Sludge treatment equipment for water conservancy project
By integrating drying components and swinging turn-over components in the sludge treatment equipment, and using the original centrifugal dehydrator shaft as the power source, the problems of high water content and transportation difficulties in sludge treatment are solved, and rapid drying and efficient treatment of sludge are achieved.
Patent Information
- Application Number
- CN202420424619.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-03-06
AI Technical Summary
In the existing sludge treatment technology, the water content of the sludge is still high after dehydration, which leads to difficulties in transportation and subsequent treatment. In addition, additional rotating motors and manual transportation are required during the secondary drying process, which is costly and time-consuming.
A sludge treatment equipment integrating drying components and swinging turn-over components was designed, and the original centrifugal dehydrator shaft was used as the power source to achieve uniform heating and rapid drying of the sludge.
Through this equipment, the water content of the sludge is further reduced, reducing the demand for manual transport, reducing costs, and improving drying efficiency.
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Figure CN222758130U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field, in particular to sludge processing equipment for water conservancy projects. Background Art
[0002] The sludge produced in sewage treatment can be roughly divided into three categories: biochemical sludge, physicochemical sludge, and physicochemical-biochemical mixed sludge. At present, most sludge treatments need to be used in conjunction with sludge dewatering equipment. The centrifugal sludge dewatering machine is composed of a transfer and a screw conveyor with a hollow shaft. The sludge is sent into the drum by the hollow shaft and is immediately thrown into the drum cavity under the centrifugal force generated by high-speed rotation. Due to the different specific gravities, solid-liquid separation is formed. The sludge is pushed by the screw conveyor and transported to the conical end of the drum and continuously discharged from the outlet.
[0003] The moisture content of the sludge after dehydration by the sludge centrifugal dehydrator is between 70% and 80%, which is still relatively high and inconvenient for subsequent transportation and treatment. Therefore, in order to further reduce the moisture content of the sludge, the sludge that has been initially centrifugally dehydrated is often dried and dehydrated for the second time. In the secondary drying, the dryer often needs to be equipped with a rotating motor to turn the sludge, so the cost is relatively high. Before drying, the staff needs to load the centrifugally dehydrated sludge into a transfer vehicle and then transport the sludge to the drying site, which is also time-consuming and labor-intensive. Utility Model Content
[0004] The purpose of the utility model is to provide a sludge treatment device for water conservancy projects to solve the time-consuming and labor-intensive problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A sludge treatment device for water conservancy projects, comprising a support seat, a first rotating seat, a second rotating seat, a rotating drum, a water outlet, a sludge outlet, a rotating shaft, and a spiral feeding blade, wherein a support plate is welded and fixed to the inner side wall of a supporting column on one side of the support seat, a drying component is arranged on the upper end of the support plate, and a swinging turning component is arranged on the end of the rotating shaft away from the second rotating seat;
[0007] The swinging material turning assembly comprises a gear transmission unit and a material turning plate unit. The gear transmission unit is used to drive the material turning plate in the material turning plate unit to turn the sludge in the drying barrel so that it is evenly heated and the drying speed is accelerated.
[0008] As a further solution of the utility model: the first rotating seat is fixedly connected to one side of the upper end of the support seat, the second rotating seat is fixedly connected to the other side of the upper end of the support seat, a rotating drum is rotatably connected between the inner side walls of the first rotating seat and the second rotating seat, the water outlet is opened at one side of the lower end of the rotating drum close to the first rotating seat, and the sludge outlet is opened at one side of the lower end of the rotating drum close to the second rotating seat;
[0009] The rotating shaft is used to drive the spiral material conveying blades in the rotating drum. The rotating shaft passes through the second rotating seat and extends to the outside of the second rotating seat.
[0010] As a further solution of the utility model: the drying component includes a heating element fixedly connected to the upper end of the support plate, the heating element is in a semicircular arc shape, and an electric drying component is arranged in the heating element;
[0011] A drying barrel is fixedly connected to the inner wall of the heating element, a drying chamber is provided inside the drying barrel, a feed port is provided at the upper end of the drying barrel, and the feed port is located directly below the sludge outlet, an arc-shaped slide groove is provided on the side of the drying barrel close to the second rotating seat, and a cover plate is threadedly connected to the side of the drying barrel close to the first rotating seat.
[0012] As a further solution of the utility model: the electric drying component includes a heating chamber opened inside the heating element, a plurality of electric heating tubes are circumferentially and equidistantly arranged in the heating chamber, and a wiring harness through hole is opened at the lower end of the side wall of the heating element close to the second rotating seat.
