Coal conveyor capable of preventing corner pulverized coal from being accumulated
By using a combination of contact switches, coal collecting buckets, cylinders, spray pipes and servo motors in the coal conveyor, the difficulty of coal dust accumulation and collection caused by the deviation of coal belts is solved, and the effective prevention of coal dust accumulation and safe treatment of coal dust is achieved.
Patent Information
- Application Number
- CN202420529885.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-03-19
AI Technical Summary
Coal conveyor belts are prone to deviation during transportation, resulting in the rolling and accumulation of coal powder. It is difficult to collect coal powder in severe coal drop areas, and there is a risk of combustion.
A coal conveyor that prevents the accumulation of edge and corner coal powder is designed. It adopts a combination of contact switches and controllers to detect the deviation of the coal conveyor belt and stop working. The coal collecting bucket and cylinder are used for coal powder collection and cleaning, and the spray pipe and servo motor are used to cool the coal powder to prevent combustion.
It effectively prevents the accumulation of coal powder, reduces the difficulty of cleaning coal powder, improves work efficiency, and reduces the risk of coal powder combustion through cooling measures.
Smart Images

Figure CN222757372U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal conveyors, in particular to a coal conveyor capable of preventing coal powder from piling up at corners. Background Art
[0002] Coal conveyor belt, as the name implies, is a belt conveyor for conveying coal materials. It is one of the indispensable and important equipment in modern heavy industry. Coal conveyor belt not only has the advantages of high conveying efficiency and wide application range, but also can reduce the labor intensity of workers to a certain extent, reduce production costs and improve production efficiency.
[0003] In the conveyor, the coal powder will be transferred to the designated location on the coal conveyor belt. However, during the transportation process, due to the long transportation distance and the fact that the coal conveyor belt cannot be well limited, the coal conveyor belt is prone to deviation, causing the coal powder to roll and accumulate.
[0004] At the same time, in some areas where coal is easily dropped, coal powder accumulates at the bottom of the machine over time. Due to the poor working environment, it is very difficult to collect the coal powder.
[0005] In addition, the coal conveyor belt moves for a long time, and there is constant friction between the belt and the roller, which can easily generate high temperatures in a hot and humid environment. Coal powder is flammable, and there is a risk of combustion during the transportation of coal powder. Utility Model Content
[0006] In view of the deficiencies of the prior art, the utility model provides a coal conveyor capable of preventing coal powder from piling up at corners, which overcomes the deficiencies of the prior art and effectively solves the problems of coal powder piling up, difficulty in collecting coal powder and combustion risk of coal powder.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A coal conveyor for preventing coal dust from piling up at corners comprises a support frame, contact switches are arranged on both sides of the top outer wall of the support frame, a mounting frame is welded to the top outer wall of the support frame, a controller is placed on the outer wall of the mounting frame, and the controller is connected to the contact switch via a signal line;
[0009] A coal collecting hopper is welded to the inner wall of the top of the support frame, and a baffle is slidably connected to the inner wall of one side of the coal collecting hopper, and a cylinder is connected to the outer wall of the top of the baffle;
[0010] A top frame is welded to the outer wall of the top of the support frame, and a spray pipe is rotatably connected to the inner wall of the top of the top frame. A first gear is installed on the outer wall of one end of the spray pipe, and a second gear is meshed with the outer wall of the first gear. A servo motor is installed on the outer wall of the second gear. An air pipe is rotatably connected to the outer wall of one end of the spray pipe, and a spray generator is installed on the outer wall of one end of the air pipe.
[0011] Preferably, bottom rollers distributed at equal distances are rotatably connected to the center of the top outer wall of the support frame.
[0012] Preferably, the top outer wall of the support frame is rotatably connected to side rollers on both sides of the bottom roller.
[0013] Preferably, the outer walls of the bottom roller and the side rollers are slidably connected with a coal conveyor belt.
[0014] Preferably, a temperature sensor is installed on one side of the outer wall at the top of the support frame.
[0015] Preferably, a connecting frame is welded to the top outer wall of the support frame, and the cylinder is fixedly connected to the top outer wall of the connecting frame by bolts.
[0016] Preferably, a protective plate is welded to the top outer wall of the top frame, and the servo motor is arranged inside the protective plate.
[0017] Preferably, cameras are installed on both sides of the top outer wall of the top frame.
[0018] The beneficial effects of the utility model are:
[0019] 1. The coal conveyor designed to prevent corner coal powder accumulation, when the coal conveyor belt deviates and contacts the contact switch, the contact switch can transmit a signal to the controller to control the electrical equipment in the coal conveyor to stop working, preventing the coal conveyor belt from deviating greatly and avoiding the problem of coal powder rolling and accumulation;
[0020] 2. The coal conveyor designed to prevent coal powder from accumulating at corners can be welded with a coal collecting hopper in some areas where coal is seriously falling. The coal powder that rolls down can be collected in the coal collecting hopper. When processing, the baffle can be driven up by the cylinder to open the coal collecting hopper, making it convenient for the staff to uniformly handle the coal powder, greatly reducing the difficulty of coal powder cleaning and improving work efficiency.
