Novel FDY (Fully Drawn Yarn) main interlacer with stable structure

By designing a guide and a guide ring made of ceramic materials, a new FDY main network device with elastic guidance components and fixed structures solves the losses and quality problems caused by high friction and fiber shaking in the existing FDY main network device, achieving more stable and efficient fiber guidance.

CN222758429UActive Publication Date: 2025-04-15DECI PRECISION CERAMICS (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202421580036.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-04-15
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing FDY main network device is mainly made of metal materials, which causes the fiber to produce greater friction when it passes, which has a large loss, short life, and affects the fiber quality. At the same time, the shaking of the fiber and the path changes increase contact with the edges and corners of the inner holes of the network device, which may lead to fiber damage.

Method used

A new FDY main network device with stable structure was designed, with a guide and a guide ring made of ceramic material, and through elastic guide components and fixed structures, ensuring stable guidance of the fiber wires and reducing friction.

Benefits of technology

By reducing the shaking and friction of the fiber wire, the service life of the device is extended, the loss and quality problems of the fiber are reduced, and the stability and product quality of the fiber are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile equipment, in particular to a novel FDY main interlacer with a stable structure. The device comprises a seat body, a guiding device is arranged on the seat body, a wire guiding groove is formed in the guiding device, inner guiding rings are symmetrically arranged on the two sides of the guiding device, elastic guiding assemblies are arranged on the outer sides of the inner guiding rings, and the guiding device is installed on the seat body through a fixing structure. According to the device, the guider is installed through the combination of the fixing plate, the fixing pin, the nut seat and the fixing screw, and even if the screw is loosened, the fixation of the guider is not influenced, so that the looseness caused by vibration and the like is reduced to the greatest extent; according to the device, the guide device can be longitudinally positioned by arranging the vertical positioning column, the alignment difficulty is reduced by utilizing the guide groove, and the installation is simple and rapid; according to the device, the spring and the outer guide ring are utilized, the device can move in a self-adaptive mode according to the movement of the fibers, meanwhile, the guider and the guide ring which are made of ceramic materials are utilized, friction is reduced, and therefore abrasion to the fibers and the device is minimized.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile equipment, in particular to a novel FDY main network device with a stable structure. Background Art

[0002] FDY is a synthetic fiber filament made by spinning and stretching. Since the fiber has been fully stretched, it can be directly used for textile processing. FDY fabric feels smooth and soft, and is often used to weave imitation silk fabric. The FDY main networker is one of the important parts of the spinning machine for producing FDY fabric. Its function is to network the tow to increase the strength of the yarn.

[0003] However, most of the existing main network devices are made of metal materials, which will generate great friction when the fibers pass through, which will not only cause great losses and shorten the life of the network device, but will also affect the quality of the fibers. In addition, due to the stability of the wire feeding and collecting device and the tension of the fibers themselves, the fibers will inevitably shake to a certain extent. The shaking amplitude will change the path of the fibers entering the network device, and at some special angles it will even increase the contact with the edges and corners of the inner hole of the network device, causing damage to the fibers. Utility Model Content

[0004] The purpose of the utility model is to provide a new FDY main network device with a reasonable design and stable structure in view of the defects and shortcomings of the prior art, which can solve the above-mentioned defects.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: it includes a seat body, a guide is arranged on the seat body, a wire guide groove is opened in the guide, inner guide rings are symmetrically arranged on both sides of the guide, an elastic guide assembly is arranged on the outer side of the inner guide ring, and the guide is installed on the seat body through a fixed structure.

[0006] Preferably, the elastic guide assembly includes an outer guide ring arranged above the seat body, the central axis of the outer guide ring is opposite to the inner guide ring, a sliding rod is connected to the bottom of the outer guide ring, a plurality of anti-rotation convex patterns are evenly arranged on the outer side of the sliding rod, a hole matching the sliding rod and the anti-rotation convex patterns is opened in the seat body, the sliding rod is slidably arranged in the hole of the seat body, and limit blocks are respectively arranged on both ends of the sliding rod, and springs are arranged between the two limit blocks and the seat body.

[0007] Preferably, the fixing structure includes two fixing plates fixed on the base body, the two fixing plates are respectively arranged on both sides of the guide, a number of fixing holes 1 are symmetrically opened in the two fixing plates, a number of fixing holes 2 corresponding to the fixing holes 1 are opened in the guide, fixing pins are movably inserted in the fixing holes 1 and 2, a through hole is opened at one end of the fixing pin, a fixing screw is movably inserted in the through hole, a nut seat is provided on the base body directly below the through hole, and the fixing screw is connected to the nut seat through a thread.

