Steam discharging device of slag flushing system of smelting furnace

By designing a combination of steam recoverer, steam discharge tank and snake steam pipe in the slag flushing system of the smelting furnace, the problems of large water consumption and energy waste in the prior art are solved, and efficient steam cooling and heat secondary utilization are achieved.

CN222758260UActive Publication Date: 2025-04-15MAANSHAN SANYING NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421258465.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-04-15
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The existing smelting furnace slag flushing system has problems such as large water consumption, low emission efficiency and waste of energy in steam emissions, and has failed to effectively recover and utilize harmful substances in steam.

Method used

A steam discharge device for slag flushing system of a smelting furnace is designed. It adopts a combination of a steam recoverer, a steam discharge tank and a snake steam pipe. The snake steam pipe is wrapped in the steam recoverer and a steam discharge tank, and the steam is cooled with cold water, and the double cooling and heat secondary utilization is achieved through the waste heat recovery chamber and the cooling chamber.

Benefits of technology

It effectively reduces water consumption, improves steam emission efficiency, realizes the purification of harmful substances in steam and the secondary utilization of heat, and reduces energy waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of smelting furnace slag flushing, and discloses a smelting furnace slag flushing system steam discharging device which comprises a steam recoverer and flange sealing covers arranged at the two ends of the steam recoverer, a steam processor is arranged at the top of the steam recoverer, a water inlet pipe is arranged at the bottom of one side of the steam recoverer, and a water outlet pipe is arranged at the top of the other side of the steam recoverer. A steam discharge tank is fixed in the middle of the inner wall of the steam recoverer. The steam recoverer, the steam discharge tank and the snakelike steam pipe are arranged in a matched mode, the snakelike steam pipe is wrapped by the steam recoverer and the steam discharge tank, when steam is guided into the snakelike steam pipe, an external cold water pipe is discharged into the tank body at the moment, convection is formed between water flow and the steam, and the steam is cooled; and the primarily cooled water can be guided into the waste heat recovery chamber to form a double cooling water tank for cooling, and meanwhile, the water in the steam recoverer and the steam discharge tank can be heated through a high-temperature steam pipeline, so that the purpose of secondary utilization of heat is achieved.
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Description

Technical Field

[0001] The present application relates to the technical field of slag flushing of smelting furnaces, and in particular to a steam discharge device of a slag flushing system of a smelting furnace. Background Art

[0002] A smelting furnace refers to a device that melts metal ingots and some scrap metals and adds necessary alloy components, and then smelts them into the required alloys through operations such as slagging and refining. During the slag flushing process of the smelting furnace, a large amount of steam will be generated. The existing slag flushing system of the smelting furnace uses water to spray water vapor, condense the steam, and return the condensed water to the slag flushing pool, and then transport it to the cooling tower together with the water in the slag flushing pool for cooling, but this method consumes a lot of water for spraying water. Alternatively, a simple discharge port is used to discharge steam, but due to the small discharge port, the steam discharge speed is slow, resulting in low discharge efficiency. Since the steam contains a large amount of harmful substances, direct discharge into the atmosphere will cause pollution to the environment; and the steam is directly discharged without recycling, resulting in energy waste.

[0003] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content

[0004] In order to solve the problem that the existing slag flushing system of a smelting furnace utilizes water to spray water vapor, condenses the steam, and the condensed water returns to the slag flushing pool, and then is transported to the cooling tower together with the water in the slag flushing pool for cooling, but this method has a high water consumption in spraying water, the present application provides a steam discharge device for a smelting furnace slag flushing system.

[0005] The steam discharge device of the slag flushing system of a smelting furnace provided in the present application adopts the following technical solution:

[0006] A steam discharge device for a smelting furnace slag flushing system comprises a steam recovery device and flange sealing covers arranged at both ends of the steam recovery device, a steam processor is arranged on the top of the steam recovery device, a water inlet pipe is arranged at the bottom of one side of the steam recovery device, a water outlet pipe is arranged at the top of the other side of the steam recovery device, a steam discharge tank is fixed to the middle of the inner wall of the steam recovery device, and a serpentine steam pipe is arranged inside the steam discharge tank.

[0007] Preferably, the flange sealing cover is sealed and connected to the steam recovery device, wherein an air inlet pipe is fixed to the outside of one of the flange sealing covers, and an exhaust pipe is fixed to the outside of the other flange sealing cover.

[0008] Preferably, both ends of the serpentine steam pipe are fixedly connected with sealing pipes, and the two sealing pipes extend to the inside of the air inlet pipe and the exhaust pipe respectively.

