of the dust suction pump 130. A fixing frame 400 is provided on the top of the fixing seat 100, and a hydraulic cylinder 410 is provided on the top of the fixing frame 400. The output ends of the multiple hydraulic cylinders 410 are connected to a pressure plate 420, and the side wall of the pressure plate 420 is also connected to a cooling assembly, which includes a fixing box 450, so as to facilitate the use of the hydraulic cylinder 410 to drive the pressure plate 420 to descend.

[0032] Specifically, a rotating motor 210 is disposed on the front outer wall of the supporting rod 200, and an inflatable shaft 220 is connected to the output end of the rotating motor 210 to facilitate the placement of the non-woven fabric.

[0033] Furthermore, a second rotating motor 240 is disposed on the rear outer wall of the second supporting rod 230, and an output end of the second rotating motor 240 is connected to a second inflatable shaft 250, so as to facilitate the placement of wallpaper.

[0034] Furthermore, the inner wall of connecting rod 1 311 is rotatably connected to roller 1 312, the bottom of connecting rod 2 313 is rotatably connected to roller 2 314, the outer walls of connecting rod 2 313 and connecting rod 1 311 are provided with dust suction ports, the dust suction ports of connecting rod 2 313 and connecting rod 1 311 are arranged opposite to each other, and the top and bottom of connecting rod 3 315 are provided with through holes 316, which are convenient for cleaning the surface of wallpaper and non-woven fabrics and reducing the adhesion of impurities.

[0035] Furthermore, a hot pressing roller 430 is disposed on the inner wall of the pressing plate 420, an electric heating tube 431 is disposed inside the hot pressing roller 430, and a hot pressing roller 440 identical to the hot pressing roller 430 is rotatably connected to the bottom of the pressing plate 420 to facilitate hot pressing and compounding of the materials.

[0036] It is worth noting that the outer wall of the second hot pressing roller 440 is sleeved with an embossed sleeve 441, and the front outer wall of the second hot pressing roller 440 is threadedly sleeved with a limiting screw 442, which is convenient for fixing and disassembling the second hot pressing roller 440.

[0037] In some embodiments, a guide groove may be provided on the inner wall of the embossing sleeve 441, and a guide block may be provided on the outer circumference of the second hot pressing roller 440 to prevent the embossing sleeve 441 from sliding during the material feeding and embossing process.

[0038] It is worth noting that a fan 451 is provided on the side wall of the fixed box 450, a semiconductor refrigeration plate 452 is provided on the top of the fixed box 450, a heat sink 453 is provided on the top of the semiconductor refrigeration plate 452, and an air outlet 454 is opened at the bottom of the fixed box 450 to facilitate cooling of the composite material after hot pressing.

[0039] In some embodiments: the device can be controlled by an external conventional power supply, and the device control can be controlled by an external conventional controller. Secondly, the semiconductor refrigeration plate 452 is usually composed of a semiconductor material layer, a ceramic plate, electrodes and circuits, an insulating layer and a heat sink 453, which belongs to the prior art, and is convenient for generating a certain cold source to cooperate with a fan to quickly cool the pressed composite material. All of the above belong to the prior art.

[0040] In addition, the circuits, electronic components and modules involved in the utility model are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by the utility model does not involve improvements to the internal structure and methods.

[0041] Working principle: First, when it is necessary to press the non-woven fabric and wallpaper, the wallpaper roll and the non-woven fabric roll can be placed in the air shaft 1 220 and the air shaft 2 250 respectively, and then the wallpaper and the non-woven fabric are pulled between the connecting rod 1 311 and the connecting rod 2 313, and then the materials are discharged through the rotating motor 1 210 and the rotating motor 2 230, and the materials are wound through the external winding roller, so that the wallpaper and the non-woven fabric can be moved. During the moving and conveying process, the dust pump 130 can be started to perform negative pressure suction on the connecting rod 1 311, the connecting rod 2 313 and the connecting rod 3 315, and then the through-holes 316 at the top and bottom of the connecting rod 3 315 will clean the contact surface of the wallpaper and the non-woven fabric, and the connecting rod 1 311 and the connecting rod 2 313 will use their respective dust suction ports to clean the top of the non-woven fabric and the bottom of the wallpaper, effectively ensuring that impurities are reduced before pressing. The attachment further improves the beauty of the pressing process. Secondly, the limiting guide plate 310 and the limiting guide plate 320 can guide and adjust the wallpaper and non-woven fabric by means of screw transmission. After cleaning, the pressing plate 420 can be driven down by the hydraulic cylinder 410, and the non-woven fabric and wallpaper can be pressed and compounded by the heating roller 430 at the bottom of the pressing plate 420. After pressing, the pressed composite material can be embossed by the embossing sleeve 441 to make it more beautiful. When the embossed sleeve 441 with different patterns needs to be replaced, the embossed sleeve 441 can be replaced by rotating and disassembling the limiting screw 442, thereby improving its flexibility of use. After the hot pressing is completed, the cold source generated by the semiconductor refrigeration plate 452 can be used in combination with multiple fans 451 to better cool the pressed composite material to avoid quality problems inside the product due to untimely cooling.

