DPU lifting device

By designing a DPU lifting device for assembly of new energy passenger vehicles, the combination of fixed frame, movable frame, lifting ring and locking pin is used to solve the labor intensity and safety hazards caused by the large DPU weight, and a safe and efficient DPU assembly process is achieved.

CN222757762UActive Publication Date: 2025-04-15DAYUN AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202421462322.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-15
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

During the assembly process of new energy passenger vehicles, the DPU has a large appearance size and heavier weight, which leads to excessive labor intensity of manual handling, which can easily cause occupational diseases and safety hazards.

Method used

A DPU lifting device is designed, including a fixing frame and a movable frame. Through the cooperation of the fixing frame support rod and the movable frame support rod, a safe lifting and transfer of the DPU is achieved using multiple lifting rings and locking pins.

Benefits of technology

It effectively reduces the assembly difficulty of DPU controller, avoids safety hazards during assembly, reduces the labor intensity of the operator, and improves operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a DPU lifting device. The DPU lifting device comprises a fixing frame, the movable frame is movably connected to one end of the fixed frame; a fixed frame supporting rod extends from one end, far away from the movable frame, of the fixed frame in the vertical direction, and the fixed frame supporting rod and the movable frame are both provided with convex parts extending towards a DPU hoisting part; the convex part is provided with a lock pin which can be inserted into a hole of the DPU hoisting part; a plurality of hanging rings are arranged on the fixing frame. The DPU lifting device solves the problems that when a new energy passenger car rear overhang assembly is subpackaged, DPU is large in appearance size and heavy in weight, an operator manually lifts the DPU to a subpackaging tray, the difficulty is large, and potential safety hazards exist.
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Description

Technical Field

[0001] The utility model relates to the technical field of assembly of new energy passenger vehicles, in particular to a DPU lifting device. Background Art

[0002] At present, the new energy passenger car is overweight, and the DPU controller needs to transfer the DPU from the line side material rack to the rear suspension assembly tray on the rear suspension assembly line. At present, there are the following problems:

[0003] 1. The DPU is large in size and heavy in weight. Manual handling will cause excessive labor intensity for employees and cause occupational diseases.

[0004] 2. Labor safety during manual handling in production is difficult to guarantee and can easily lead to work-related injuries.

[0005] Based on the above technical problems, technicians in this field urgently need to develop a DPU lifting device. Utility Model Content

[0006] The utility model aims to provide a DPU lifting device, which solves the problem of high labor intensity and occupational disease caused by heavy weight of materials when taking out DPU during packaging.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] The utility model provides a DPU lifting device, which comprises:

[0009] Mounting bracket; and

[0010] A movable frame movably connected to one end of the fixed frame;

[0011] A fixed frame support rod is extended in the vertical direction at one end of the fixed frame away from the movable frame, and both the fixed frame support rod and the movable frame have a convex portion extending toward the DPU hanging position;

[0012] The protrusion is equipped with a locking pin that can be inserted into the hole of the DPU hanging part;

[0013] The fixing frame is provided with a plurality of lifting rings.

[0014] Furthermore, the fixing frame includes:

[0015] horizontal frame; and

[0016] The fixing frame support rod connected to the end of the horizontal frame;

[0017] The fixing frame is an aluminum alloy frame structure;

[0018] The horizontal frame is evenly distributed with four lifting rings.

[0019] Furthermore, a screw rod is provided at the lower part of the lifting ring, and the lifting ring is threadedly connected to the horizontal frame through the screw rod.

[0020] Furthermore, the movable frame comprises:

[0021] Two movable frame support rods hinged to the horizontal frame via a rotating shaft; and

[0022] A movable frame horizontal rod is connected to the lower ends of the two movable frame support rods, and a handle is threadedly connected to the outer side of the movable frame horizontal rod.

[0023] Furthermore, the movable frame is an aluminum alloy frame.

[0024] Furthermore, the material of the lock pin is iron material;

[0025] The top of the locking pin is provided with a chamfer.

