Energy-saving two-for-one twister for processing filaments
By designing the transmission system of pulleys and belts in the twister, the magnetoelectric effect of rotating parts and electric coils is used to solve the problem of large power consumption during operation of twister, and the effective utilization of the mechanical kinetic energy of the equipment and the reduction of energy consumption is achieved.
Patent Information
- Application Number
- CN202422120986.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing twister consumes a lot of power during operation, lacks the utilization of the mechanical kinetic energy of the equipment, resulting in high energy consumption.
A transmission system including a second pulley, a first pulley and a belt is designed to cut the electric coil into a magnetic field by driving the rotating member, generate current and process and store it through the battery pack, thereby reducing energy consumption using the kinetic energy of the equipment.
It effectively reduces the energy consumption of the twister, makes full use of the mechanical kinetic energy of the equipment, and improves the energy utilization efficiency of the equipment.
Smart Images

Figure CN222758404U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile machinery, in particular to an energy-saving two-for-one twisting machine for processing filaments. Background Art
[0002] The two-for-one twister is a twisting device that can achieve two twists in one turn. The yarn to be twisted is led out from the stationary yarn feed package and passed through the hollow spindle rod from the top of the spindle. With one rotation of the spindle rod, the yarn gets a twist, and then the yarn passes through the horizontal holes of the twisting disk at the lower end of the hollow spindle rod and is led to the yarn collector above.
[0003] The existing patent publication number is CN214032811U, and the document entitled "An Energy-Saving Two-for-One Twister" proposes that this utility model, when there is a need for expedited transportation or emergency equipment transportation, large equipment cannot be moved. This small equipment can rely on the locking base and moving wheels at the bottom to ensure that the operating box and the processing table are not in contact with the ground and are protected, while being able to be transported conveniently and quickly, thereby increasing the effect of emergency dispatch of the device and improving the convenience of transportation and movement of the device.
[0004] When the two-for-one twisting machine is in operation, the power consumption is relatively large, and there is a lack of a mechanism to utilize the mechanical kinetic energy of the equipment in order to reduce energy consumption. Therefore, it is necessary to propose an energy-saving two-for-one twisting machine for processing filaments to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide an energy-saving two-for-one twisting machine for processing filaments, so as to solve the problem that the existing energy-saving two-for-one twisting machine for processing filaments has high power consumption during operation and lacks a mechanism for utilizing the mechanical kinetic energy of the equipment to reduce energy consumption.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an energy-saving two-for-one twisting machine for processing filaments, comprising a processing table, side plates are fixedly arranged at both ends of the processing table, a support rod is fixedly arranged between the two side plates, a plurality of evenly arranged limit plates are fixedly arranged on the top of the support rod, a rotating shaft is rotatably arranged between the plurality of limit plates, a plurality of evenly arranged first pulleys are fixedly arranged at the outer ring of the rotating shaft, a rotating member is rotatably arranged on the end surface of the limit plate through a bearing, a second pulley is fixedly arranged at one end of the rotating member away from the limit plate, a belt is rotatably arranged between the second pulley and the first pulley, a fixed rod fixed to the limit plate is arranged inside the rotating member, an electric coil is wound around the outer ring of the fixed rod, two ends of the electric coil pass through the two side surfaces of the limit plate, and are respectively electrically connected to the positive and negative electrodes of the battery pack, and an S pole plate and an N pole plate are fixedly arranged on the inner walls on both sides of the rotating member;
[0007] A first bottom plate is fixedly arranged on one of the side plates, a motor is fixedly arranged on the top of the first bottom plate, and a driving shaft of the motor movably passes through two side surfaces of the side plate and is fixedly connected to the rotating shaft.
[0008] Preferably, the rotating part includes a rotating drum, a cover plate and bolts, an opening is provided at the outer ring of the rotating drum, the cover plate covers the opening, the inner wall of the edge of the cover plate and the outer wall of the rotating drum are movably fitted, and the edge of the cover plate and the rotating drum are bolted together with bolts, one end of the rotating drum is fixedly connected to the second pulley, and the other end is rotatably connected to the second pulley through a bearing and a limit plate, the N pole plate is fixed on the inner wall of the cover plate, and the S pole plate is fixed on the inner wall of the rotating drum.
[0009] Preferably, a plurality of support plates are fixedly provided on the top of the side plate, the support rod is fixed on the top of the support plate, a spindle fixed on the processing table is provided between the two support plates, a twisting disk is rotatably provided on the spindle, an air ring wire guide is also fixedly connected between the two support plates, and a plurality of overfeed rollers are fixedly provided on the outer ring of the rotating shaft.
