Device for determining number of turns of yarn conveyor
By designing a loop count determination device for yarn conveyor, the combination of counting flip-flops and counting outputs is solved, and the timely monitoring of the cloth weight and flexible adjustment of the production process are achieved.
Patent Information
- Application Number
- CN202421664050.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-13
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-13
AI Technical Summary
The inlet volume of the yarn conveyor is difficult to obtain in real time, resulting in the determination of the weight of the cloth and the inability to adjust the production process in time.
A yarn conveyor ring count determination device is designed, including a bracket, a count trigger and a count output. When the yarn feeder is operating, the counting flip-flop receives the signal and triggers the counting output when certain conditions are met, and the output counting signal is timely obtained by the yarn feeder.
Through this device, the inlet volume of the yarn conveyor can be obtained in time, real-time monitoring and adjustment of the cloth weight is improved, and the flexibility and accuracy of the production process are improved.
Smart Images

Figure CN222758452U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of a device for determining the number of turns of a yarn feeder, and in particular to a device for determining the number of turns of a yarn feeder. Background Art
[0002] In the process of producing non-woven fabrics by circular knitting machines, the weight of the produced cloth is different due to the different thread feeding amounts of the yarn feeder. At present, whether the thread feeding of the yarn feeder is normal can only be judged according to the final weight of the cloth. If there is no problem with the thread feeding, the final cloth weight will not deviate much from the requirement. If there is a problem with the thread feeding, the cloth weight will be much higher or much lower than the requirement.
[0003] The yarn feed amount of the yarn feeder is difficult to obtain in real time, resulting in the postponement of the determination of the cloth weight, which needs to be improved. Utility Model Content
[0004] The purpose of the present application is to provide a device for determining the number of turns of a yarn feeder in order to timely obtain the amount of yarn fed into the yarn feeder.
[0005] A device for determining the number of turns of a yarn feeder provided in the present application adopts the following technical solution: it includes a bracket for installation on the yarn feeder and a counting trigger for installation on the yarn feeder, the bracket is connected to a counting output corresponding to the counting trigger, when the yarn feeder is working, the counting trigger triggers the counting output, and the counting output outputs a counting signal.
[0006] By adopting the above technical solution, the counting trigger receives a signal from the yarn feeder, and when a specific condition is met, the counting trigger triggers the counting output device to output a counting signal, thereby obtaining the yarn input amount of the yarn feeder in time.
[0007] Optionally, the counting trigger is a plurality of sensing rods, the counting output device is a Hall sensor, the sensing rod is magnetic, and when the yarn feeder is working, the sensing rod is close to the Hall sensor, and the Hall sensor outputs a counting signal.
[0008] By adopting the above technical solutions, Hall sensors based on the Hall effect have high sensitivity and high precision, and can quickly respond to changes in magnetic fields. Since the output signals of Hall sensors are processed, they can provide stable outputs and are suitable for use in counting output devices. Hall sensors are small in size, low in power consumption, easy to install, and have good tolerance to environmental conditions such as corrosion and pollution.
[0009] Optionally, the counting trigger is a plurality of sensing rods, and the counting output device is a photoelectric sensor. When the yarn feeder is working, the sensing rods are close to the photoelectric sensors, and the photoelectric sensors output counting signals.
[0010] By adopting the above technical solutions, photoelectric sensors are based on the photoelectric effect. They have fast response speed, high accuracy and high resolution, and are suitable for applications that require fast response and accurate counting. Photoelectric sensors have strong anti-interference ability and are not affected by magnetic and electric fields, making counting more stable and reliable.
[0011] Optionally, the counting trigger is a plurality of sensing rods, and the counting output device is a through-beam photoelectric sensor. When the yarn feeder is working, the sensing rod passes between the transmitting end and the receiving end of the through-beam photoelectric sensor, and the through-beam photoelectric sensor outputs a counting signal.
[0012] By adopting the above technical solutions, they are non-contact measurements, so they will not cause damage to the detected object, and are suitable for occasions where contact needs to be avoided or contact may damage the object. The response time of the through-beam photoelectric sensor is short and the resolution is high, which can realize the detection of tiny objects and high-precision position detection.