[0013] As a further solution of the utility model: the gear transmission unit includes a first gear fixedly connected to one end of the rotating shaft, the first gear meshes with a second gear, the second gear is fixedly connected to the end of a rotating rod, the other end of the rotating rod is rotatably connected to the upper end of the side wall of the support seat, and the second gear is fixedly connected to a sliding column at an eccentric position away from the side wall of the rotating shaft;
[0014] The slide column is slidably connected in the inner cavity of the slide groove, the slide groove is opened in the middle of the swing rod, the upper end of the swing rod is rotatably connected to the rotating member, the rotating member is integrated on the first fixed plate, and the first fixed plate is welded and fixed to the side wall of the second rotating seat.
[0015] As a further solution of the utility model: the flip plate unit includes a sliding rod fixedly connected to the lower end of the swing rod, and one end of the sliding rod close to the drying barrel is slidably connected to the inner cavity of the arc-shaped sliding groove;
[0016] The part of the sliding rod located in the inner cavity of the drying chamber is fixedly connected to a connecting rod, the lower end of the connecting rod is fixedly connected to a turning rod, and the turning plate is fixedly connected to the outer wall of the turning rod.
[0017] As a further solution of the utility model: the center of the arc-shaped slide groove coincides with the center of the second gear, and the arc-shaped slide groove is used for the slide rod to slide.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] By setting up a drying component and a swinging turning component, the drying barrel is integrated on the supporting base of the centrifugal dehydrator, and no manual transportation is required when drying the sludge. The original centrifugal dehydrator shaft is used as a power source to turn the preliminary centrifugal dewatered sludge in the drying chamber, so that the sludge can be evenly heated and dried quickly, thereby further reducing the water content of the sludge. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of a sludge treatment equipment for water conservancy projects;
[0021] Figure 2 It is a structural schematic diagram of a sludge treatment equipment for water conservancy projects from another angle;
[0022] Figure 3 It is a sludge treatment equipment for water conservancy projects. Figure 2 The enlarged view of point A in the middle;
[0023] Figure 4 It is a cross-sectional view of a drying component of a sludge treatment equipment for a water conservancy project;
[0024] Figure 5 This is a schematic diagram of the internal structure of a drum of sludge treatment equipment used in water conservancy projects.
[0025] In the figure: 1. support seat; 2. first rotating seat; 3. second rotating seat; 4. rotating drum; 5. water outlet; 6. sludge outlet; 7. rotating shaft; 8. first gear; 9. second gear; 10. sliding column; 11. slide groove; 12. rocker arm; 13. rotating member; 14. first fixed plate; 15. sliding rod; 16. arc-shaped slide groove; 17. drying barrel; 18. heating member; 19. drying chamber; 20. connecting rod; 21. turning rod; 22. turning plate; 23. feeding port; 24. heating chamber; 25. electric heating tube; 26. wiring harness through hole; 27. cover plate; 28. support plate; 29. rotating rod; 30. spiral feeding blade. DETAILED DESCRIPTION
[0026] See also Figures 1 to 5In the embodiment of the utility model, a sludge treatment device for water conservancy projects includes a support seat 1, a first rotating seat 2, a second rotating seat 3, a rotating drum 4, a water outlet 5, a sludge outlet 6, a rotating shaft 7, and a spiral feeding blade 30. A support plate 28 is welded and fixed on the inner side wall of the supporting column on one side of the support seat 1, and a drying component is arranged on the upper end of the support plate 28. A swinging turning component is arranged on the end of the rotating shaft 7 away from the second rotating seat 3;
[0027] The swinging material turning assembly includes a gear transmission unit and a material turning plate unit. The gear transmission unit is used to drive the material turning plate 22 in the material turning plate unit to turn the sludge in the drying barrel 17 so that it is evenly heated and the drying speed is accelerated.
[0028] During the use of the sludge centrifugal dehydration device, the sludge in the drum 4 is initially centrifugally dehydrated and falls into the drying barrel 17 from the sludge outlet 6. During this process, the first gear 8 on the rotating shaft 7 drives the second gear to rotate;
[0029] During the rotation of the second gear 9, the slide post 10 on the second gear 9 also slides up and down in the inner cavity of the slide groove 11 while rotating. During this process, the slide post 10 drives the swing rod 12 to swing back and forth with the rotating member 13 as the center of the circle, and the reciprocating swing rod 12 drives the slide rod 15 to slide back and forth in the arc-shaped slide groove 16;
[0030] The reciprocating sliding rod 15 drives the turning plate 22 to swing back and forth through the connecting rod 20 and the turning rod 21, thereby realizing the turning plate 22 turning the sludge in the drying barrel 17;
[0031] During this process, the heating element 25 in the heating chamber 24 is continuously powered on to release heat, thereby drying the preliminarily centrifugally dehydrated sludge in the drying chamber 19;
[0032] Finally, the cover plate 27 is opened to obtain the sludge with extremely low water content after secondary drying and dehydration.