[0010] Preferably, a movable rod is slidably arranged between the two side panels, and a second bottom plate is also arranged on the side of the side panel, a cylinder is fixedly arranged on the second bottom plate, the telescopic end of the cylinder moves through the two side surfaces of the side panel and is fixedly connected to the movable rod, and a plurality of guide rings are fixedly arranged on the outer ring of the movable rod.
[0011] Preferably, a winding frame is fixedly arranged between the two side plates, and a plurality of detachable winding drums are rotatably arranged on the winding frame, and the number of the winding drums, guide rings, overfeed rollers, balloon wire guides, twisting disks and spindles is the same.
[0012] Preferably, a soft steel wire is placed on the processing table, and a thread is arranged at the outer ring of one end of the soft steel wire.
[0013] Technical effects and advantages of the utility model:
[0014] 1. Through the transmission arrangement of the second pulley, the first pulley and the belt, when the first pulley rotates, the rotating part is driven to rotate on the limit plate, thereby driving the S pole plate and the N pole plate to rotate, so that the electric coil inside the rotating part cuts the magnetic field, so that the electric coil carries current, and then the power generated by it is processed and stored through the battery pack, so that it can be provided to the energized parts of the equipment later, so as to fully utilize the kinetic energy of the equipment to achieve the purpose of reducing consumption, and solve the problem that the existing two-for-one twisting machine has high power consumption during operation and lacks a mechanism for utilizing the mechanical kinetic energy of the equipment to reduce energy consumption;
[0015] 2. When the rotating parts need to be disassembled, unscrew the bolts and remove the cover from the opening of the drum, so as to repair and inspect the inside of the rotating parts, improving the convenience of the equipment;
[0016] 3. Wrap the yarn ends around the threaded end of the soft steel wire, then insert the soft steel wire into the spindle and the twisting disk in turn, and finally lead it out from the horizontal hole. Due to the setting of the thread, the yarn ends are prevented from falling off the soft steel wire during insertion. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The utility model is a schematic diagram of the three-dimensional structure of an energy-saving two-for-one twisting machine for processing filaments.
[0018] Figure 2 This is a schematic diagram of the yarn installation structure of the utility model.
[0019] Figure 3 It is a schematic diagram of the structure of the rotating shaft and the rotating part of the utility model.
[0020] Figure 4 It is a schematic diagram of the cross-sectional structure of the rotating part of the utility model.
[0021] Figure 5 This is a schematic diagram of the structure of the rotating part of the utility model
[0022] In the figure: 1. processing table; 2. side plate; 3. support plate; 4. spindle; 5. twisting disk; 6. balloon wire guide; 7. limit plate; 8. rotating shaft; 9. overfeed roller; 10. first bottom plate; 11. motor; 12. second bottom plate; 13. cylinder; 14. movable rod; 15. guide ring; 16. winding frame; 17. winding drum; 18. first pulley; 19. rotating part; 1901. rotating drum; 1902. cover plate; 1903. bolt; 20. second pulley; 21. belt; 22. S plate; 23. N plate; 24. fixing rod; 25. electric coil. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] The utility model provides Figure 1-Figure 5An energy-saving two-for-one twisting machine for processing filaments shown in the figure comprises a processing table 1, side panels 2 are fixedly provided at both ends of the processing table 1, a support rod is fixedly provided between the two side panels 2, a plurality of evenly arranged limit plates 7 are fixedly provided on the top of the support rod, a rotating shaft 8 is rotatably provided between the plurality of limit plates 7, a plurality of evenly arranged first pulleys 18 are fixedly provided on the outer ring of the rotating shaft 8, a first bottom plate 10 is fixedly provided on one of the side panels 2, a motor 11 is fixedly provided on the top of the first bottom plate 10, and a drive shaft of the motor 11 movably passes through the two side surfaces of the side panels 2 and is fixedly connected to the rotating shaft 8.
[0025] When the equipment is in use, the operator wraps the yarn around the first pulley 18. After running the equipment, the motor 11 is started to drive the first pulley 18 to rotate. During the operation of the first pulley 18, the rotational kinetic energy of the first pulley 18 is not well utilized. Therefore, the utility model has a rotating member 19 rotatably arranged on the end face of the limit plate 7 through a bearing, and a second pulley 20 is fixedly arranged at the end of the rotating member 19 away from the limit plate 7, and a belt 21 is rotatably arranged between the second pulley 20 and the first pulley 18. A fixed rod 24 fixed to the limit plate 7 is arranged inside the rotating member 19, and an electric coil 25 is wound around the outer ring of the fixed rod 24. The two ends of the electric coil 25 pass through the two side surfaces of the limit plate 7 and are respectively electrically connected to the positive and negative electrodes of the battery pack. S pole plates 22 and N pole plates 23 are fixedly arranged on the inner walls on both sides of the rotating member 19.