[0026] In the above technical solution, the utility model provides a DPU lifting device having the following

[0027] Beneficial effects:

[0028] The DPU lifting device of the utility model solves the problem that when subassembling the rear suspension assembly of a new energy passenger car, the DPU has a large outer size and a heavy weight, and it is difficult for an operator to manually lift it onto a subassembly pallet, which also poses a safety hazard.

[0029] The DPU lifting device of the utility model effectively reduces the difficulty of assembling the DPU controller and can avoid potential safety hazards during the assembly process. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. It is obvious that the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0031] Figure 1 This is a schematic diagram of the structure of the DPU lifting device disclosed in the embodiment of the utility model;

[0032] Figure 2 It is a structural schematic diagram of the use status of the DPU lifting device disclosed in the embodiment of the utility model.

[0033] Description of reference numerals:

[0034] 1. Fixed frame; 2. Movable frame; 3. Lock pin; 4. Lifting ring; 5. Handle;

[0035] 10. Device; 20. DPU;

[0036] 101. horizontal frame; 102. fixed frame support rod;

[0037] 201. Support rod of movable frame; 202. Horizontal rod of movable frame. DETAILED DESCRIPTION

[0038] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0039] See also Figure 1 to Figure 2 As shown;

[0040] A DPU lifting device of this embodiment, the device 10 comprises:

[0041] A fixing frame 1; and

[0042] A movable frame 2 movably connected to one end of the fixed frame 1;

[0043] A fixed frame support rod 102 is extended in the vertical direction from one end of the fixed frame 1 away from the movable frame 2, and both the fixed frame support rod 102 and the movable frame 2 have a convex portion extending toward the DPU 20 hoisting position;

[0044] The convex part is provided with a locking pin 3 which can be inserted into the hole of the hanging part of the DPU 20;

[0045] A plurality of lifting rings 4 are provided on the fixing frame 1 .

[0046] Specifically, this embodiment discloses a device 10 suitable for lifting and transporting a DPU controller, which includes a fixed frame 1 and a movable frame 2, wherein the fixed frame 1 and the movable frame 2 are placed on the upper end of the DPU controller, and are connected to the corresponding holes of the DPU 20 through four locking pins 3 of the convex portion to achieve the function of lifting the DPU 20. At the same time, the device as a whole is lifted up with the aid of external lifting equipment through multiple lifting rings 4 to lift the device and the DPU 20 as a whole.

[0047] Preferably, the fixing frame 1 of this embodiment includes:

[0048] horizontal frame 101; and

[0049] A fixed frame support rod 102 connected to the end of the horizontal frame 101;

[0050] The fixing frame 1 is an aluminum alloy frame structure;

[0051] The horizontal frame 101 is evenly distributed with four lifting rings 4 .

[0052] In this embodiment, a screw rod is disposed at the lower part of the lifting ring 4 , and the lifting ring 4 is threadedly connected to the horizontal frame 101 via the screw rod.

[0053] This embodiment further defines the structure of the fixed frame 1, which includes a horizontal frame 101 and a fixed frame support rod 102. There are two fixed frame support rods 102, which are fixed at one end of the horizontal frame 101, and four lifting rings 4 are evenly distributed on the upper part of the horizontal frame 101. This embodiment uses four lifting rings 4 threadedly connected to the horizontal frame 101 to ensure the balance of the suspended DPU 20.

[0054] In order to reduce the overall weight, the fixing frame 1 of the present embodiment is made of aluminum alloy as a whole, which is light in weight and high in strength.

[0055] Preferably, the movable frame 2 of this embodiment includes:

[0056] Two movable frame support rods 201 hinged to the horizontal frame 101 via a rotating shaft; and

[0057] A movable frame horizontal rod 202 is connected to the lower ends of the two movable frame support rods 201 , and a handle 5 is threadedly connected to the outer side of the movable frame horizontal rod 202 .

[0058] The movable frame 2 of this embodiment is an aluminum alloy frame.

