Spun silk carding machine for spun silk screen production

Abstract

The utility model belongs to the technical field of carding machines, in particular to a spun silk carding machine for spun silk screen production, which comprises a carding machine box, a motor box is fixedly mounted on one side of the carding machine box, a servo motor is fixedly mounted on the upper portion of the inner wall of the motor box, and an output shaft of the servo motor is fixedly sleeved with a first bearing. When the device is used, an operator firstly outputs power to the first bearing through the servo motor, so that the first bearing rotates, the first bearing drives the rotating disc in the cylinder to rotate, the rotating disc drives the transmission rod to move in the notch, and the transmission rod drives the comb teeth to move towards the notch in the outer wall of the cylinder while moving; therefore, the purpose of adjusting the length of the cylinder comb teeth is achieved, fiber bundles can be decomposed, the straightness, the separation degree and the parallelism of fibers are improved, it can be ensured that the cylinder comb teeth effectively grab and comb the fibers, the number of the uncombed fibers is reduced, the yarn quality is improved, and then the working efficiency and the device adaptability are improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of carding machines, and in particular relates to a silk carding machine for producing silk screens. Background Art

[0002] With the continuous development of the silk industry, silk carding machines, as key equipment for silk mesh production, have a direct impact on the quality and output of silk mesh through their performance and technical level. Traditional carding machines may have certain limitations when processing silk, so it is particularly important to carry out technical improvements and innovations on silk carding machines.

[0003] When processing silk, traditional carding machines cannot adjust the length of the cylinder comb teeth to a certain extent and cannot adapt to the requirements of different raw materials or processes, resulting in poor carding effects. The straightness, separation and parallelism of the fibers may not be optimal, limiting the flexibility of operation. When operators overhaul traditional carding machines, the operation is complicated and a lot of time is wasted, which delays production progress, reduces work efficiency and increases work costs. Based on this, a silk carding machine for silk screen production is proposed for improvement. Utility Model Content

[0004] In order to solve the above-mentioned problems existing in the prior art, the utility model provides a silk carding machine for silk screen production, which can adjust the length of the cylinder comb teeth, which is beneficial to decomposing the fiber bundles, improving the straightness, separation and parallelism of the fibers, thereby improving the work efficiency and adaptability of the device, and allowing the operator to quickly open the motor box door to repair and replace internal parts, thereby improving the efficiency of maintenance work, reducing downtime, and reducing work costs.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a silk carding machine for silk screen production, comprising a carding machine case, a motor box is fixedly installed on one side of the carding machine case, a servo motor is fixedly installed on the upper part of the inner wall of the motor box, and a first bearing is fixedly sleeved on the output shaft of the servo motor, one end of the first bearing passes through the entire bearing sleeve and one end of the cylinder and extends to the other end of the cylinder, both ends of the first bearing inside the cylinder are fixedly sleeved with a turntable, a plurality of slots are opened inside the turntable, and transmission rods are movably installed inside the plurality of slots, one end of the transmission rod passes through the turntable and extends to the inside of the turntable at the other end, a plurality of comb teeth are fixedly installed on the outer surface of the transmission rod, and one end of the plurality of comb teeth are slidably installed in the slot on the outer wall of the cylinder.

[0006] As a preferred technical solution of the utility model, a first motor is fixedly installed on the bottom of the inner wall of the motor box, a first gear is fixedly sleeved on the output shaft of the first motor, a chain is meshingly installed on the outer surface of the first gear, a second gear is meshingly installed on the top of the chain, a bearing sleeve is fixedly sleeved inside the second gear, one end of the bearing sleeve passes through the side wall of the carding machine box and is fixedly sleeved on one end of the cylinder, a screw is movably sleeved on the other end of the cylinder, and one end of the screw is movably installed on the side wall of the carding machine box.

[0007] As an optimal technical solution of the utility model, a motor box door is movably installed on one side of the motor box, and a snap assembly is fixedly installed on the same side of the motor box and the motor box door, a clamping block is fixedly connected at the center of one side of the motor box door, a clamping slot is opened inside the clamping block, a support is fixedly installed at the center of one side of the motor box, a pull rod is slidably installed inside the support, a pull ring is fixedly installed on the top of the pull rod, a spring is movably sleeved on the outer surface of the pull rod, a pull ring is fixedly connected to the top of the spring, the bottom of the spring is fixedly connected to the support, a clamping tongue is fixedly connected to the bottom of the pull rod, and the bottom end of the clamping tongue is embedded in the clamping slot.