[0026] Through the transmission arrangement of the second pulley 20, the first pulley 18 and the belt 21, when the first pulley 18 rotates, it drives the rotating member 19 to rotate on the limit plate 7, thereby driving the S pole plate 22 and the N pole plate 23 to rotate, so that the electric coil 25 inside the rotating member 19 cuts the magnetic field, so that the electric coil 25 carries current, and the electricity generated by it is processed and stored through the battery pack, so that it can be provided to the energized parts of the equipment later, thereby making full use of the kinetic energy of the equipment to achieve the purpose of reducing consumption, which solves the problem that the existing two-for-one twisting machine has high power consumption during operation and lacks a mechanism to utilize the mechanical kinetic energy of the equipment to reduce energy consumption.
[0027] In order to facilitate the inspection of the parts inside the rotating member 19, the rotating member 19 includes a rotating drum 1901, a cover plate 1902 and bolts 1903. An opening is provided at the outer ring of the rotating drum 1901, and the cover plate 1902 covers the opening. The inner wall of the edge of the cover plate 1902 and the outer wall of the rotating drum 1901 are movably fitted, and the edge of the cover plate 1902 and the rotating drum 1901 are bolted together by bolts 1903. One end of the rotating drum 1901 is fixedly connected to the second pulley 20, and the other end is rotatably connected through a bearing and a limit plate 7. The N pole plate 23 is fixed on the inner wall of the cover plate 1902, and the S pole plate 22 is fixed on the inner wall of the rotating drum 1901. When the rotating member 19 needs to be disassembled and assembled, the bolts 1903 are unscrewed to remove the cover plate 1902 from the opening of the rotating drum 1901, so that the inside of the rotating member 19 can be repaired and inspected, thereby improving the convenience of the equipment.
[0028] Furthermore, a plurality of support plates 3 are fixedly provided on the top of the side plate 2, support rods are fixed on the top of the support plates 3, a spindle 4 fixed on the processing table 1 is provided between the two support plates 3, a twisting disk 5 is rotatably provided on the spindle 4, and an air circle wire guide 6 is also fixedly connected between the two support plates 3. When installing the yarn, the thread end on the spindle 4 is passed into the interior of the spindle 4 from the top of the spindle 4, and then the yarn is passed through the lateral holes of the twisting disk 5 at the lower end of the spindle 4 and led to the air circle wire guide 6 above. A plurality of overfeed rollers 9 are fixedly provided on the outer ring of the rotating shaft 8, and the air circle wire guide 6 is used to control the yarn to generate an air circle around the spindle 4. Through the air circle, it is convenient to observe the yarn lead-out tension and rate, and adjust the rotation speed of the equipment in time.
[0029] When the yarn is led out of the transverse hole of the twisting disk 5, auxiliary tools are needed. A soft steel wire is placed on the processing table 1, and a thread is set at the outer ring of one end of the soft steel wire. The yarn end is wrapped around the threaded end of the soft steel wire, and then the soft steel wire is inserted into the spindle 4 and the twisting disk 5 in turn, and finally led out from the transverse hole. Due to the setting of the thread, the yarn end is prevented from falling off the soft steel wire when it is inserted.
[0030] The yarn passing through the balloon yarn guide 6 is then wound up after passing through the overfeed roller 9. Therefore, a winding frame 16 is fixedly provided between the two side plates 2. A plurality of detachable winding drums 17 are rotatably provided on the winding frame 16. The winding drum 17 is rotated to pull the yarn to be wound around the winding drum 17, thereby winding the yarn.
[0031] Taking into account the smoothness of the winding of the winding drum 17, a movable rod 14 is slidably arranged between the two side panels 2, and a second bottom plate 12 is also arranged on the side of the side panel 2. A cylinder 13 is fixedly arranged on the second bottom plate 12. The telescopic end of the cylinder 13 moves through the two side surfaces of the side panel 2 and is fixedly connected to the movable rod 14. A plurality of guide rings 15 are fixedly arranged on the outer ring of the movable rod 14. Through the reciprocating guide ring 15, the yarn is guided to be evenly wound around the winding drum 17 to avoid yarn entanglement and improve the smoothness of the winding of the winding drum 17.
