Heating handlebar sleeve of electric bicycle and electric bicycle

Abstract

The utility model belongs to the technical field of electric riding vehicles, and particularly relates to a heating handlebar sleeve of an electric riding vehicle. In order to overcome the defects that a resistance wire needs to be wound on a lining when a heating handlebar sleeve of an existing electric bicycle is assembled, efficiency is low, winding quality is not easy to guarantee, and the position of the resistance wire is difficult to maintain, the technical scheme is adopted as follows: the heating handlebar sleeve of the electric bicycle comprises the lining which is integrally formed; the flexible heating sheet is coated on the lining; the sheath is integrally formed; wherein when the sheath is subjected to injection molding, the lining, the flexible heating sheet and the sheath form a whole. The heating handlebar sleeve of the electric riding vehicle has the advantages that the flexible heating piece only needs to be wound by one circle generally, and efficiency is greatly improved; the distance between the heating wires of the prefabricated flexible heating sheet is constant, and heating is stable and uniform.

Description

Technical Field

[0001] The utility model belongs to the technical field of electric bicycles, and in particular relates to a heating handlebar cover for an electric bicycle and an electric bicycle. Background Art

[0002] When riding an electric vehicle (electric bicycle or electric motorcycle, etc.) in cold seasons, hands are easily frozen, which reduces the user experience and also leads to certain riding safety risks. A very common practice is to put warm gloves on the handlebars, which not only affects the appearance, but also restricts the space for hand movement, has great limitations, and is dangerous.

[0003] Another approach is to add a heating component to make the handle heat up. The heating component usually uses a resistance wire to generate heat. However, the process of winding the resistance wire onto the inner lining of the handle is mostly done manually, which is inefficient, and the quality of the resistance wire winding is not easy to guarantee, and the position of the resistance wire is also difficult to maintain (resulting in uneven heating). There are also very few practices that use detachable heating rings, but in this approach, a heating ring installation cavity must be formed on the injection-molded rubber sheath, which makes the radial size of the handle larger and also brings wiring problems. Summary of the invention

[0004] The utility model aims to solve the problems of existing heating handlebars for electric bicycles, such as the need to wind a resistance wire onto an inner lining during assembly, low efficiency, difficulty in ensuring winding quality, and difficulty in maintaining the position of the resistance wire. A heating handlebar for an electric bicycle is provided, in which a heating sheet is used instead of the resistance wire to improve efficiency and ensure heating effect.

[0005] To achieve the above purpose, the utility model adopts the following technical solution: a heating handlebar cover for an electric bicycle, the heating handlebar cover for an electric bicycle comprising:

[0006] Lining, one-piece molding;

[0007] A flexible heating sheet is coated on the inner lining;

[0008] Sheath, one-piece molding;

[0009] Wherein, when the sheath is injection molded, the lining, the flexible heating sheet and the sheath become a whole.

[0010] The utility model discloses a heating handlebar cover for an electric bicycle, comprising an inner lining, a flexible heating sheet and a protective cover, wherein the flexible heating sheet is coated on the inner lining, and the protective cover is integrally formed by injection molding. When the protective cover is injection molded, the inner lining, the flexible heating sheet and the protective cover become a whole, and when the flexible heating sheet and the inner lining are assembled together, the efficiency is greatly improved compared with winding the heating resistance wire onto the inner lining (usually only winding one circle), the spacing between the heating wires of the prefabricated flexible heating sheet is constant, and the heat is stable and uniform.

[0011] As an improvement, a positioning structure is formed between the inner lining and the flexible heating sheet; the inner side of the flexible heating sheet is backed by adhesive.

[0012] As an improvement, the positioning structure includes a plurality of axially distributed positioning columns formed on the lining and two groups of positioning holes formed on the flexible heating sheet, the positioning holes are located at both ends of the circumference of the flexible heating sheet, and the two ends of the circumference of the flexible heating sheet are stacked so that both groups of positioning holes are located in the positioning columns; the flexible heating sheet is only wrapped once.

[0013] As an improvement, the positioning structure includes a plurality of positioning blocks formed on the inner lining and a plurality of positioning grooves formed on the flexible heating sheet, some of the positioning blocks are distributed circumferentially, and some of the positioning blocks are distributed axially.