[0008] Preferably, a plurality of vertical positioning columns are fixed on the seat below the guide, a plurality of positioning grooves matching the vertical positioning columns are provided in the guide, a trumpet-shaped guide groove is provided at the mouth of the positioning groove, and the vertical positioning column is movably inserted in the positioning groove.

[0009] Preferably, the guide, the inner guide ring and the outer guide ring are all made of ceramic.

[0010] Preferably, both side openings of the wire guide groove are provided with arc chamfers.

[0011] After adopting the above structure, the beneficial effects of the utility model are:

[0012] 1. This device installs the guide through a combination of a fixing plate and a fixing pin, a nut seat and a fixing screw. Even if the screw is loose, it will not affect the fixation of the guide, thereby minimizing loosening caused by vibration, etc., and the device has good stability.

[0013] 2. This device can position the guide in the longitudinal direction by setting a vertical positioning column, and uses a guide groove to reduce the difficulty of alignment, making installation simple and quick.

[0014] 3. The device utilizes springs and outer guide rings, and can move adaptively according to the movement of the fiber filaments. The reaction force of the springs is used to reduce the swing amplitude and speed of the fiber filaments. At the same time, the guide and guide rings made of ceramic materials are used to minimize the friction between the fiber filaments and the device, thereby minimizing the wear on the fiber filaments and the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural side view of the utility model;

[0016] Figure 2 It is a top view of the structure of the utility model;

[0017] Figure 3 It is a longitudinal cross-sectional view of the elastic guide assembly in the utility model;

[0018] Figure 4 It is a transverse cross-sectional view of the elastic guide assembly in the utility model;

[0019] Figure 5 It is a structural cross-sectional view of the guide in the utility model;

[0020] Figure 6 It is a structural schematic diagram of the seat body in the utility model.

[0021] Description of reference numerals:

[0022] 1. Seat; 2. Fixing plate; 3. Fixing hole 1; 4. Fixing pin; 5. Nut seat; 6. Fixing screw; 7.

[0023] Vertical positioning column; 8. Guide; 9. Wire guide groove; 10. Second fixing hole; 11. Positioning groove; 12. Inner guide ring;

[0024] 13. Outer guide ring; 14. Sliding rod; 15. Anti-rotation convex pattern; 16. Limit block; 17. Spring; 18. Guide groove. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 2 As shown, it comprises a seat body 1, on which a guide 8 is arranged, in which a wire guide groove 9 is opened, inner guide rings 12 are symmetrically arranged on both sides of the guide 8, and an elastic guide component is arranged on the outer side of the inner guide ring 12.

[0027] The guide 8 is mounted on the base 1 via a fixing structure.

[0028] See also Figure 1-Figure 3 As shown, the elastic guide assembly includes an outer guide ring 13 arranged above the seat body 1, the central axis of the outer guide ring 13 is opposite to the inner guide ring 12, a sliding rod 14 is connected to the lower part of the outer guide ring 13, and a plurality of anti-rotation convex grooves 15 are evenly arranged on the outer side of the sliding rod 14, and the seat body 1 is provided with a plurality of anti-rotation convex grooves 15 connected to the sliding rod 14 and the anti-rotation convex grooves.

[0029] 15 matches the hole, the sliding rod 14 is slidably arranged in the hole of the base body 1, and limit blocks 16 are respectively arranged on both ends of the sliding rod 14, and springs 17 are arranged between the two limit blocks 16 and the base body 1.

[0030] See also Figure 1-Figure 6 As shown, the fixing structure includes two fixing plates 2 fixed on the base body 1, and the two fixing plates 2 are respectively arranged on both sides of the guide 8. Several fixing holes 1 3 are symmetrically opened in the two fixing plates 2, and several fixing holes 2 10 corresponding to the fixing holes 1 3 are opened in the guide 8. Fixing pins 4 are movably inserted in the fixing holes 1 3 and the fixing holes 2 10, and a through hole is opened at one end of the fixing pin 4. A fixing screw 6 is movably inserted in the through hole. A nut seat 5 is provided on the base body 1 directly below the through hole, and the fixing screw 6 is connected to the nut seat 5 through a thread.

[0031] See also Figure 1-Figure 6 As shown, a plurality of vertical positioning posts 7 are fixed on the seat body 1 below the guide 8, a plurality of positioning grooves 11 matching the vertical positioning posts 7 are provided in the guide 8, a trumpet-shaped guide groove 18 is provided at the mouth of the positioning groove 11, and the vertical positioning posts 7 are movably inserted in the positioning groove 11.