[0009] Preferably, a waste heat recovery chamber is provided inside the steam recovery device, a cooling chamber is provided inside the steam discharge tank, a drain pipe is fixed to the top of one side of the inner wall of the cooling chamber, and the drain pipe extends into the waste heat recovery chamber.

[0010] Preferably, a first processing rack is clamped on the top of the steam processor, a second processing rack is clamped on the bottom of the steam processor, and a convection chamber is reserved between the first processing rack and the second processing rack.

[0011] Preferably, a plurality of honeycomb adsorption filter elements are equidistantly arranged inside the processing rack 1 along the circumferential direction, and a plurality of activated carbon adsorption filter elements are equidistantly arranged inside the processing rack 2 along the circumferential direction.

[0012] In summary, this application includes the following beneficial technical effects:

[0013] The present application adopts the coordinated arrangement of a steam recovery device, a steam discharge tank and a serpentine steam pipe, wherein the serpentine steam pipe is wrapped inside by the steam recovery device and the steam discharge tank. When the steam is directed into the serpentine steam pipe, the external cold water pipe is discharged into the tank body, and then the water flow and the steam form convection to cool the steam. The water after preliminary cooling will be directed into the waste heat recovery room to form a double cooling water pool for cooling. At the same time, the water in the steam recovery device and the steam discharge tank can be heated through the high-temperature steam pipe, so as to achieve the purpose of secondary utilization of heat. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front view of a steam discharge device of a smelting furnace slag flushing system according to an embodiment of the application.

[0015] Figure 2 It is a cross-sectional view of a steam discharge device of a smelting furnace slag flushing system according to an embodiment of the application.

[0016] Figure 3 It is a schematic diagram of the internal structure of the steam processor of the application embodiment.

[0017] Explanation of the reference numerals: 1. Steam recovery device; 2. Water inlet pipe; 3. Flange sealing cover; 4. Exhaust pipe; 5. Water outlet pipe; 6. Steam processor; 7. Air inlet pipe; 8. Waste heat recovery chamber; 9. Steam discharge tank; 10. Drain pipe; 11. Cooling chamber; 12. Serpentine steam pipe; 13. Sealing pipe; 14. Processing rack one; 15. Processing rack two; 16. Convection chamber; 17. Honeycomb adsorption filter element; 18. Activated carbon adsorption filter element. DETAILED DESCRIPTION

[0018] The following is combined with Figure 1-3 This application is described in further detail.

[0019] The present application embodiment discloses a steam discharge device for a smelting furnace slag flushing system. Figure 1-Figure 2 , comprising a steam recovery device 1 and flange sealing covers 3 provided at both ends of the steam recovery device 1, the flange sealing covers 3 being sealed and connected to the steam recovery device 1, an air inlet pipe 7 being fixed to the outside of one of the flange sealing covers 3, the air inlet pipe 7 being located at the top of the steam recovery device 1, and the steam discharge pipe of the smelting furnace slag flushing system can be pre-connected through the air inlet pipe 7, so that hot steam can be introduced into the steam recovery device 1, an exhaust pipe 4 being fixed to the outside of the other flange sealing cover 3, the exhaust pipe 4 being located at the bottom of the steam recovery device 1, and being used for discharging the treated gas.

[0020] A water inlet pipe 2 is provided at the bottom of one side of the steam recovery device 1, and an external water pipe can be connected through the water inlet pipe 2. A water outlet pipe 5 is provided at the top of the other side of the steam recovery device 1 for discharging water after recovering waste heat for subsequent use. A steam discharge tank 9 is fixed to the middle of the inner wall of the steam recovery device 1. A serpentine steam pipe 12 is provided inside the steam discharge tank 9. Sealing pipes 13 are fixedly connected to both ends of the serpentine steam pipe 12. The two sealing pipes 13 extend to the inside of the air inlet pipe 7 and the exhaust pipe 4 respectively. Therefore, hot steam can be introduced into the inside of the serpentine steam pipe 12 through the sealing pipe 13.

[0021] like Figure 2 As shown, a waste heat recovery chamber 8 is provided inside the steam recovery device 1, a cooling chamber 11 is provided inside the steam discharge tank 9, and a water inlet pipe 2 extends into the cooling chamber 11 to guide water flow to be wrapped around the outside of the serpentine steam pipe 12 for cooling, and a drain pipe 10 is fixed to the top of one side of the inner wall of the cooling chamber 11, and the drain pipe 10 extends into the waste heat recovery chamber 8, so that water for preliminarily cooling the steam can be guided into the inside of the drain pipe 10 to form secondary cooling.