[0014] As an improvement, a hollow hole is formed on the positioning block; the height of the positioning block is greater than the thickness of the flexible heating sheet.

[0015] As an improvement, the lining includes a conical portion and a cylindrical portion, the flexible heating sheet is covered on the cylindrical portion, an anti-slip groove is formed on the conical portion, and the electric bicycle heating handlebar cover also includes a heating sheet cable connected to the flexible heating sheet, an anti-slip protrusion is formed on the heating sheet cable, and the anti-slip protrusion is located in the sheath.

[0016] As an improvement, a plurality of cone rings are formed on the cone-shaped portion, and the cone rings are provided with wire groove gaps; and the anti-slip grooves are radially arranged.

[0017] As an improvement, the electric bicycle heating handlebar cover also includes a control component, which includes a bracket with a accommodating cavity, a controller fixed in the accommodating cavity of the bracket, a side cover that closes the accommodating cavity, and a switch exposed to the bracket; a cable outlet is formed on the bracket.

[0018] An electric bicycle comprises the aforementioned heating grip cover for the electric bicycle.

[0019] As an improvement of the electric bicycle, the electric bicycle also includes a wiring assembly and a controller. The controller and the heating sheet are connected through the wiring assembly. The wiring assembly includes a power connector, a control connector and two heating connectors. The two flexible heating sheets are controlled by the same controller.

[0020] The beneficial effects of the heating handlebar cover of the electric bicycle of the utility model are: it includes an inner lining, a flexible heating sheet and a sheath, the flexible heating sheet is coated on the inner lining, and the sheath is integrally formed by injection molding. When the sheath is injection molded, the inner lining, the flexible heating sheet and the sheath become a whole. When the flexible heating sheet and the inner lining are assembled together, the efficiency is greatly improved compared with winding the heating resistance wire onto the inner lining (only one circle is needed and usually only), the spacing between the heating wires of the prefabricated flexible heating sheet is constant, and the heat is stable and uniform.

[0021] The electric bicycle of the utility model adopts the electric bicycle heating handle cover of the utility model and has all the beneficial effects of the electric bicycle heating handle cover of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of a heating handlebar cover for an electric bicycle according to a first embodiment of the utility model.

[0023] Figure 2 It is an exploded view of the heating handlebar cover of an electric bicycle according to the first embodiment of the utility model.

[0024] Figure 3 It is a structural schematic diagram of the inner lining of the heating handlebar cover of an electric bicycle according to the first embodiment of the utility model.

[0025] Figure 4 The utility model is a structural schematic diagram of a flexible heating sheet of a heating handlebar cover of an electric bicycle according to the first embodiment of the utility model.

[0026] Figure 5 It is a structural schematic diagram of a heating handlebar cover for an electric bicycle according to a second embodiment of the utility model.

[0027] Figure 6 It is a structural exploded view of the control assembly of the heating handlebar cover of the electric bicycle in the second embodiment of the utility model.

[0028] Figure 7 It is a schematic diagram of the structure of an electric riding vehicle according to an embodiment of the utility model (only a part is shown).

[0029] In the figure, 1, lining; 11, conical part; 12, cylindrical part; 13, positioning column; 14, positioning block; 15, hollow hole; 16, cone ring; 17, wire slot notch; 18, anti-slip groove;

[0030] 2. Flexible heating sheet; 21. Positioning hole; 22. Positioning groove;

[0031] 3. Sheath;

[0032] 4. Heating plate cable; 41. Anti-drop convex part;

[0033] 5. Bracket; 51. Accommodating chamber; 52. Cable outlet;

[0034] 6. Side cover;

[0035] 7. Controller;

[0036] 8. Switch;

[0037] 9. Waterproof cover;

[0038] 10. Fixed ring. DETAILED DESCRIPTION

[0039] The technical solutions of the embodiments of the present invention are explained and described below, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.

