Felt compacting device

By designing a combination solution of push-pull displacement plate and suction in the felt compaction device, the problems of skewed felt materials during the compaction process and debris adsorption on the conveyor belt are solved, achieving more efficient compaction and cleaning effects.

CN222758468UActive Publication Date: 2025-04-15河北伟成毛毡有限公司
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Patent Information

Application Number
CN202421618083.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-04-15
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

During the compaction process, existing felt compaction devices are prone to deflection of felt materials and adsorption of felt debris on the conveyor belt, resulting in inconvenient friction and cleaning.

Method used

A felt compacting device is designed, which displaces the displacement member to the middle of the platform by pushing and pulling the displacement plate, and the rollers are positioned and compacted on both sides of the felt material; at the same time, the suction member comes into contact with the top of the conveyor belt, and the felt debris on the conveyor belt are used to clean the felt debris on the conveyor belt with the driving motor and the suction pump.

Benefits of technology

It effectively avoids the deflection and friction of felt materials during the compaction process, simplifies the conveyor belt cleaning process, reduces manual labor intensity, and improves production efficiency and equipment convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of felt compaction, and discloses a felt compaction device which comprises a platform, side pieces are arranged on the two sides of the platform, after a displacement plate is pushed and pulled, displacement pieces are matched with the side pieces to move towards the middle of the platform, and at the moment, rollers can be attached to the two sides of felt materials on a conveying belt. The felt materials are positioned when being compacted and conveyed on the conveying belt, so that the problem that the felt materials deflect when being pressed is avoided; after a sliding plate is pressed downwards, an air suction part can be attached to the top of the conveying belt, then when a driving motor drives a threaded shaft to rotate, a telescopic electric cylinder can be driven to move through a displacement block, and then a transverse plate is matched with the sliding plate to achieve displacement of the air suction part on the top of the conveying belt; and the air suction port of the air suction piece conveys the felt scraps to the intercepting piece through the connecting pipe to be intercepted by the filter screen, so that the felt scraps on the conveying belt can be cleaned, and the inconvenience of manually cleaning the top of the platform by using a tool is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of felt compaction, in particular to a felt compaction device. Background Art

[0002] Felt is a common industrial tool, mostly made of wool, but also of cow hair or fiber, which is processed and bonded. During the production process, the felt needs to be compacted by a compacting device. The compacted felt can be made into fabrics and further processed into a variety of felt products.

[0003] Existing felt compacting devices usually include a pressing roller that can move back and forth and cooperates with a conveyor belt to convey the felt material for pressing. However, during the compacting process, the felt material is prone to being deflected due to force, which makes it easy for the side of the felt material to rub against the structure of the compacting device when the conveyor belt moves with the felt material. Excessive friction may even cause the side of the felt to break, affecting the production of the felt. At the same time, after the felt material is pressed, the felt debris is easily adsorbed on the conveyor belt, and the conveyor belt on the top of the platform needs to be cleaned. However, there are many structures in the felt compacting device, and it is inconvenient to clean it manually using tools. The steps are complicated, which increases the labor intensity of the workers. Therefore, we propose a felt compacting device. Utility Model Content

[0004] The utility model aims to provide a felt compacting device to solve the problems in the above background technology that the felt material is easily deflected by force during the compaction process and it is inconvenient to clean the conveyor belt manually using tools.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a felt compacting device, comprising:

[0006] A platform, side pieces are arranged on both sides of the platform, displacement pieces are arranged inside the side pieces, a conveyor belt is arranged on the top of the platform, a plurality of rollers are arranged inside the displacement piece, a limiting column is passed through the top of the side piece, a displacement plate is arranged on the side wall of the displacement piece and the top of the displacement plate is matched with a locking piece fixed to the side piece;