[0021] 3. The coal conveyor designed to prevent coal powder from accumulating in corners can convey mist to the spray pipe through the spray generator when the temperature sensor detects that the temperature is too high. The second gear and the first gear are driven to rotate by the servo motor. The spray pipe can spray water mist in a swinging manner to cool the coal powder and prevent the coal powder from being ignited due to excessive temperature, which has a certain safety effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of a coal conveyor for preventing coal powder from piling up at corners proposed by the utility model;
[0023] Figure 2 This is a bottom view of the overall structure of a coal conveyor for preventing coal powder from piling up at corners proposed by the utility model;
[0024] Figure 3 This is a schematic diagram of the connection structure of the coal collecting hopper of a coal conveyor for preventing the accumulation of coal powder at corners proposed by the utility model;
[0025] Figure 4 The utility model is a schematic diagram of the connection structure of the spray generator of the coal conveyor for preventing the accumulation of coal powder at corners.
[0026] In the figure: 1. support frame; 2. contact switch; 3. mounting frame; 4. controller; 5. coal collecting hopper; 6. baffle; 7. cylinder; 8. top frame; 9. spray pipe; 10. first gear; 11. second gear; 12. servo motor; 13. gas pipe; 14. spray generator; 15. side roller; 16. bottom roller; 17. coal conveyor belt; 18. temperature sensor; 19. connecting frame; 20. protective plate; 21. camera. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0028] Embodiment 1, refer to Figure 1 A coal conveyor for preventing coal powder from piling up at corners comprises a support frame 1, contact switches 2 are arranged on both sides of the top outer wall of the support frame 1, and a mounting frame 3 is welded to the top outer wall of the support frame 1, a controller 4 is placed on the outer wall of the mounting frame 3, and the controller 4 is connected to the contact switch 2 through a signal line.
[0029] In this embodiment, when the coal conveyor belt 17 deviates and contacts the contact switch 2, the contact switch 2 can transmit a signal to the controller 4 to control the electrical equipment in the coal conveyor to stop working, prevent the coal conveyor belt 17 from deviating significantly, and avoid the problem of coal powder rolling and accumulating.
[0030] Example 2, refer to Figure 3 A coal conveyor for preventing coal powder from accumulating at corners, wherein a coal collecting hopper 5 is welded to the inner wall at the top of the support frame 1, and a baffle 6 is slidably connected to the inner wall on one side of the coal collecting hopper 5, and a cylinder 7 is connected to the outer wall at the top of the baffle 6.
[0031] In this embodiment, a coal collecting hopper 5 can be welded in some areas where coal falling is serious, and the coal powder that rolls down can be collected in the coal collecting hopper 5. When processing, the baffle 6 can be driven upward by the cylinder 7 to open the coal collecting hopper 5, so that the staff can handle the coal powder in a unified manner, which greatly reduces the difficulty of coal powder cleaning and improves work efficiency.
[0032] Example 3, refer to Figure 4A coal conveyor for preventing coal powder from accumulating at corners, wherein a top frame 8 is welded to the outer wall of the top of the support frame 1, and a spray pipe 9 is rotatably connected to the inner wall of the top of the top frame 8, a first gear 10 is installed on the outer wall of one end of the spray pipe 9, and a second gear 11 is meshed with the outer wall of the first gear 10, a servo motor 12 is installed on the outer wall of the second gear 11, an air pipe 13 is rotatably connected to the outer wall of one end of the spray pipe 9, and a spray generator 14 is installed on the outer wall of one end of the air pipe 13.
[0033] In this embodiment, when the temperature sensor 18 detects that the temperature is too high, the mist can be transported to the spray pipe 9 through the spray generator 14, and the second gear 11 and the first gear 10 can be driven to rotate by the servo motor 12. The spray pipe 9 can spray water mist in a swinging manner to cool the coal powder and prevent the coal powder from being ignited due to excessive temperature, which has a certain safety effect.
[0034] Reference Figure 2 The center of the top outer wall of the support frame 1 is rotatably connected to bottom rollers 16 that are equidistantly distributed.
[0035] Reference Figure 2 The top outer wall of the support frame 1 is rotatably connected to side rollers 15 on both sides of the bottom roller 16.
[0036] Reference Figure 1 The outer walls of the bottom roller 16 and the side rollers 15 are slidably connected with a coal conveying belt 17.
[0037] Reference Figure 2 A temperature sensor 18 is installed on one side of the top outer wall of the support frame 1.