[0040] See also Figures 1 to 7 The electric bicycle heating handlebar cover of the utility model embodiment comprises:

[0041] Lining, one-piece molding;

[0042] A flexible heating sheet is coated on the inner lining;

[0043] Sheath, one-piece molding;

[0044] Wherein, when the sheath is injection molded, the lining, the flexible heating sheet and the sheath become a whole.

[0045] The utility model discloses a heating handlebar cover for an electric bicycle, comprising an inner lining, a flexible heating sheet and a protective cover, wherein the flexible heating sheet is coated on the inner lining, and the protective cover is integrally formed by injection molding. When the protective cover is injection molded, the inner lining, the flexible heating sheet and the protective cover become a whole, and when the flexible heating sheet and the inner lining are assembled together, the efficiency is greatly improved compared with winding the heating resistance wire onto the inner lining (usually only winding one circle), the spacing between the heating wires of the prefabricated flexible heating sheet is constant, and the heat is stable and uniform.

[0046] Embodiment 1

[0047] See also Figures 1 to 4 The electric bicycle heating handlebar cover of the first embodiment of the utility model comprises the following components from the inside to the outside:

[0048] Liner 1, integrally formed;

[0049] A flexible heating sheet 2 is coated on the inner lining 1;

[0050] Sheath 3, integrally formed;

[0051] When the sheath 3 is injection molded, the lining 1, the flexible heating sheet 2 and the sheath 3 become a whole.

[0052] In this embodiment, the inner side of the flexible heating sheet 2 is backed with adhesive, so that after the flexible heating sheet 2 is installed on the lining 1, the two can be reliably fitted and fixed.

[0053] In this embodiment, a positioning structure is formed between the lining 1 and the flexible heating sheet 2 .

[0054] In this embodiment, the positioning structure includes a plurality of axially distributed positioning columns 13 formed on the lining 1 and two groups of positioning holes 21 formed on the flexible heating sheet 2. The positioning holes 21 are located at both ends of the circumference of the flexible heating sheet 2. The two ends of the circumference of the flexible heating sheet 2 are stacked so that the two groups of positioning holes 21 are both located in the positioning columns 13.

[0055] In this embodiment, the flexible heating sheet 2 is only wound once, and only a small part of the circumferential end of the flexible heating sheet 2 is stacked with each other.

[0056] In this embodiment, the positioning structure includes a plurality of positioning blocks 14 formed on the liner 1 and a plurality of positioning grooves 22 formed on the flexible heating sheet 2, some of the positioning blocks 14 are distributed circumferentially, and some of the positioning blocks 14 are distributed axially. The axial dimension of the positioning block 14 is adapted to the axial dimension of the positioning groove 22, and the positioning block 14 only positions the liner 1 in the axial direction. The circumferential dimension of the positioning block 14 is smaller than the circumferential dimension of the positioning groove 22 to allow for errors.

[0057] In this embodiment, a hollow hole 15 is formed on the positioning block 14 to reduce the weight and facilitate injection molding of the liner 1.

[0058] In this embodiment, the height of the positioning block 14 is greater than the thickness of the flexible heating sheet 2 , thereby improving the structural strength between the lining 1 and the sheath 3 and preventing the lining 1 and the sheath 3 from separating.

[0059] In this embodiment, the liner 1 includes a conical portion 11 and a cylindrical portion 12 , the flexible heating sheet 2 is wrapped around the cylindrical portion 12 , and the conical portion 11 is closer to the center in the left-right direction than the cylindrical portion 12 .

[0060] In this embodiment, an anti-slip groove 18 is formed on the tapered portion 11, and the electric bicycle heating handlebar also includes a heating sheet cable 4 connected to the flexible heating sheet 2, and an anti-slip convex portion 41 is formed on the heating sheet cable 4, and the anti-slip convex portion 41 is located in the sheath 3. The anti-slip convex portion 41 can be directly formed by the heating sheet cable 4, or can be formed by winding a copper wire around the heating sheet cable 4. The provision of the anti-slip convex portion 41 and the anti-slip groove 18 can prevent the heating sheet cable 4 from being pulled off.

[0061] In this embodiment, the anti-slip groove 18 is radially arranged and usually vertically downward, so that the heating plate cable 4 is vertically downward.