[0059] This embodiment further defines the structure of the movable frame 2, which is provided with two movable frame support rods 201 and a movable frame horizontal rod 202. The movable frame support rod 201 is hinged at the end of the horizontal frame 1 through a rotating shaft, and the movable frame horizontal rod 202 is connected to the lower end of the movable frame support rod 201, and a handle 5 is installed on the outer side of the movable frame horizontal rod 202 by bolts.

[0060] Preferably, the material of the lock pin 3 of this embodiment is iron material; the top of the lock pin 3 is chamfered. The lock pin 3 is heat treated on the outside to make the lock pin 3 more wear-resistant and increase the service life, and the top of the lock pin 3 is chamfered to facilitate the lock pin 3 to enter the DPU hole more easily, and the bottom is threaded and can be threadedly connected to the frame.

[0061] In addition, the handle 5 of this embodiment is made of plastic, has a smooth feel and is light in weight.

[0062] The locking pin 3 of this embodiment is arranged along the Z direction to facilitate cooperation with the DPU hole. The surface where the locking pin 3 is located is the XY surface, which is used to support the weight of DPU20. This embodiment adopts the cooperation of the fixed frame 1 and the movable frame 2. During the grasping process, the movable frame 2 is opened so that the distance of the locking pin 3 is greater than the wide side of the DPU20, which is convenient for the tooling to fall, thereby facilitating the smooth grasping action of the DPU20. The overall aluminum alloy material reduces its own weight, ensures the overall structural strength, and will not bend or deform during use. After the workpiece is placed in place, the tooling is lowered. At this time, one side of the movable frame 2 can be opened. After opening, the distance between the locking pins 3 on both sides is greater than the wide side of the DPU20, so that the tooling is easy to detach.

[0063] This embodiment uses four locking pins to facilitate fixing the DPU 20 to the tooling, and the problem of falling off will not occur during the transfer process.

[0064] In the above technical solution, the utility model provides a DPU lifting device having the following

[0065] Beneficial effects:

[0066] The DPU lifting device 10 of the utility model solves the problem that when the rear suspension assembly of a new energy passenger car is assembled, the DPU 20 has a large size and a heavy weight, and it is difficult for the operator to manually lift it onto the assembly pallet, which also poses a safety hazard.

[0067] The DPU lifting device of the utility model effectively reduces the difficulty of assembling the DPU controller and can avoid potential safety hazards during the assembly process.

[0068] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. DPU lifting device, characterized in that: The device (10) comprises: a fixing frame (1); and A movable frame (2) movably connected to one end of the fixed frame (1); A fixed frame support rod (102) is extended in a vertical direction at one end of the fixed frame (1) away from the movable frame (2), and both the fixed frame support rod (102) and the movable frame (2) have a convex portion extending toward a DPU (20) hoisting position; The protrusion is provided with a locking pin (3) which can be inserted into a hole of the hanging part of the DPU (20); The fixing frame (1) is provided with a plurality of lifting rings (4).

2. The DPU lifting device according to claim 1, characterized in that: The fixing frame (1) comprises: a horizontal frame (101); and The fixing frame support rod (102) is connected to the end of the horizontal frame (101); The fixing frame (1) is an aluminum alloy frame structure; The horizontal frame (101) is evenly distributed with four suspension rings (4).

3. The DPU lifting device according to claim 2, characterized in that: A screw rod is provided at the lower part of the lifting ring (4), and the lifting ring (4) is threadedly connected to the horizontal frame (101) via the screw rod.

4. The DPU lifting device according to claim 2, characterized in that: The movable frame (2) comprises: Two movable frame support rods (201) hinged to the horizontal frame (101) via rotating shafts; and A movable frame horizontal rod (202) is connected to the lower ends of the two movable frame support rods (201), and a handle (5) is threadedly connected to the outer side of the movable frame horizontal rod (202).

5. The DPU lifting device according to claim 4, characterized in that: The movable frame (2) is a frame made of aluminum alloy.

6. The DPU lifting device according to claim 4, characterized in that: The lock pin (3) is made of iron material; The top of the locking pin (3) is provided with a chamfer.