[0032] It should be noted that the number of the winding drum 17, the guide ring 15, the overfeed roller 9, the balloon yarn guide 6, the twisting disk 5 and the spindle 4 is the same, and the purpose of energy saving can be achieved by sharing one power source through several groups of processes.
Claims
1. An energy-saving two-for-one twisting machine for processing filaments, comprising a processing table (1), characterized in that: Side plates (2) are fixedly arranged at both ends of the processing table (1), a support rod is fixedly arranged between the two side plates (2), a plurality of evenly arranged limiting plates (7) are fixedly arranged on the top of the support rod, a rotating shaft (8) is rotatably arranged between the plurality of the limiting plates (7), a plurality of evenly arranged first pulleys (18) are fixedly arranged at the outer ring of the rotating shaft (8), a rotating member (19) is rotatably arranged on the end surface of the limiting plate (7) via a bearing, and the end of the rotating member (19) away from the limiting plate (7) is A second pulley (20) is fixedly arranged, a belt (21) is rotatably arranged between the second pulley (20) and the first pulley (18), a fixing rod (24) fixed on the limit plate (7) is arranged inside the rotating member (19), an electric coil (25) is wound around the outer ring of the fixing rod (24), two ends of the electric coil (25) pass through the two side surfaces of the limit plate (7) and are respectively electrically connected to the positive and negative electrodes of the battery pack, and an S pole plate (22) and an N pole plate (23) are fixedly arranged on the inner walls on both sides of the rotating member (19); A first bottom plate (10) is fixedly arranged on one of the side plates (2), a motor (11) is fixedly arranged on the top of the first bottom plate (10), and a drive shaft of the motor (11) movably passes through two side surfaces of the side plate (2) and is fixedly connected to the rotating shaft (8).
2. The energy-saving two-for-one twisting machine for processing filaments according to claim 1, characterized in that: The rotating member (19) comprises a rotating drum (1901), a cover plate (1902) and bolts (1903); an opening is arranged at the outer ring of the rotating drum (1901); the cover plate (1902) covers the opening; the inner wall of the edge of the cover plate (1902) and the outer wall of the rotating drum (1901) are movably fitted; the edge of the cover plate (1902) and the rotating drum (1901) are bolted together by bolts (1903); one end of the rotating drum (1901) is fixedly connected to the second pulley (20); the other end is rotatably connected to the second pulley (20) through a bearing and a limit plate (7); the N-pole plate (23) is fixed to the inner wall of the cover plate (1902); and the S-pole plate (22) is fixed to the inner wall of the rotating drum (1901).
3. The energy-saving two-for-one twisting machine for processing filaments according to claim 1, characterized in that: A plurality of support plates (3) are fixedly arranged on the top of the side plate (2), the support rod is fixed on the top of the support plate (3), a spindle (4) fixed on the processing table (1) is arranged between the two support plates (3), a twisting disk (5) is rotatably arranged on the spindle (4), an air ring wire guide (6) is also fixedly connected between the two support plates (3), and a plurality of overfeed rollers (9) are fixedly arranged on the outer ring of the rotating shaft (8).
4. The energy-saving two-for-one twisting machine for processing filaments according to claim 3, characterized in that: A movable rod (14) is slidably arranged between the two side panels (2), a second bottom plate (12) is also arranged on the side of the side panel (2), a cylinder (13) is fixedly arranged on the second bottom plate (12), the telescopic end of the cylinder (13) movably passes through the two side surfaces of the side panel (2) and is fixedly connected to the movable rod (14), and a plurality of guide rings (15) are fixedly arranged on the outer ring of the movable rod (14).
5. The energy-saving two-for-one twisting machine for processing filaments according to claim 4, characterized in that: A winding frame (16) is fixedly arranged between the two side plates (2), and a plurality of detachable winding drums (17) are rotatably arranged on the winding frame (16), and the number of the winding drums (17), the guide ring (15), the overfeed roller (9), the balloon wire guide (6), the twisting disk (5) and the spindle (4) is the same.
6. The energy-saving two-for-one twisting machine for processing filaments according to claim 1, characterized in that: A soft steel wire is placed on the processing table (1), and a thread is arranged on the outer ring of one end of the soft steel wire.
Citation Information
Patent Citations
Energy-saving two-for-one twister
CN214032811U
Cited By
Production and processing method of warp filament twisted fabric
CN121183493A