[0062] In this embodiment, a plurality of cone rings 16 are formed on the cone portion 11, and the cone rings 16 are provided with wire groove gaps 17. The provision of the cone rings 16 also enhances the connection strength between the liner 1 and the sheath 3, and prevents the two from being separated. The wire groove gaps 17 are used for routing the heating plate cable 4 and constraining the heating plate cable 4.

[0063] In this embodiment, the heating handlebar cover of the electric bicycle is the right cover 3.

[0064] In this embodiment, the flexible heating sheet 2 includes an inner flexible insulating layer, an outer flexible insulating layer and a heating wire in the middle. The flexible heating sheet 2 can be selected from existing materials as needed.

[0065] In this embodiment, the lining 1 (injection molding) and the flexible heating sheet 2 are prepared in advance, the heating sheet cable 4 and the flexible heating sheet 2 are fixedly connected, and then the flexible heating sheet 2 is fixed to the lining 1 by means of the back adhesive and the positioning structure, the heating sheet cable 4 is installed to the corresponding position of the lining 1, and then the sheath 2 is injection molded.

[0066] The beneficial effects of the heating handlebar cover of the electric bicycle of the first embodiment are: it is only composed of the lining 1, the flexible heating sheet 2, the sheath 3 and the heating sheet cable 4, and can be sold as a product (the controller 7 is selected by the user); the flexible heating sheet 2 is used instead of the resistance wire, the assembly between the flexible heating sheet 2 and the lining 1 is easy, the assembly efficiency is high, and the flexible heating sheet 2 has been prefabricated before assembly, the position of the heating wire of the flexible heating sheet 2 will not change, and the heating effect is guaranteed; a positioning structure is formed between the flexible heating sheet 2 and the lining 1, and the flexible heating sheet 2 is backed with glue to ensure the fit and fixation between the flexible heating sheet 2 and the lining 1 before the sheath 3 is injection molded; when the sheath 3 is injection molded, the lining 1, the flexible heating sheet 2, and the heating sheet cable 4 become a whole, and the sheath 3 not only plays a mechanical protection role, but also ensures the sealing of the flexible heating sheet 2; it has an anti-pull-off structure formed by the anti-slip groove 18 and the anti-slip protrusion 41, and the heating sheet cable 4 will not be pulled off.

[0067] Embodiment 2

[0068] See also Figure 5 and Figure 6 The heating handlebar cover for electric bicycle of the second embodiment of the present invention is different from that of the first embodiment mainly in that a control component is also defined.

[0069] In this embodiment, the electric bicycle heating grip cover further includes a control component, which includes a bracket 5 having a receiving cavity 51, a controller 7 fixed in the receiving cavity 51 of the bracket 5, a side cover 6 closing the receiving cavity 51, and a switch 8 exposed to the bracket 5; a cable outlet 52 is formed on the bracket 5. The side cover 6 is fixedly connected to the bracket 5 by a plurality of axial screws.

[0070] In this embodiment, a waterproof cover plate 9 is further provided in the accommodating cavity 51 of the bracket 5, and the waterproof cover plate 9 seals the controller 7 in the accommodating cavity 51 of the bracket 5. The waterproof cover plate 9 is provided with a semicircular groove, the size of which is smaller than the aperture of the cable of the controller 7, thereby ensuring sealing.

[0071] In this embodiment, the control assembly further comprises a fixing ring 10 arranged at the center of the bracket 5, and the fixing ring 10 comprises a fastening screw. Holes are reserved on the bracket 5 and the side cover 6 for the fastening screw and the screwdriver to enter and exit.

[0072] In this embodiment, the heating handlebar cover of the electric bicycle is the left cover 3.

[0073] See also Figure 7 The embodiment of the utility model also provides an electric bicycle, including the aforementioned heating grip cover of the electric bicycle.

[0074] The electric bicycle of the utility model embodiment comprises left and right handlebar cross tubes (not shown in the figure), and left and right heating handlebar covers are installed on the left and right handlebar cross tubes. The control component is a whole, and the lining 1, the flexible heating sheet 2, the sheath 3 and the heating sheet cable 4 are a whole, and the two wholes are installed separately.