[0007] A top component, which is arranged on the top of the platform, a displacement block is arranged on the lower side of the top component, a threaded shaft passes through the side wall of the displacement block, a driving motor is arranged at the power input end of the threaded shaft, a telescopic electric cylinder is arranged at the bottom of the displacement block, a pressing roller is arranged at the bottom of the telescopic electric cylinder, a cross plate is arranged on the side wall of the telescopic electric cylinder, a sliding plate passes through the top of the cross plate, a suction piece is arranged at the bottom of the sliding plate, a suction port is arranged at the bottom of the suction piece, a connecting pipe is arranged at the top of the suction piece, an intercepting piece is arranged at the bottom of the platform, an air suction pump is arranged at the output end of the intercepting piece, and a filter is arranged inside the intercepting piece.

[0008] Preferably, a sliding hole matched with the limiting column is opened on the top of the side piece.

[0009] Preferably, the drive motor is fixed to the side wall of the top component.

[0010] Preferably, a sliding groove matched with the sliding plate is formed on the side wall of the air suction member.

[0011] Preferably, the suction pump is fixed to the bottom of the platform.

[0012] Preferably, the threaded shaft is engaged with the bottom of the top member.

[0013] Preferably, the suction member is fitted on the top of the conveyor belt.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model pushes and pulls the displacement plate to make the displacement member cooperate with the side member to move toward the middle of the platform. At this time, the rollers can fit the two sides of the felt material on the conveyor belt, so that the felt material can be positioned when it is compacted and transported on the conveyor belt, avoiding the problem of deflection of the felt material during pressing, and avoiding the problem of large friction between the side of the felt material and the structure of the compacting device.

[0016] 2. The utility model can make the suction piece fit to the top of the conveyor belt by pressing the sliding plate downward, and then the driving motor can drive the threaded shaft to rotate through the displacement block to drive the telescopic electric cylinder to move, and then the cross plate is used to cooperate with the sliding plate to realize the displacement of the suction piece on the top of the conveyor belt. At the same time, the suction pump is turned on, and the suction port of the suction piece sends the felt debris through the connecting pipe to the intercepting piece to be intercepted by the filter, so that the felt debris on the conveyor belt can be cleaned, eliminating the inconvenience of manually using tools to clean the top of the platform, saving manpower, and the suction of the suction piece can also clean the gap between the platform and the two sides of the conveyor belt, which increases the convenience of using the felt compacting device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the combined structure of the side member and the displacement member of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the air suction member of the utility model;

[0020] Figure 4 For the utility model Figure 1 A magnified schematic diagram of position A in the middle.

[0021] In the figure: 100, platform; 101, conveyor belt; 110, displacement plate; 111, locking plate; 120, side piece; 130, displacement piece; 131, roller; 132, limit column; 200, top piece; 210, threaded shaft; 211, displacement block; 212, telescopic electric cylinder; 213, driving motor; 220, pressing roller; 230, cross plate; 231, sliding plate; 232, suction piece; 233, sliding groove; 234, suction port; 240, connecting pipe; 241, intercepting piece; 242, filter; 243, suction pump. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example

[0024] See also Figure 1-Figure 4 , a felt compacting device shown in the figure comprises:

[0025] Side pieces 120 are arranged on both sides of the platform 100, displacement pieces 130 are arranged inside the side pieces 120, and a conveyor belt 101 is arranged on the top of the platform 100;

[0026] In some embodiments, the conveyor belt 101 uses a common model on the market, and a power motor is provided at its power input end. The operation of the power motor can drive the rotating shaft of the conveyor belt 101 to rotate, thereby enabling the conveyor belt 101 to drive the felt into the interior of the compacting device.

[0027] A plurality of rollers 131 are arranged inside the displacement member 130. The rollers 131 are made of common rubber on the market and can press against the side wall of the felt material when the felt material is compacted. At the same time, the rolling of the rollers 131 can reduce the friction on the side wall of the felt material when the felt material is displaced. A limiting column 132 fixed to the top of the displacement member 130 is passed through the top of the side member 120. A displacement plate 110 passing through the side member 120 is arranged on the side wall of the displacement member 130. A locking piece 111 fixed to the side member 120 is matched at the top of the displacement plate 110. A bolt is arranged at the top of the locking piece 111. The locking piece 111 can be used to fix the displacement plate 110 by tightening the bolt.

