Wear-resistant antibacterial embroidery thread production equipment
By using wear-resistant and antibacterial adhesion liquid in embroidery line production equipment, combined with the design of blower, exhaust and heating devices, the problems of poor stability and antibacterial effect of embroidery line are solved, and the performance and safety of embroidery line are significantly improved.
Patent Information
- Application Number
- CN202421275079.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The existing embroidery thread has poor stability during the production process and is unstable in the antibacterial effect, which affects the efficiency and safety of embroidery.
A wear-resistant and antibacterial embroidery line production equipment is designed. By using wear-resistant adhesion liquid and antibacterial adhesion liquid respectively during the production process, and the drying is accelerated by using blowing, exhaust and heating devices to improve the adhesion stability of the adhesion liquid.
It effectively improves the stability and antibacterial effect of embroidery thread, improves the hygiene, functionality and durability of embroidery thread, and improves the efficiency and safety of embroidery.
Smart Images
Figure CN222758503U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of embroidery thread production, in particular to wear-resistant and antibacterial embroidery thread production equipment. Background Art
[0002] Embroidery thread refers to embroidery thread made from high-quality natural fiber or chemical fiber through spinning. There are many varieties of embroidery thread, which can be divided into silk, wool, cotton embroidery thread, etc. according to the raw materials; wear-resistant and antibacterial embroidery thread is a kind of embroidery thread often used in embroidery; when producing and processing embroidery thread, the rolled embroidery thread needs to be wound and cut, and then the cut embroidery thread is tied with labels of corresponding colors, and finally the embroidery thread is transported to the packaging workshop for packaging.
[0003] In the existing technology, although embroidery thread has high strength and wear resistance, it is too elastic and has poor dimensional stability. It is difficult to control the stretching strength of the embroidery thread during embroidery, which reduces the embroidery efficiency. In addition, the antibacterial effect of the embroidery thread is unstable, which easily leads to the growth of bacteria and microorganisms, affecting the safety of the embroidery thread. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a wear-resistant and antibacterial embroidery thread production device, which solves the problems of poor stability and antibacterial effect of the prior embroidery thread.
[0006] (II) Technical solution
[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: a wear-resistant and antibacterial embroidery thread production equipment, including a first production box, the right side wall of the first production box is fixedly connected to the second production box, the upper side walls of the first production box and the second production box are both equipped with a blast device, a heat exchange component and an exhaust device, the input end of the blast device is fixedly connected to an air inlet pipe, the output end of the blast device is fixedly connected to a heating box, the exhaust end of the exhaust device is fixedly connected to an exhaust pipe, and the outlet end of the exhaust device is fixedly connected to an outlet pipe;
[0008] The first production box and the second production box are divided into an infiltration chamber and a drying chamber by a middle partition. The fourth guide roller is rotatably connected inside the drying chamber. The bottom of the infiltration chamber is filled with infiltration liquid. The infiltration liquid inside the first production box is set as wear-resistant adhesion liquid, and the infiltration liquid inside the second production box is set as antibacterial adhesion liquid. The first guide roller, the second guide roller and the third guide roller are rotatably connected inside the infiltration chamber. A scraper is fixedly connected inside the infiltration chamber and between the second guide roller and the first guide roller.
[0009] Preferably, wire feed grooves are provided inside the left and right walls of the first production box, inside the two middle partitions, and inside the left and right walls of the second production box. The six wire feed grooves are flush with each other so that the embroidery thread can pass through in sequence.
[0010] Preferably, the heating box is arranged inside the drying chamber and fixedly connected to the inner wall of the first production box or the second production box, a plurality of heating wires are fixedly connected inside the heating box, and a partition net is fixedly connected to the lower side wall of the heating box, so as to prevent large foreign matter from entering the heating box.
[0011] Preferably, the air outlet pipe extends into the interior of the infiltration liquid, so as to facilitate the moisture sucked in by the exhaust device to enter the infiltration liquid.
[0012] Preferably, the air inlet pipe and the air exhaust pipe exchange heat alternately inside the heat exchange component.
[0013] Preferably, the second guide roller is arranged inside the infiltration liquid to guide the embroidery thread into the infiltration liquid.
[0014] Preferably, the wear-resistant attachment liquid is prepared from oxidized polyethylene wax, nonionic surfactant, soybean oil acid, coconut oil diethanolamide, diethanolamine and bronopol, which can effectively improve the wear resistance of embroidery thread.
[0015] Preferably, the antibacterial attachment liquid is prepared from quaternary ammonium salt compounds, nanosilver, triclosan, chitosan and Torreya grandis essential oil, which improves the antibacterial effect of the embroidery thread.
[0016] A wear-resistant and antibacterial embroidery thread production process comprises the following steps:
[0017] Step 1: The embroidery thread passes through the thread inlet slot on the right side wall of the second production box and enters the infiltration liquid. The embroidery thread passes through the third guide roller, the second guide roller and the first guide roller in turn and passes through the thread inlet slot in the middle partition. After passing through the antibacterial attachment liquid, the embroidery thread can adhere to the antibacterial attachment liquid on the surface, and can scrape off excess liquid on the surface after passing through the scraper.