[0033] exist Figures 1 to 5 Middle: The first rotating seat 2 is fixedly connected to one side of the upper end of the support seat 1, the second rotating seat 3 is fixedly connected to the other side of the upper end of the support seat 1, and a rotating drum 4 is rotatably connected between the inner side walls of the first rotating seat 2 and the second rotating seat 3, a water outlet 5 is opened at one side of the lower end of the rotating drum 4 close to the first rotating seat 2, and a sludge outlet 6 is opened at one side of the lower end of the rotating drum 4 close to the second rotating seat 3;
[0034] The rotating shaft 7 is used to drive the spiral conveying blades 30 in the rotating drum 4 . The rotating shaft 7 passes through the second rotating base 3 and extends to the outside of the second rotating base 3 .
[0035] In the sludge centrifugal dehydration device, the drum 4 is used to centrifugally dehydrate the wet sludge, and the free water removed is discharged through the water outlet 5.
[0036] exist Figures 1 to 4 Middle: The drying component includes a heating element 18 fixedly connected to the upper end of the support plate 28, the heating element 18 is semicircular, and an electric heating drying component is arranged in the heating element 18;
[0037] A drying barrel 17 is fixedly connected to the inner wall of the heating element 18, a drying chamber 19 is provided inside the drying barrel 17, a feed port 23 is provided at the upper end of the drying barrel 17, and the feed port 23 is located directly below the sludge outlet 6, an arc-shaped slide groove 16 is provided on the side of the drying barrel 17 close to the second rotating seat 3, and a cover plate 27 is threadedly connected to the side of the drying barrel 17 close to the first rotating seat 2.
[0038] During use of the sludge centrifugal dehydration device, the drying barrel 17 is used to temporarily store and heat and dry the preliminarily centrifugally dehydrated sludge, and the dried sludge can be taken out by opening the cover plate 27 .
[0039] exist Figure 4 Middle: The electric drying assembly includes a heating chamber 24 opened inside the heating element 18, and a plurality of electric heating tubes 25 are equidistantly arranged in the circumferential direction of the heating chamber 24. A wiring harness through hole 26 is opened at the lower end of the side wall of the heating element 18 close to the second rotating seat 3.
[0040] In the sludge centrifugal dehydration device, the electric heating tube 25 is used to heat the drying chamber 19 , and the wire harness through hole 26 is used to connect the wires for supplying power to the electric heating tube 25 .
[0041] exist Figures 1 to 3 Middle: The gear transmission unit includes a first gear 8 fixedly connected to one end of the rotating shaft 7, the first gear 8 meshes with a second gear 9, the second gear 9 is fixedly connected to the end of a rotating rod 29, the other end of the rotating rod 29 is rotatably connected to the upper end of the side wall of the support seat 1, and a sliding column 10 is fixedly connected to the eccentric position of the second gear 9 away from the side wall of the rotating shaft 7;
[0042] The slide column 10 is slidably connected in the inner cavity of the slide groove 11. The slide groove 11 is opened in the middle of the swing rod 12. The upper end of the swing rod 12 is rotatably connected to the rotating member 13. The rotating member 13 is integrated on the first fixed plate 14. The first fixed plate 14 is welded and fixed to the side wall of the second rotating seat 3.
[0043] In this sludge centrifugal dewatering device, the first gear 8 on the rotating shaft 7 is used to provide driving force for the entire gear drive assembly;
[0044] The slide column 10 and the slide groove 11 are used to realize the reciprocating swing of the swing rod 12 .
[0045] exist Figures 1 to 4 Middle: The flip plate unit includes a slide bar 15 fixedly connected to the lower end of the swing rod 12, and one end of the slide bar 15 close to the drying barrel 17 is slidably connected to the inner cavity of the arc-shaped slide groove 16;
[0046] The portion of the slide bar 15 located in the inner cavity of the drying chamber 19 is fixedly connected to a connecting rod 20 , a lower end of the connecting rod 20 is fixedly connected to a material turning rod 21 , and a material turning plate 22 is fixedly connected to the outer wall of the material turning rod 21 .
[0047] In this sludge centrifugal dewatering device, the sliding rod 15 and the connecting rod 20 are used to transmit the reciprocating swing of the swing rod 12 to the turning rod 21 and the turning plate 22;
[0048] A large number of vertical through grooves on the turning plate 22 facilitate the turning effect of the turning plate 22 on the sludge.
[0049] exist Figures 1 to 4 Middle: The center of the arc-shaped slide groove 16 coincides with the center of the second gear 9 , and the arc-shaped slide groove 16 allows the slide rod 15 to slide.
[0050] In this sludge centrifugal dewatering device, the arcuate slide groove 16 prevents the slide rod 15 from interfering with or colliding with the inner wall of the arcuate slide groove 16 during the reciprocating sliding process.