[0038] Reference Figure 1 A connecting frame 19 is welded to the top outer wall of the support frame 1, and the cylinder 7 is fixedly connected to the top outer wall of the connecting frame 19 by bolts.
[0039] Reference Figure 1 A protective plate 20 is welded to the top outer wall of the top frame 8 , and the servo motor 12 is arranged inside the protective plate 20 .
[0040] Reference Figure 1 Cameras 21 are installed on both sides of the top outer wall of the top frame 8.
[0041] Working principle: During operation, the coal powder will be transported through the coal conveyor belt 17, and the coal conveyor belt 17 will slide on the top of the bottom roller 16 and the side roller 15. When the coal conveyor belt 17 deviates greatly, it will touch the contact switch 2. The contact switch 2 will transmit the signal to the controller 4 to control the electrical equipment in the coal conveyor to stop working. During normal operation, the coal collecting hopper 5 can be welded in some areas with serious coal falling, and the rolled coal powder can be collected in the coal collecting hopper 5. During processing, the baffle 6 can be driven upward by the cylinder 7 to open the coal collecting hopper 5 to uniformly process the coal powder. When the temperature sensor 18 detects that the temperature is too high, the mist can be transported to the spray pipe 9 through the spray generator 14, and the second gear 11 and the first gear 10 are driven to rotate by the servo motor 12. The spray pipe 9 can spray water mist in a swinging manner to cool the coal powder.
[0042] The exemplary implementation of the utility model is described in detail with reference to the examples, however, it is understood by those skilled in the art that, without departing from the concept of the utility model, various modifications and alterations may be made to the above-mentioned specific embodiments, and various combinations of the various technical features and structures proposed in the utility model may be made without exceeding the scope of protection of the utility model, which is determined by the attached claims. The foregoing description of the specific exemplary implementation of the utility model is not intended to limit the utility model to the precise form disclosed, and it is obvious that many changes and variations can be made according to the above teachings. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the utility model and its practical application, so that those skilled in the art can realize and utilize various different exemplary implementations of the utility model and various different choices and changes. The scope of the utility model is intended to be defined by the claims and their equivalents.
Claims
1. A coal conveyor for preventing coal powder from piling up at corners, comprising a support frame (1), characterized in that: Contact switches (2) are arranged on both sides of the top outer wall of the support frame (1), and a mounting frame (3) is welded to the top outer wall of the support frame (1), a controller (4) is placed on the outer wall of the mounting frame (3), and the controller (4) is connected to the contact switch (2) via a signal line; A coal collecting hopper (5) is welded to the inner wall at the top of the support frame (1), and a baffle (6) is slidably connected to the inner wall on one side of the coal collecting hopper (5), and a cylinder (7) is connected to the outer wall at the top of the baffle (6); A top frame (8) is welded to the outer wall of the top of the support frame (1), and a spray pipe (9) is rotatably connected to the inner wall of the top of the top frame (8); a first gear (10) is installed on the outer wall of one end of the spray pipe (9), and a second gear (11) is meshed with the outer wall of the first gear (10); a servo motor (12) is installed on the outer wall of the second gear (11); an air supply pipe (13) is rotatably connected to the outer wall of one end of the spray pipe (9), and a spray generator (14) is installed on the outer wall of one end of the air supply pipe (13).
2. A coal conveyor for preventing coal dust accumulation at corners according to claim 1, characterized in that: The center of the top outer wall of the support frame (1) is rotatably connected to bottom rollers (16) distributed at equal distances.
3. A coal conveyor for preventing coal dust accumulation at corners according to claim 2, characterized in that: The top outer wall of the support frame (1) is rotatably connected to side rollers (15) on both sides of the bottom roller (16).
4. A coal conveyor for preventing coal dust accumulation at corners according to claim 3, characterized in that: The outer walls of the bottom roller (16) and the side rollers (15) are slidably connected with a coal conveying belt (17).
5. A coal conveyor for preventing coal dust accumulation at corners according to claim 1, characterized in that: A temperature sensor (18) is installed on one side of the top outer wall of the support frame (1).
6. A coal conveyor for preventing coal dust accumulation at corners according to claim 1, characterized in that: A connecting frame (19) is welded to the top outer wall of the support frame (1), and the cylinder (7) is fixedly connected to the top outer wall of the connecting frame (19) by means of bolts.
7. A coal conveyor for preventing coal dust accumulation at corners according to claim 1, characterized in that: A protective plate (20) is welded to the top outer wall of the top frame (8), and the servo motor (12) is arranged inside the protective plate (20).
8. A coal conveyor for preventing coal dust accumulation at corners according to claim 1, characterized in that: Cameras (21) are installed on both sides of the top outer wall of the top frame (8).