[0008] As a preferred technical solution of the utility model, a motor bracket is fixedly installed on the other side of the carding machine case, a second motor is fixedly installed on the top of the motor bracket, a second pulley is fixedly sleeved on the output shaft of the second motor, a second bearing is fixedly sleeved inside the second pulley, the second bearing passes through the side wall of the carding machine case and extends to the other side wall of the carding machine case, and a doffer is movably sleeved on the outer surface of the second bearing.

[0009] As a preferred technical solution of the utility model, a belt is meshed and installed on the outer surface of the second pulley, one end of the belt is meshed and installed on the first pulley, a third bearing is fixedly sleeved inside the first pulley, one end of the third bearing passes through the side wall of the carding machine box and extends to the other side wall of the carding machine box, and a licker-in roller is movably sleeved on the outer surface of the third bearing.

[0010] As a preferred technical solution of the utility model, a motor protection shell is fixedly installed on the top of the motor bracket, and a belt protection shell is fixedly installed on one side of the carding machine box.

[0011] As a preferred technical solution of the present utility model, the center of the first bearing and the center of the bearing sleeve are on the same straight line.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. When the utility model is in use, the operator first outputs power to the first bearing through the servo motor to make the first bearing rotate, and the first bearing drives the turntable inside the cylinder to rotate, and the turntable drives the transmission rod to move inside the notch. When the transmission rod moves, it drives the comb teeth to move toward the notch of the outer wall of the cylinder, so as to achieve the purpose of adjusting the length of the cylinder comb teeth, which is conducive to decomposing the fiber bundles, improving the straightness, separation and parallelism of the fibers, and ensuring that the cylinder comb teeth effectively grasp and comb the fibers, reduce the number of uncombed fibers, and improve the yarn quality, thereby improving the work efficiency and device adaptability;

[0014] 2. When the utility model is in use, when it is necessary to open the motor box door, the operator pulls up the pull ring to move the pull ring upward, the pull ring drives the pull rod to move upward, and the spring is stretched to a certain extent, the pull rod drives the clamping tongue to move upward, so that the clamping tongue leaves the clamping slot, thereby achieving the purpose of releasing the buckle, allowing the operator to quickly open the motor box door, repair and replace the internal parts, thereby improving the efficiency of maintenance work, reducing downtime, and reducing work costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 It is a schematic diagram of the side structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the side cross-sectional structure of the utility model;

[0018] Figure 3 for Figure 2 Schematic diagram of the local structure in;

[0019] Figure 4 for Figure 3 A schematic diagram of the cross-sectional structure of;

[0020] Figure 5 It is a schematic diagram of the top view structure of the utility model;

[0021] Figure 6 for Figure 5 A schematic diagram of a partial cross-sectional structure;

[0022] Figure 7 for Figure 1 Schematic diagram of the local structure;

[0023] Figure 8 for Figure 7 Schematic diagram of the enlarged structure of the middle buckle assembly.

[0024] In the figure: 1. carding machine box; 2. motor box; 3. motor box door; 4. buckle assembly; 41. pull ring; 42. spring; 43. support; 44. block; 45. slot; 46. tongue; 47. pull rod; 5. belt protection shell; 6. motor protection shell; 7. doffer; 8. first gear; 9. first motor; 10. servo motor; 11. second gear; 12. cylinder; 13. bearing sleeve; 14. chain; 15. first bearing; 16. turntable; 17. notch; 18. transmission rod; 19. comb teeth; 20. first pulley; 21. belt; 22. second motor; 23. second pulley; 24. licker-in roller; 25. screw; 26. motor bracket; 27. second bearing; 28. third bearing. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0026] See also Figure 1-Figure 4 The utility model provides the following technical solutions: a silk carding machine for silk screen production, comprising a carding machine box 1, a motor box 2 is fixedly installed on one side of the carding machine box 1, a servo motor 10 is fixedly installed on the upper part of the inner wall of the motor box 2, and a first bearing 15 is fixedly sleeved on the output shaft of the servo motor 10. One end of the first bearing 15 penetrates the entire bearing sleeve 13 and one end of the cylinder 12 and extends to the other end of the cylinder 12. Both ends of the first bearing 15 inside the cylinder 12 are fixedly sleeved with a turntable 16, and a plurality of notches 17 are opened inside the turntable 16. Transmission rods 18 are movably installed inside the plurality of notches 17. One end of the transmission rod 18 penetrates the turntable 16 and extends to the inside of the turntable 16 at the other end. A plurality of comb teeth 19 are fixedly installed on the outer surface of the transmission rod 18, and one end of the plurality of comb teeth 19 is slidably installed in the notch on the outer wall of the cylinder 12.