[0022] like Figure 3 As shown, a steam processor 6 is provided on the top of the steam recovery device 1, a processing frame 14 is clamped on the top of the steam processor 6, a processing frame 2 15 is clamped on the bottom of the steam processor 6, a convection cavity 16 is reserved between the processing frame 14 and the processing frame 2 15 to facilitate filtering of the internal steam, a plurality of honeycomb adsorption filter elements 17 are equidistantly provided along the circumferential direction inside the processing frame 14, a plurality of activated carbon adsorption filter elements 18 are equidistantly provided along the circumferential direction inside the processing frame 2 15, and the arrangement of the honeycomb adsorption filter element 17 and the activated carbon adsorption filter element 18 can remove impurities and toxic gases inside the hot steam.

[0023] The implementation principle of the steam discharge device of the slag flushing system of a smelting furnace in the embodiment of the present application is as follows: when in use, the steam discharge pipeline of the slag flushing system of the smelting furnace is connected in advance through the air inlet pipe 7, so that the hot steam is introduced into the steam processor 6 and passes through the honeycomb adsorption filter element 17 and the activated carbon adsorption filter element 18 inside the processing frame 14 and the processing frame 2 15 in turn to adsorb impurities and toxic gases in the hot steam, thereby playing a purification role; then the steam is discharged into the serpentine steam pipe 12 through the sealing pipe 13, and at the same time, the external cooling water pipe is connected through the water inlet pipe 2, so that the water flow is directly discharged into the cooling chamber 11 and the water level rises upward to form convection with the steam discharged downward from the serpentine steam pipe 12, thereby playing a good cooling and cooling effect on the steam, and the water flow after absorbing heat will be discharged through the drain pipe 10 and continue to enter the interior of the waste heat recovery chamber 8 and be wrapped outside the steam discharge tank 9. At this time, a double cooling water curtain is formed to improve the cooling efficiency of the steam, and the water flow that subsequently absorbs the waste heat can be discharged through the water outlet pipe 5 for use, and the cooled gas is discharged through the exhaust pipe 4 at the bottom of the steam recovery device 1 for subsequent treatment.

[0024] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0025] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0026] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0027] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A steam discharge device for a smelting furnace slag flushing system, comprising a steam recovery device (1) and flange sealing covers (3) arranged at both ends of the steam recovery device (1), characterized in that: A steam processor (6) is provided on the top of the steam recovery device (1), a water inlet pipe (2) is provided on the bottom of one side of the steam recovery device (1), a water outlet pipe (5) is provided on the top of the other side of the steam recovery device (1), a steam discharge tank (9) is fixed in the middle of the inner wall of the steam recovery device (1), and a serpentine steam pipe (12) is provided inside the steam discharge tank (9).

2. A steam discharge device for a slag flushing system of a smelting furnace according to claim 1, characterized in that: The flange sealing cover (3) is sealedly connected to the steam recovery device (1), wherein an air inlet pipe (7) is fixed to the outside of one of the flange sealing covers (3), and an exhaust pipe (4) is fixed to the outside of the other flange sealing cover (3).

3. The steam discharge device of the slag flushing system of a smelting furnace according to claim 2, characterized in that: Both ends of the serpentine steam pipe (12) are fixedly connected to sealing pipes (13), and the two sealing pipes (13) extend to the inside of the air intake pipe (7) and the exhaust pipe (4) respectively.

4. The steam discharge device of the slag flushing system of a smelting furnace according to claim 1, characterized in that: A waste heat recovery chamber (8) is provided inside the steam recovery device (1), a cooling chamber (11) is provided inside the steam discharge tank (9), a drain pipe (10) is fixed to the top of one side of the inner wall of the cooling chamber (11), and the drain pipe (10) extends into the waste heat recovery chamber (8).

5. The steam discharge device of the slag flushing system of a smelting furnace according to claim 1, characterized in that: A processing rack 1 (14) is clamped at the top end of the steam processor (6), and a processing rack 2 (15) is clamped at the bottom end of the steam processor (6), and a convection chamber (16) is reserved between the processing rack 1 (14) and the processing rack 2 (15).

6. The steam discharge device of the slag flushing system of a smelting furnace according to claim 5, characterized in that: A plurality of honeycomb adsorption filter elements (17) are arranged at equal intervals along the circumferential direction inside the first processing frame (14), and a plurality of activated carbon adsorption filter elements (18) are arranged at equal intervals along the circumferential direction inside the second processing frame (15).