[0013] Optionally, the counting trigger is a plurality of sensing rods, and the counting output device is a micro switch. When the yarn feeder is working, the sensing rod touches the micro switch, and the micro switch outputs a counting signal.
[0014] By adopting the above technical solutions, the micro switch has a compact structure and small size, which can be easily integrated into various equipment and save space. It has high sensitivity and strong reliability, and is suitable for occasions that require frequent operation. The mechanical life of the micro switch is long, generally reaching millions of switching times, which is suitable for long-term use.
[0015] Optionally, the counting trigger is a plurality of sensing rods, the counting output device includes a photoelectric counting sensor and a turntable connected to the rotating shaft of the photoelectric counting sensor, the turntable is connected to a plurality of abutment rods, when the yarn feeder is working, the sensing rod contacts the abutment rod, and the photoelectric counting sensor outputs a counting signal.
[0016] By adopting the above technical solution, the accuracy is high, and the photoelectric sensor can provide high-resolution measurement, which is suitable for occasions requiring accurate counting. The photoelectric sensor usually has a long service life and low maintenance cost.
[0017] Optionally, the bracket includes a support plate, a connecting plate connected to the support plate and a carrier plate connected to the connecting plate, the counting output is connected to the carrier plate, the support plate is connected with a locking piece for fixing the support plate on the yarn feeder, and the support plate is connected with an adjusting piece for adjusting the height of the connecting plate.
[0018] By adopting the above technical solution, when the position of the sensor needs to be adjusted according to the model of the yarn feeder, the height of the connecting plate can be adjusted, that is, the height of the carrier plate and the sensor on the support plate can be adjusted. The locking part can install the support plate at different positions of the yarn feeder, so that the sensor is suitable for different models of yarn feeders.
[0019] Optionally, the adjustment structure includes a first bolt threadedly connected to the connecting plate and a receiving area arranged on the supporting plate, the receiving area is used for the screw rod of the first bolt to pass through, and the supporting plate is fitted with the connecting plate.
[0020] By adopting the above technical solution, after the position of the connecting plate is adjusted, one end of the first bolt passes through the accommodating area and is threadedly connected to the connecting plate, so that the support plate is clamped by the connecting plate and the first bolt, thereby achieving the installation of the support plate and the connecting plate together.
[0021] Optionally, the accommodating area is a waist-shaped hole arranged on the supporting plate.
[0022] By adopting the above technical solution, when adjusting the height of the connecting plate on the supporting plate, the sliding cooperation between the first bolt and the waist-shaped hole plays a guiding and limiting role in the sliding of the connecting plate, thereby improving the sliding stability of the connecting plate. After the position of the connecting plate is determined, the supporting plate and the connecting plate can be installed together by simply rotating the first bolt, thereby improving the efficiency of installing the connecting plate on the supporting plate.
[0023] Optionally, the carrier plate is detachably connected to the connecting plate via a fixing member.
[0024] By adopting the above technical solution, different types of carrier boards can be replaced according to actual needs, so that different types of carrier boards are suitable for different types of sensors.
[0025] In summary, the present application includes at least one of the following beneficial technical effects:
[0026] 1. The function of the counting trigger is to receive the signal from the yarn feeder, and when specific conditions are met, the counting trigger triggers the counting output to output the counting signal, so as to obtain the yarn feeder's incoming thread quantity in time.
[0027] 2. When the position of the sensor needs to be adjusted according to the model of the yarn feeder, the height of the connecting plate can be adjusted, that is, the height of the carrier plate and the sensor on the support plate can be adjusted. The locking piece can install the support plate at different positions of the yarn feeder, so that the sensor is suitable for different models of yarn feeders. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of Example 1 of the present application.
[0029] Figure 2 yes Figure 1 sectional view of .
[0030] Figure 3 yes Figure 2 A magnified image of area A.
[0031] Figure 4 It is a schematic diagram of the overall structure of Example 3 of the present application.
[0032] Figure 5 It is a schematic diagram of the overall structure of Example 4 of the present application.
[0033] Figure 6 It is a schematic diagram of the overall structure of Example 5 of the present application.