[0027] Specifically, the operator first outputs power to the first bearing 15 through the servo motor 10 to make the first bearing 15 rotate, and the first bearing 15 drives the turntable 16 inside the cylinder 12 to rotate, and the turntable 16 drives the transmission rod 18 to move inside the slot 17. When the transmission rod 18 moves, it drives the comb teeth 19 to move toward the slot on the outer wall of the cylinder 12, so as to achieve the purpose of adjusting the length of the cylinder comb teeth, which is beneficial to decompose the fiber bundles, improve the straightness, separation and parallelism of the fibers, and ensure that the cylinder comb teeth effectively grasp and comb the fibers, reduce the number of uncombed fibers, and improve the yarn quality, thereby improving the work efficiency and device adaptability.

[0028] See also Figure 1-Figure 3 and Figure 6 A first motor 9 is fixedly installed at the bottom of the inner wall of the motor box 2, and a first gear 8 is fixedly sleeved on the output shaft of the first motor 9. A chain 14 is meshingly installed on the outer surface of the first gear 8, and a second gear 11 is meshingly installed on the top of the chain 14. A bearing sleeve 13 is fixedly sleeved inside the second gear 11, one end of the bearing sleeve 13 passes through the side wall of the carding machine box 1 and is fixedly sleeved on one end of the cylinder 12, and a screw 25 is movably sleeved on the other end of the cylinder 12, and one end of the screw 25 is movably installed on the side wall of the carding machine box 1.

[0029] Specifically, the operator outputs power to the first gear 8 through the first motor 9, causing the first gear 8 to rotate, and the first gear 8 drives the chain 14 to rotate, and the chain 14 drives the second gear 11 to rotate. While the second gear 11 rotates, it drives the bearing sleeve 13 inside itself to rotate, and the bearing sleeve 13 drives the cylinder 12 to rotate inside the carding machine case 1, thereby achieving the purpose of rotating the cylinder, and then the fibers can be combed. The screw 25 provides a support for the cylinder 12, so that the cylinder 12 can be horizontally installed inside the carding machine case 1 to ensure the normal rotation of the cylinder 12.

[0030] See also Figure 1 , Figure 7 and Figure 8 A motor box door 3 is movably installed on one side of the motor box 2, and a buckle assembly 4 is fixedly installed on the same side of the motor box 2 and the motor box door 3. A clamping block 44 is fixedly connected at the center of one side of the motor box door 3, and a clamping slot 45 is opened inside the clamping block 44. A support 43 is fixedly installed at the center of one side of the motor box 2, and a pull rod 47 is slidably installed inside the support 43. A pull ring 41 is fixedly installed on the top of the pull rod 47, and a spring 42 is movably sleeved on the outer surface of the pull rod 47. The top of the spring 42 is fixedly connected to the pull ring 41, and the bottom of the spring 42 is fixedly connected to the support 43. A clamping tongue 46 is fixedly connected to the bottom of the pull rod 47, and the bottom end of the clamping tongue 46 is embedded in the inside of the clamping slot 45.

[0031] Specifically, when it is necessary to open the motor box door 3, the operator pulls up the pull ring 41 to move the pull ring 41 upward, the pull ring 41 drives the pull rod 47 to move upward, and the spring 42 is stretched to a certain extent, and the pull rod 47 drives the latch 46 to move upward, so that the latch 46 leaves the slot 45, thereby achieving the purpose of releasing the buckle, allowing the operator to quickly open the motor box door 3, repair and replace the internal parts, thereby improving the efficiency of the maintenance work, reducing downtime, and reducing working costs.

[0032] See also Figure 2 and Figure 6 A motor bracket 26 is fixedly installed on the other side of the carding machine box 1, and a second motor 22 is fixedly installed on the top of the motor bracket 26. A second pulley 23 is fixedly sleeved on the output shaft of the second motor 22, and a second bearing 27 is fixedly sleeved inside the second pulley 23. The second bearing 27 passes through the side wall of the carding machine box 1 and extends to the other side wall of the carding machine box 1. A doffer 7 is movably sleeved on the outer surface of the second bearing 27.