[0028] The top member 200 is disposed on the top of the platform 100 , a displacement block 211 is disposed on the lower side of the top member 200 , and a threaded shaft 210 penetrates through the side wall of the displacement block 211 ;

[0029] In some embodiments, a thread that matches the threaded shaft 210 is provided inside the displacement block 211, and a metal limit rod passes through the side wall of the displacement block 211. The metal limit rod matches the rear side of the threaded shaft 210. The displacement block 211 can slide on the metal limit rod when displacing, so that the displacement block 211 can be displaced when the threaded shaft 210 rotates.

[0030] A driving motor 213 is provided at the power input end of the threaded shaft 210;

[0031] In some embodiments, the drive motor 213 uses a common model on the market. The motor is a device that converts electrical energy into mechanical energy. It consists of two parts, a stator and a rotor. It works on the principle of electromagnetic induction. When current passes through the stator winding, a magnetic field is generated, which in turn causes the rotor to be subjected to torque and rotate under the action of the magnetic field. The drive motor 213 is electrically connected to an external switch.

[0032] A telescopic electric cylinder 212 is arranged at the bottom of the displacement block 211. The telescopic electric cylinder 212 is a device that can control the length and position. The telescopic function is achieved by motor drive. It is composed of a motor, a rotating screw, a worm gear, a chain, a piston rod, etc. When working, the motor drives the screw, the worm gear and other devices to rotate, and changes the length of the piston rod, thereby achieving the telescopic function. The telescopic electric cylinder 212 is electrically connected to a common forward and reverse switch on the market. A pressing roller 220 is arranged at the bottom of the telescopic electric cylinder 212. After the telescopic electric cylinder 212 is extended, it cooperates with the displacement of the displacement block 211 to achieve the rolling compaction of the felt material by the pressing roller 220. A transverse plate 230 is arranged on the side wall of the telescopic electric cylinder 212. A sliding plate 231 runs through the top of the transverse plate 230. The transverse plate 230 has the same width as the platform 100. The side wall of the transverse plate 230 is provided with a locking bolt that cooperates with the sliding plate 231. The sliding plate 231 A suction piece 232 is provided at the bottom, and a suction port 234 is provided at the bottom of the suction piece 232. The suction port 234 is made of a rectangular flat pipe. A connecting pipe 240 is provided at the top of the suction piece 232. A pipe that cooperates between the suction port 234 and the connecting pipe 240 is provided inside the suction piece 232. An intercepting piece 241 is provided at the bottom of the platform 100. An air pump 243 is provided at the output end of the intercepting piece 241. The air pump 243 uses a common model on the market. The air pump 243 is a device for extracting air or gas, which consists of a movable piston and a container. When the piston moves outward, the pressure in the container decreases, thereby generating suction to suck air or gas into the pump head. The air pump 243 is electrically connected to an external button switch. A filter screen 242 is provided inside the intercepting piece 241. The filter screen 242 is made of stainless steel. A sewage outlet is provided on the side wall of the intercepting piece 241.

[0033] Specifically, a sliding hole matched with the limiting column 132 is opened on the top of the side piece 120.

[0034] Furthermore, the driving motor 213 is fixed to the side wall of the top component 200 by bolts.

[0035] Furthermore, a sliding groove 233 matched with the sliding plate 231 is formed on the side wall of the air suction member 232 , and the air suction member 232 can be slidably adjusted left and right by utilizing the sliding groove 233 and the sliding plate 231 .

[0036] Furthermore, the suction pump 243 is fixed to the bottom of the platform 100 by bolts.

[0037] It is worth noting that the threaded shaft 210 is matched with the bottom of the top component 200 .