[0034] Figure 7 yes Figure 6 Magnified view of area B.
[0035] Explanation of the accompanying drawings: 1. bracket; 11. support plate; 111. U-shaped plate; 112. vertical plate; 12. locking member; 13. connecting plate; 14. carrier plate; 15. fixing member; 2. counting trigger; 3. adjustment structure; 31. first bolt; 32. accommodating area; 4. counting output device; 41. photoelectric counting sensor; 42. turntable; 43. abutment rod. DETAILED DESCRIPTION
[0036] The following is combined with Figure 1 -Attached Figure 7 This application is described in further detail.
[0037] The embodiment of the present application discloses a device for determining the number of turns of a yarn feeder.
[0038] Example 1
[0039] like Figure 1 As shown, it includes a bracket 1 installed on the yarn feeder and a counting trigger 2 for installation on the yarn feeder, the bracket 1 includes a support plate 11, the support plate 11 includes a U-shaped plate 111 and two vertical plates 112 relatively fixedly connected to the U-shaped plate 111, the U-shaped plate 111 is relatively connected to two locking members 12 for fixing the support plate 11 on the yarn feeder, the locking member 12 is a second bolt, and the second bolt is threadedly connected to the U-shaped plate 111.
[0040] Combination Figure 1 , Figure 2 and Figure 3As shown, the two vertical plates 112 are detachably connected to an L-shaped connecting plate 13 on one side facing each other. The vertical plates 112 are connected to an adjusting structure 3 for adjusting the height of the connecting plate 13 on the vertical plates 112. The adjusting structure 3 includes a first bolt 31 threadedly connected to the connecting plate 13 and a receiving area 32 opened on the vertical plates 112. The receiving area 32 is in the shape of a waist-shaped hole. When the connecting plate 13 is installed on the vertical plates 112, the vertical plates 112 fit the connecting plates 13. The two connecting plates 13 are connected by a carrier plate 14. One end of the carrier plate 14 is connected to one of the connecting plates 13, and the other end is connected to the other connecting plate 13. The carrier plate 14 is detachably connected to the connecting plate 13 by a plurality of fixing members 15. The fixing member 15 is a third bolt threadedly connected to the carrier plate 14. The carrier plate 14 is detachably connected with a counting output device 4 corresponding to the counting trigger 2. When the yarn feeder is working, the counting trigger 2 triggers the counting output device 4 to output a counting signal. The counting trigger 2 is a plurality of sensing rods installed on the yarn feeder. The plurality of sensing rods are magnetic or fixedly connected with magnetic blocks. The sensing rods include a first vertical rod installed on the yarn feeder, a horizontal rod fixedly connected to the first vertical rod, and a second vertical rod fixedly connected to the horizontal rod. The counting output device 4 is a Hall sensor. When the yarn feeder is working, the sensing rod is close to the Hall sensor, and the Hall sensor outputs a counting signal.
[0041] The implementation principle of a sensor mounting bracket in the embodiment of the present application is:
[0042] When the yarn feeder is working, the sensing rod is close to the Hall sensor, and the Hall sensor outputs a counting signal to obtain the yarn input amount of the yarn feeder in time.
[0043] Example 2
[0044] The difference between this embodiment and embodiment 1 is that the counting trigger 2 is a plurality of sensing rods installed on the yarn feeder, and the counting output 4 is a photoelectric sensor. When the yarn feeder is working, the sensing rods are close to the photoelectric sensors, and the photoelectric sensors output counting signals.
[0045] Example 3
[0046] The difference between this embodiment and embodiment 1 is that Figure 4 As shown, the counting trigger 2 is a plurality of sensing rods installed on the yarn feeder, and the counting output device 4 is a micro switch. When the yarn feeder is working, the sensing rod touches the micro switch, and the micro switch outputs a counting signal.
[0047] Example 4
[0048] The difference between this embodiment and embodiment 1 is that Figure 5As shown, the counting trigger 2 is a plurality of sensing rods installed on the yarn feeder, and the counting output device 4 is a through-beam photoelectric sensor. When the yarn feeder is working, the sensing rod passes through the transmitting end and the receiving end of the through-beam photoelectric sensor, and the through-beam photoelectric sensor outputs a counting signal.