[0075] In the electric bicycle of the utility model embodiment, only the left heating grip is provided with the controller 7, and the same controller 7 controls the left and right heating grips at the same time. In other embodiments, two left and right controllers 7 may also be provided to control the left and right heating grips respectively.

[0076] In the electric riding vehicle of the present utility model embodiment, the controller 7 and the heating sheet are connected through a wiring assembly, and the wiring assembly includes a power connector, a control connector and two heating connectors, and the two flexible heating sheets 2 are controlled by the same controller 7. In the figure, the controller cable and the wiring assembly are not shown in the figure.

[0077] The above is only a specific implementation of the invention, but the protection scope of the invention is not limited thereto. Those skilled in the art should understand that the invention includes but is not limited to the contents described in the above specific implementation. Any modification that does not deviate from the functional and structural principles of the invention will be included in the scope of the claims.

Claims

1. A heating grip for an electric bicycle, characterized in that: The electric bicycle heating grip cover comprises: The lining (1) is integrally formed; A flexible heating sheet (2) is coated on the inner lining (1); A sheath (3) is integrally formed; Wherein, when the sheath (3) is injection molded, the lining (1), the flexible heating sheet (2) and the sheath (3) become a whole.

2. The heating grip cover for electric bicycle according to claim 1, characterized in that: A positioning structure is formed between the inner lining (1) and the flexible heating sheet (2); the inner side of the flexible heating sheet (2) is backed by adhesive.

3. The heating grip cover for electric bicycle according to claim 2, characterized in that: The positioning structure comprises a plurality of axially distributed positioning columns (13) formed on the lining (1) and two groups of positioning holes (21) formed on the flexible heating sheet (2); the positioning holes (21) are located at two ends of the circumference of the flexible heating sheet (2); the two ends of the circumference of the flexible heating sheet (2) are stacked so that the two groups of positioning holes (21) are both located in the positioning columns (13); and the flexible heating sheet (2) is only wound once.

4. The heating grip cover for an electric bicycle according to claim 2, characterized in that: The positioning structure comprises a plurality of positioning blocks (14) formed on the lining (1) and a plurality of positioning grooves (22) formed on the flexible heating sheet (2), some of the positioning blocks (14) being distributed circumferentially, and some of the positioning blocks (14) being distributed axially.

5. The heating grip cover for electric bicycle according to claim 4, characterized in that: A hollow hole (15) is formed on the positioning block (14); the height of the positioning block (14) is greater than the thickness of the flexible heating sheet (2).

6. The heating grip cover for electric bicycle according to claim 1, characterized in that: The lining (1) comprises a conical portion (11) and a cylindrical portion (12); the flexible heating sheet (2) is covered on the cylindrical portion (12); an anti-slip groove (18) is formed on the conical portion (11); the heating handlebar cover for an electric bicycle further comprises a heating sheet cable (4) connected to the flexible heating sheet (2); an anti-slip protrusion (41) is formed on the heating sheet cable (4); and the anti-slip protrusion (41) is located in the protective cover (3).

7. The heating grip cover for an electric bicycle according to claim 6, characterized in that: A plurality of cone rings (16) are formed on the cone-shaped portion (11), and the cone rings (16) are provided with wire groove notches (17); and the anti-slip grooves (18) are radially arranged.

8. The heating grip cover for an electric bicycle according to claim 1, characterized in that: The electric bicycle heating grip cover also includes a control component, which includes a bracket (5) having a receiving cavity (51), a controller (7) fixed in the receiving cavity (51) of the bracket (5), a side cover (6) closing the receiving cavity (51), and a switch (8) exposed from the bracket (5); a cable outlet (52) is formed on the bracket (5).

9. An electric bicycle, characterized in that: The invention comprises the heating grip cover for an electric bicycle as claimed in any one of claims 1 to 8.

10. The electric riding vehicle according to claim 9, characterized in that: The electric riding vehicle further comprises a wiring assembly and a controller (7), wherein the controller (7) and the heating sheet are connected via the wiring assembly, wherein the wiring assembly comprises a power supply connector, a control connector and two heating connectors, and the two flexible heating sheets (2) are controlled by the same controller (7).

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