[0032] See also Figure 1-Figure 3 As shown, the guide 8, the inner guide ring 12 and the outer guide ring 13 are all made of ceramics.

[0033] See also Figure 1-Figure 5 As shown, both side openings of the wire guide groove 9 are provided with arc chamfers.

[0034] The principle and use process of this utility model:

[0035] After the main network device is installed, the fiber filament is passed through the outer guide ring 13, the inner guide ring 12, and the guide groove 9 in sequence, and then passed through the inner guide ring 12 and the outer guide ring 13 on the other side, and the operation can be started after connecting to the other equipment;

[0036] During the operation, due to the influence of tension and the external environment, the fiber filaments shake and press onto the inner wall of one side of the outer guide ring 13, generating a force on the outer guide ring 13, and the two springs 17 can be passively compressed or extended, thereby absorbing the force and generating a reaction force, thereby slowing down the shaking speed of the fiber line and reducing the friction between the highly moving fiber filaments and the outer guide ring 13. Then the inner guide ring 12 guides and straightens the fiber filaments, thereby ensuring that the direction of the fiber filaments is accurate when entering the wire guide groove 9. The chamfers at both ends of the wire guide groove 9 can prevent the fiber filaments from being scratched, and the smooth ceramic guide 8 and guide ring can greatly reduce the friction generated when the fiber passes through, thereby reducing losses and improving product quality.

[0037] When the guide 8 or the seat body 1 needs to be replaced after using it for a period of time, the fixing screw 6 is removed through the thread, and then the fixing pin 4 is pulled out from the other end, and the guide 8 can be lifted up, and the guide 8 or the seat body 1 can be replaced, and then the newly matched guide 8 and the seat body 1 are aligned so that the vertical positioning column 7 is aligned with the guide groove 18, and the guide 8 can be lowered. After the vertical positioning column 7 enters the guide groove 18, it can automatically enter the positioning groove 11 along the inner wall of the guide groove 18, and then the fixing pin 4 and the fixing screw 6 are fixed in sequence to complete the installation, which is simple and quick.

[0038] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or within the equivalent forms of such scope and boundaries.

Claims

1. A novel FDY main network device with a stable structure, comprising a base body (1), a guide (8) being arranged on the base body (1), a wire guide groove (9) being provided in the guide (8), inner guide rings (12) being symmetrically arranged on both sides of the guide (8), and characterized in that: An elastic guide assembly is provided on the outer side of the inner guide ring (12), and the guide (8) is mounted on the seat body (1) via a fixing structure.

2. A novel FDY main network device with stable structure according to claim 1, characterized in that: The elastic guide assembly comprises an outer guide ring (13) arranged above the seat body (1), the central axis of the outer guide ring (13) is opposite to the inner guide ring (12), a sliding rod (14) is connected below the outer guide ring (13), a plurality of anti-rotation convex patterns (15) are evenly arranged on the outer side of the sliding rod (14), a hole matching the sliding rod (14) and the anti-rotation convex patterns (15) is opened in the seat body (1), the sliding rod (14) is slidably arranged in the hole of the seat body (1), and limit blocks (16) are respectively arranged at both ends of the sliding rod (14), and springs (17) are arranged between the two limit blocks (16) and the seat body (1).

3. A novel FDY main network device with a stable structure according to claim 2, characterized in that: The fixing structure comprises two fixing plates (2) fixed on a base body (1), the two fixing plates (2) are respectively arranged on both sides of a guide (8), a plurality of fixing holes (3) are symmetrically provided in the two fixing plates (2), a plurality of fixing holes (10) corresponding to the fixing holes (3) are provided in the guide (8), fixing pins (4) are movably inserted in the fixing holes (3) and the fixing holes (10), a through hole is provided at one end of the fixing pin (4), a fixing screw (6) is movably inserted in the through hole, a nut seat (5) is provided on the base body (1) directly below the through hole, and the fixing screw (6) is connected to the nut seat (5) through a thread.

4. A novel FDY main network device with a stable structure according to claim 3, characterized in that: A plurality of vertical positioning columns (7) are fixed on the seat body (1) at a position below the guide (8); a plurality of positioning grooves (11) matching the vertical positioning columns (7) are provided in the guide (8); a trumpet-shaped guide groove (18) is provided at the mouth of the positioning groove (11); and the vertical positioning column (7) is movably inserted in the positioning groove (11).

5. A novel FDY main network device with a stable structure according to claim 4, characterized in that: The guide (8), the inner guide ring (12) and the outer guide ring (13) are all made of ceramics.

6. A novel FDY main network device with a stable structure according to claim 5, characterized in that: Arc chamfers are provided on both side openings of the wire guide groove (9).