[0033] Specifically, the operator outputs power to the second pulley 23 through the second motor 22, so that the second pulley 23 rotates, and the second pulley 23 drives the second bearing 27 to rotate. When the second bearing 27 rotates, it drives the doffer 7 to rotate inside the carding machine box 1, so that the fibers on the surface of the cylinder 12 can be condensed into a fiber layer, and the fibers can be combed and evenly mixed to ensure the quality and uniformity of the fibers.

[0034] See also Figure 2 and Figure 6 The outer surface of the second pulley 23 is meshed with a belt 21, one end of the belt 21 is meshed with a first pulley 20, a third bearing 28 is fixedly sleeved inside the first pulley 20, one end of the third bearing 28 passes through the side wall of the carding machine box 1 and extends to the other side wall of the carding machine box 1, and the outer surface of the third bearing 28 is movably sleeved with a licker-in roller 24.

[0035] Specifically, when the second pulley 23 rotates, the belt 21 is driven to rotate, and the belt 21 drives the first pulley 20 at one end to rotate. When the first pulley 20 rotates, the third bearing 28 is driven to rotate. When the third bearing 28 rotates, the licker-in roller 24 is driven to rotate inside the carding machine box 1, so that the licker-in roller 24 can comb the fibers and remove impurities and dust in the raw materials, thereby improving the purity of the fibers.

[0036] See also Figure 5 A motor protection shell 6 is fixedly installed on the top of the motor bracket 26, and a belt protection shell 5 is fixedly installed on one side of the carding machine box 1.

[0037] Specifically, the motor protection shell 6 can protect the internal components of the second motor 22 from being hit or damaged by external objects, and the belt protection shell 5 can prevent nearby people or objects from being drawn into the pulley, thereby protecting the pulley from damage and improving the personal safety of the staff.

[0038] See also Figure 2 , the center of the first bearing 15 and the center of the bearing sleeve 13 are on the same straight line.

[0039] Specifically, the center of the first bearing 15 and the center of the bearing sleeve 13 are on the same straight line, which can ensure the stability of the bearing during operation, reduce vibration and noise caused by eccentricity or misalignment, and ensure that the mechanical equipment runs more smoothly.

[0040] Working principle and use process of the utility model: During the use of the utility model, the operator first outputs power to the second pulley 23 through the second motor 22, so that the second pulley 23 rotates, and the second pulley 23 drives the second bearing 27 to rotate. When the second bearing 27 rotates, it drives the doffer 7 to rotate inside the carding machine box 1, so that the fibers on the surface of the cylinder 12 can be condensed into a fiber layer, and the fibers are combed and evenly mixed to ensure the quality and uniformity of the fibers. When the second pulley 23 rotates, it drives the belt 21 to rotate, and the belt 21 drives the first pulley 20 at one end to rotate. When the first pulley 20 rotates, it drives the third bearing 28 to rotate. When the third bearing 28 rotates, it drives the licker-in roller 24 to rotate inside the carding machine box 1, so that the purpose of allowing the licker-in roller 24 to comb the fibers can be achieved, and impurities and dust in the raw materials can be removed, thereby improving the purity of the fibers. Then the operator outputs power to the first gear 8 through the first motor 9, so that the first gear 8 rotates, and the first gear 8 drives the chain 14 to The chain 14 drives the second gear 11 to rotate. When the second gear 11 rotates, it drives the bearing sleeve 13 inside itself to rotate. The bearing sleeve 13 drives the cylinder 12 to rotate inside the carding machine box 1, so as to achieve the purpose of rotating the cylinder, and then the fiber can be combed. The screw 25 provides a support for the cylinder 12, so that the cylinder 12 can be installed horizontally inside the carding machine box 1 to ensure the normal rotation of the cylinder 12. Then the operator outputs power to the first bearing 15 through the servo motor 10, so that the first bearing 15 rotates, the first bearing 15 drives the turntable 16 inside the cylinder 12 to rotate, the turntable 16 drives the transmission rod 18 to move inside the slot 17, and when the transmission rod 18 moves, it drives the comb teeth 19 to move toward the slot on the outer wall of the cylinder 12, so as to achieve the purpose of adjusting the length of the cylinder comb teeth, which is beneficial to decomposing the fiber bundles, improving the straightness, separation and parallelism of the fibers, and can ensure that the cylinder comb teeth effectively grasp and comb the fibers, reduce the number of uncombed fibers, and improve the yarn quality, thereby improving the work efficiency and the adaptability of the device.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A silk carding machine for producing silk webs, comprising a carding machine box (1), characterized in that: A motor box (2) is fixedly mounted on one side of the carding machine box (1), a servo motor (10) is fixedly mounted on the upper part of the inner wall of the motor box (2), a first bearing (15) is fixedly sleeved on the output shaft of the servo motor (10), one end of the first bearing (15) penetrates the entire bearing sleeve (13) and one end of the cylinder (12) and extends to the other end of the cylinder (12), a turntable (16) is fixedly sleeved on both ends of the first bearing (15) inside the cylinder (12), a plurality of notches (17) are provided inside the turntable (16), a plurality of transmission rods (18) are movably mounted inside the notches (17), one end of the transmission rod (18) penetrates the turntable (16) and extends to the inside of the turntable (16) at the other end, a plurality of comb teeth (19) are fixedly mounted on the outer surface of the transmission rod (18), one end of the plurality of comb teeth (19) are slidably mounted in the notches on the outer wall of the cylinder (12).