[0049] Example 5
[0050] The difference between this embodiment and embodiment 1 is that, Figure 6 and Figure 7 As shown, the counting trigger 2 is a plurality of sensing rods installed on the yarn feeder, and the counting output device 4 includes a photoelectric counting sensor 41 detachably connected to the carrier plate 14 and a turntable 42 fixedly connected to the rotating shaft of the photoelectric counting sensor 41, and four abutment rods 43 are fixedly connected to the outer peripheral surface of the turntable 42, and the four abutment rods 43 are evenly distributed around the axis of the turntable 42. When the yarn feeder is working, the sensing rod contacts the abutment rod 43, and the photoelectric counting sensor 41 outputs a counting signal.
[0051] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A device for determining the number of turns of a yarn feeder, characterized in that: The invention comprises a bracket (1) for mounting on a yarn feeder and a counting trigger (2) for mounting on the yarn feeder, wherein the bracket (1) is connected to a counting output device (4) corresponding to the counting trigger (2); when the yarn feeder is working, the counting trigger (2) triggers the counting output device (4), and the counting output device (4) outputs a counting signal.
2. The device for determining the number of turns of a yarn feeder according to claim 1, characterized in that: The counting trigger (2) is a plurality of sensing rods, the counting output device (4) is a Hall sensor, the sensing rods are magnetic, and when the yarn feeder is working, the sensing rods are close to the Hall sensor, and the Hall sensor outputs a counting signal.
3. The device for determining the number of turns of a yarn feeder according to claim 1, characterized in that: The counting trigger (2) is a plurality of sensing rods, and the counting output device (4) is a photoelectric sensor. When the yarn feeder is working, the sensing rods are close to the photoelectric sensors, and the photoelectric sensors output counting signals.
4. The device for determining the number of turns of a yarn feeder according to claim 1, characterized in that: The counting trigger (2) is a plurality of sensing rods, and the counting output device (4) is a through-beam photoelectric sensor. When the yarn feeder is working, the sensing rod passes between the transmitting end and the receiving end of the through-beam photoelectric sensor, and the through-beam photoelectric sensor outputs a counting signal.
5. The device for determining the number of turns of a yarn feeder according to claim 1, characterized in that: The counting trigger (2) is a plurality of sensing rods, and the counting output device (4) is a micro switch. When the yarn feeder is working, the sensing rods touch the micro switches, and the micro switches output counting signals.
6. The device for determining the number of turns of a yarn feeder according to claim 1, characterized in that: The counting trigger (2) is a plurality of sensing rods, the counting output device (4) comprises a photoelectric counting sensor (41) and a rotating disk (42) connected to a rotating shaft of the photoelectric counting sensor (41), the rotating disk (42) being connected to a plurality of abutting rods (43), and when the yarn feeder is working, the sensing rods contact the abutting rods (43), and the photoelectric counting sensor outputs a counting signal.
7. The device for determining the number of turns of a yarn feeder according to claim 1, characterized in that: The bracket (1) comprises a support plate (11), a connecting plate (13) connected to the support plate (11), and a carrier plate (14) connected to the connecting plate (13); the counter output device (4) is connected to the carrier plate (14); the support plate (11) is connected to a locking member (12) for fixing the support plate (11) on a yarn feeder; and the support plate (11) is connected to an adjusting structure (3) for adjusting the height of the connecting plate (13).
8. The device for determining the number of turns of a yarn feeder according to claim 7, characterized in that: The adjustment structure (3) comprises a first bolt (31) threadedly connected to the connecting plate (13) and a receiving area (32) arranged on the supporting plate (11), wherein the receiving area (32) is used for the screw rod of the first bolt (31) to pass through, and the supporting plate (11) is fitted with the connecting plate (13).
9. The device for determining the number of turns of a yarn feeder according to claim 8, characterized in that: The accommodating area (32) is a waist-shaped hole arranged on the supporting plate (11).
10. The device for determining the number of turns of a yarn feeder according to claim 7, characterized in that: The carrier plate (14) is detachably connected to the connecting plate (13) via a fixing member (15).