[0038] It is worth noting that the suction member 232 is fitted on the top of the conveyor belt 101 .

[0039] In addition, the electrical components and electrical equipment mentioned above all use external power supplies. The circuits, electronic components and modules involved in the utility model are all prior art, and those skilled in the art can fully implement them. Needless to say, the content protected by the utility model does not involve improvements to the internal structure and methods.

[0040] Working principle: by pushing and pulling the displacement plate 110, the displacement member 130 cooperates with the side member 120 to move toward the middle of the platform 100. At this time, the rollers 131 can fit the two sides of the felt material on the conveyor belt 101, so that the felt material can be positioned when it is compacted and transported on the conveyor belt 110, avoiding the problem of deflection of the felt material during pressing, so as to avoid the problem of large friction between the side of the felt material and the structure of the compacting device; by pressing the sliding plate 231 downward, the suction member 232 can be close to the top of the conveyor belt 101, and then the driving motor 213 drives the screw When the corrugated shaft 210 rotates, the telescopic electric cylinder 212 can be driven to move through the displacement block 211, and then the horizontal plate 230 and the sliding plate 231 are used to realize the displacement of the suction piece 232 on the top of the conveyor belt 101. At the same time, the suction pump 243 is turned on, and the suction port 234 of the suction piece 232 sends the felt debris through the connecting pipe 240 to the intercepting piece 241 to be intercepted by the filter screen 242, so that the felt debris on the conveyor belt 101 can be cleaned, eliminating the inconvenience of manually using tools to clean the top of the platform 100, saving manpower, and increasing the convenience of using the felt compacting device.

[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A felt compacting device, characterized in that: include: A platform (100), wherein side pieces (120) are arranged on both sides of the platform (100), a displacement piece (130) is arranged inside the side piece (120), a conveyor belt (101) is arranged on the top of the platform (100), a plurality of rollers (131) are arranged inside the displacement piece (130), a limiting column (132) passes through the top of the side piece (120), a displacement plate (110) passing through the side piece (120) is arranged on the side wall of the displacement piece (130), and a locking piece (111) fixed to the side piece (120) is matched at the top of the displacement plate (110); A top component (200) is arranged on the top of the platform (100), a displacement block (211) is arranged on the lower side of the top component (200), a threaded shaft (210) is passed through the side wall of the displacement block (211), a driving motor (213) is arranged at the power input end of the threaded shaft (210), a telescopic electric cylinder (212) is arranged at the bottom of the displacement block (211), a pressing roller (220) is arranged at the bottom of the telescopic electric cylinder (212), and a side wall of the telescopic electric cylinder (212) is arranged A horizontal plate (230) is provided, a sliding plate (231) passes through the top of the horizontal plate (230), an air suction member (232) is provided at the bottom of the sliding plate (231), an air suction port (234) is provided at the bottom of the air suction member (232), a connecting pipe (240) is provided at the top of the air suction member (232), an intercepting member (241) is provided at the bottom of the platform (100), an air suction pump (243) is provided at the output end of the intercepting member (241), and a filter screen (242) is provided inside the intercepting member (241).

2. A felt compacting device according to claim 1, characterized in that: The top of the side piece (120) is provided with a sliding hole matched with the limiting column (132).

3. A felt compacting device according to claim 2, characterized in that: The driving motor (213) is fixed to the side wall of the top component (200).

4. A felt compacting device according to claim 3, characterized in that: The side wall of the air suction member (232) is provided with a sliding groove (233) matched with the sliding plate (231).

5. A felt compacting device according to claim 4, characterized in that: The suction pump (243) is fixedly connected to the bottom of the platform (100).

6. A felt compacting device according to claim 5, characterized in that: The threaded shaft (210) is fitted into the bottom of the top member (200).

7. A felt compacting device according to claim 6, characterized in that: The air suction member (232) is matched with the top of the conveyor belt (101).