2. A silk carding machine for producing silk web according to claim 1, characterized in that: A first motor (9) is fixedly mounted on the bottom of the inner wall of the motor box (2); a first gear (8) is fixedly sleeved on the output shaft of the first motor (9); a chain (14) is meshingly mounted on the outer surface of the first gear (8); a second gear (11) is meshingly mounted on the top of the chain (14); a bearing sleeve (13) is fixedly sleeved inside the second gear (11); one end of the bearing sleeve (13) passes through the side wall of the carding machine box (1) and is fixedly sleeved on one end of the cylinder (12); a screw rod (25) is movably sleeved on the other end of the cylinder (12); one end of the screw rod (25) is movably mounted on the side wall of the carding machine box (1).

3. The silk carding machine for producing silk web according to claim 1, characterized in that: A motor box door (3) is movably mounted on one side of the motor box (2); a buckle assembly (4) is fixedly mounted on the same side of the motor box (2) and the motor box door (3); a clamping block (44) is fixedly connected to the center of one side of the motor box door (3); a clamping slot (45) is provided inside the clamping block (44); a support (43) is fixedly mounted on the center of one side of the motor box (2); a pull rod (47) is slidably mounted inside the support (43); a pull ring (41) is fixedly mounted on the top of the pull rod (47); a spring (42) is movably sleeved on the outer surface of the pull rod (47); a pull ring (41) is fixedly mounted on the top of the spring (42); a support (43) is fixedly connected to the bottom of the spring (42); a clamping tongue (46) is fixedly connected to the bottom of the pull rod (47); the bottom end of the clamping tongue (46) is embedded in the clamping slot (45).

4. The silk carding machine for producing silk web according to claim 1, characterized in that: A motor bracket (26) is fixedly mounted on the other side of the carding machine case (1); a second motor (22) is fixedly mounted on the top of the motor bracket (26); a second belt pulley (23) is fixedly sleeved on the output shaft of the second motor (22); a second bearing (27) is fixedly sleeved inside the second belt pulley (23); the second bearing (27) passes through the side wall of the carding machine case (1) and extends to the other side wall of the carding machine case (1); a doffer (7) is movably sleeved on the outer surface of the second bearing (27).

5. A silk carding machine for producing silk web according to claim 4, characterized in that: The outer surface of the second pulley (23) is meshed with a belt (21), one end of the belt (21) is meshed with a first pulley (20), a third bearing (28) is fixedly sleeved inside the first pulley (20), one end of the third bearing (28) passes through a side wall of the carding machine box (1) and extends to the other side wall of the carding machine box (1), and a licker-in roller (24) is movably sleeved on the outer surface of the third bearing (28).

6. A silk carding machine for producing silk web according to claim 4, characterized in that: A motor protection shell (6) is fixedly mounted on the top of the motor bracket (26), and a belt protection shell (5) is fixedly mounted on one side of the carding machine case (1).

7. The silk carding machine for producing silk web according to claim 1, characterized in that: The center of the first bearing (15) and the center of the bearing sleeve (13) are located on the same straight line.

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