[0051] The working principle of the utility model is: by arranging a drying component and a swinging material turning component, the original centrifugal dehydrator shaft is used as a power source to realize the turning of the preliminary centrifugal dewatered sludge in the drying chamber, so that the sludge is evenly heated and quickly dried, thereby realizing further reduction of the water content of the sludge.
[0052] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A sludge treatment device for a water conservancy project, comprising a support base (1), a first rotating base (2), a second rotating base (3), a rotating drum (4), a water flow outlet (5), a sludge outlet (6), a rotating shaft (7), and a spiral feed blade (30), characterized in that: A support plate (28) is welded and fixed on the inner side wall of the support column on one side of the support seat (1), a drying component is arranged on the upper end of the support plate (28), and a swinging material turning component is arranged on the end of the rotating shaft (7) away from the second rotating seat (3); The swinging material turning assembly comprises a gear transmission unit and a material turning plate unit, wherein the gear transmission unit is used to drive the material turning plate (22) in the material turning plate unit to turn the sludge in the drying barrel (17) so that the sludge is evenly heated, thereby accelerating the drying speed.
2. A sludge treatment equipment for water conservancy projects according to claim 1, characterized in that: The first rotating seat (2) is fixedly connected to one side of the upper end of the support seat (1), the second rotating seat (3) is fixedly connected to the other side of the upper end of the support seat (1), a rotating drum (4) is rotatably connected between the inner side walls of the first rotating seat (2) and the second rotating seat (3), the water outlet (5) is provided at a side of the lower end of the rotating drum (4) close to the first rotating seat (2), and the sludge outlet (6) is provided at a side of the lower end of the rotating drum (4) close to the second rotating seat (3); The rotating shaft (7) is used to drive the spiral material conveying blades (30) in the rotating drum (4); the rotating shaft (7) passes through the second rotating seat (3) and extends to the outside of the second rotating seat (3).
3. The sludge treatment equipment for water conservancy projects according to claim 1 is characterized in that: The drying component comprises a heating element (18) fixedly connected to the upper end of the support plate (28), the heating element (18) being in a semicircular arc shape, and an electric heating drying component is arranged inside the heating element (18); The inner wall of the heating element (18) is fixedly connected to a drying barrel (17), a drying chamber (19) is provided inside the drying barrel (17), an inlet (23) is provided at the upper end of the drying barrel (17), the inlet (23) is located directly below the sludge outlet (6), an arc-shaped slide groove (16) is provided on a side of the drying barrel (17) close to the second rotating seat (3), and a cover plate (27) is connected to the side of the drying barrel (17) close to the first rotating seat (2) through threads.
4. A sludge treatment equipment for water conservancy projects according to claim 3, characterized in that: The electric drying assembly comprises a heating chamber (24) opened inside the heating element (18), a plurality of electric heating tubes (25) are equidistantly arranged in the circumferential direction of the heating chamber (24), and a wiring harness through hole (26) is opened at the lower end of the side wall of the heating element (18) close to the second rotating seat (3).
5. The sludge treatment equipment for water conservancy projects according to claim 4, characterized in that: The gear transmission unit comprises a first gear (8) fixedly connected to one end of the rotating shaft (7), the first gear (8) meshing with a second gear (9), the second gear (9) fixedly connected to an end of a rotating rod (29), the other end of the rotating rod (29) being rotatably connected to an upper end of a side wall of the support seat (1), and a sliding column (10) being fixedly connected to the second gear (9) at an eccentric position away from the side wall of the rotating shaft (7); The slide column (10) is slidably connected in the inner cavity of the slide groove (11); the slide groove (11) is formed in the middle of the swing rod (12); the upper end of the swing rod (12) is rotatably connected to the rotating member (13); the rotating member (13) is integrally formed on the first fixed plate (14); and the first fixed plate (14) is welded and fixed to the side wall of the second rotating seat (3).
6. The sludge treatment equipment for water conservancy project according to claim 5, characterized in that: The turning plate unit comprises a sliding rod (15) fixedly connected to the lower end of the swing rod (12), and one end of the sliding rod (15) close to the drying barrel (17) is slidably connected to the inner cavity of the arc-shaped sliding groove (16); The portion of the sliding rod (15) located in the inner cavity of the drying chamber (19) is fixedly connected to a connecting rod (20), the lower end of the connecting rod (20) is fixedly connected to a material turning rod (21), and the material turning plate (22) is fixedly connected to the outer wall of the material turning rod (21).
7. The sludge treatment equipment for water conservancy projects according to claim 6, characterized in that: The center of the arc-shaped slide groove (16) coincides with the center of the second gear (9), and the arc-shaped slide groove (16) allows the slide rod (15) to slide.