[0042] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A press machine for processing nonwoven fabrics, comprising a fixing seat (100), characterized in that: The bottom of the fixed seat (100) is provided with a supporting foot (110) and a collection box (120), the front outer wall of the collection box (120) is provided with a dust suction pump (130), the front and rear outer walls of the fixed seat (100) are respectively provided with a discharge assembly 1 and a discharge assembly 2, the discharge assembly 1 and the discharge assembly 2 respectively include a support rod 1 (200) and a support rod 2 (230), the front outer wall of the fixed seat (100) is provided with a screw motor (300), the output end of the screw motor (300) extends to the inside of the fixed seat (100) and is connected to a screw, the circumferential outer wall of the screw is sleeved with a limiting guide plate 1 (310) and a limiting guide plate 2 (320), the side wall of the limiting guide plate 1 (310) is provided with a connecting rod 1 (311), a connecting rod 2 (320), and a connecting rod 311 is provided on the side wall of the limiting guide plate 1 (310). 13) and connecting rod three (315), the side wall of the limiting guide plate two (320) is provided with a through hole matching the connecting rod one (311), the connecting rod two (313) and the connecting rod three (315), the front outer walls of the connecting rod one (311), the connecting rod two (313) and the connecting rod three (315) are commonly connected with a dust suction pipe (317), the end of the dust suction pipe (317) is connected to the output end of the dust suction pump (130), the top of the fixing seat (100) is provided with a fixing frame (400), the top of the fixing frame (400) is provided with a hydraulic cylinder (410), the output ends of the plurality of hydraulic cylinders (410) are connected with a pressure plate (420), the side wall of the pressure plate (420) is also connected with a cooling assembly, and the cooling assembly includes a fixing box (450).

2. A press machine for nonwoven fabric processing according to claim 1, characterized in that: A rotating motor (210) is disposed on the front outer wall of the supporting rod (200), and an output end of the rotating motor (210) is connected to an inflatable shaft (220).

3. A press machine for nonwoven fabric processing according to claim 2, characterized in that: A second rotating motor (240) is disposed on the rear outer wall of the second supporting rod (230), and an output end of the second rotating motor (240) is connected to a second inflatable shaft (250).

4. A press machine for nonwoven fabric processing according to claim 3, characterized in that: The inner wall of the connecting rod one (311) is rotatably connected to roller one (312), and the bottom of the connecting rod two (313) is rotatably connected to roller two (314). The outer walls of the connecting rod two (313) and the connecting rod one (311) are both provided with dust suction ports, and the dust suction ports of the connecting rod two (313) and the connecting rod one (311) are respectively arranged opposite to each other. The top and bottom of the connecting rod three (315) are both provided with through openings (316).

5. A press machine for nonwoven fabric processing according to claim 4, characterized in that: A hot pressing roller 1 (430) is arranged on the inner wall of the pressing plate (420), an electric heating pipe (431) is arranged inside the hot pressing roller 1 (430), and a hot pressing roller 2 (440) identical to the hot pressing roller 1 (430) is rotatably connected to the bottom of the pressing plate (420).

6. A press machine for nonwoven fabric processing according to claim 5, characterized in that: The outer wall of the second hot pressing roller (440) is sleeved with an embossing sleeve (441), and the front outer wall of the second hot pressing roller (440) is threadedly sleeved with a limiting screw (442).

7. A press machine for nonwoven fabric processing according to claim 6, characterized in that: A fan (451) is arranged on the side wall of the fixed box (450), a semiconductor refrigeration plate (452) is arranged on the top of the fixed box (450), a heat dissipation plate (453) is arranged on the top of the semiconductor refrigeration plate (452), and an air outlet (454) is opened at the bottom of the fixed box (450).

Citation Information

Patent Citations

  • Plate pressing machine for non-woven fabric processing

    CN215755418U