[0018] Step 2: The embroidery thread passes around the fourth guide roller in the drying chamber and through the thread inlet slot on the left side wall of the second production box. When the embroidery thread is in the drying chamber, the blower device can introduce air into the heating box. The air passing through the heating wire can generate hot air, which accelerates the drying of the embroidery thread and improves the stability of the attachment liquid. The exhaust device can extract the moisture in the drying chamber. The air in the air inlet pipe and the moisture in the exhaust pipe exchange heat in the heat exchange component, thereby improving the utilization rate of heat.
[0019] Step 3, the embroidery thread passes through the thread feed slot on the right side wall of the first production box and enters the infiltration liquid. The embroidery thread passes through the third guide roller, the second guide roller and the first guide roller in turn and passes through the thread feed slot in the middle partition. After passing through the wear-resistant attachment liquid, the embroidery thread can adhere to the wear-resistant attachment liquid on the surface, and after passing through the scraper, the excess liquid on the surface can be scraped off.
[0020] Step 4: The embroidery thread passes around the fourth guide roller in the drying chamber and through the thread inlet slot on the left side wall of the second production box. When the embroidery thread is in the drying chamber, the blower device can introduce air into the heating box. The air passing through the heating wire can generate hot air, which accelerates the drying of the embroidery thread and improves the stability of the attachment liquid. The exhaust device can extract the moisture in the drying chamber, and the air in the air inlet pipe and the moisture in the exhaust pipe exchange heat in the heat exchange component, thereby improving the utilization rate of heat.
[0021] (III) Beneficial effects
[0022] The utility model provides a wear-resistant and antibacterial embroidery thread production device, which has the following beneficial effects:
[0023] 1. The device is provided with a first production box and a second production box. The first production box can make the surface of the embroidery thread adhere to the wear-resistant attachment liquid, and the second production box can make the surface of the embroidery thread adhere to the antibacterial attachment liquid. The combination of the two can effectively improve the safety and stability of the embroidery thread, and greatly improve the hygiene, functionality and durability of the embroidery thread.
[0024] 2. The device is provided with an exhaust device, a blowing device, a heat exchange component and a heating device. The exhaust device can introduce air into the heating box. The air can generate hot air when passing through the heating wire, which accelerates the drying of the embroidery thread and improves the stability of the attachment liquid. The exhaust device can extract moisture from the drying chamber, reduce the humidity of the drying box, and improve the drying efficiency. The air in the air inlet pipe and the moisture in the exhaust pipe exchange heat in the heat exchange component, thereby improving the utilization rate of heat. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the utility model;
[0026] Figure 2 It is a top view schematic diagram of the utility model;
[0027] Figure 3 This is a schematic diagram of the interior of the production box in the utility model;
[0028] Figure 4 It is a cross-sectional schematic diagram of the production box of the utility model;
[0029] Figure 5 It is a side schematic diagram of the utility model;
[0030] Figure 6 It is a front schematic diagram of the utility model.
[0031] Among them, 1. the first production box; 101. the middle partition; 102. the infiltration chamber; 1021. the first guide roller; 1022. the second guide roller; 1023. the third guide roller; 1024. the scraper; 103. the drying chamber; 1031. the fourth guide roller; 104. the wire inlet groove; 105. the infiltration liquid; 2. the second production box; 3. the air blowing device; 301. the air inlet pipe; 302. the heating box; 303. the heating wire; 304. the partition; 4. the heat exchange component; 5. the exhaust device; 501. the air outlet pipe; 502. the exhaust pipe. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] Example:
[0034] like Figure 1-6 As shown, an embodiment of the utility model provides a wear-resistant and antibacterial embroidery thread production device, including a first production box 1, the right side wall of the first production box 1 is fixedly connected to the second production box 2, and the inside of the left and right walls of the first production box 1, the inside of the two middle partitions 101, and the inside of the left and right walls of the second production box 2 are all provided with wire feed grooves 104, and the six wire feed grooves 104 are all flush with each other so that the embroidery thread can pass through in sequence.
[0035] The upper side walls of the first production box 1 and the second production box 2 are both installed with a blast device 3, a heat exchange assembly 4 and an exhaust device 5. The input end of the blast device 3 is fixedly connected with an air inlet pipe 301, the output end of the blast device 3 is fixedly connected with a heating box 302, the air extraction end of the exhaust device 5 is fixedly connected with an exhaust pipe 502, the air outlet end of the exhaust device 5 is fixedly connected with an outlet pipe 501, and the outlet pipe 501 extends into the interior of the infiltration liquid 105, so that the moisture drawn by the blast device 5 can enter the infiltration liquid 105. The heating box 302 is arranged inside the drying chamber 103 and is fixedly connected to the inner side wall of the first production box 1 or the second production box 2. A plurality of heating wires 303 are fixedly connected inside the heating box 302, and a partition net 304 is fixedly connected to the lower side wall of the heating box 302. Large foreign matter can be prevented from entering the heating box 302, and the air inlet pipe 301 and the exhaust pipe 502 are staggered for heat exchange inside the heat exchange assembly 4.
[0036] The first production box 1 and the second production box 2 are both divided into an infiltration chamber 102 and a drying chamber 103 by a middle partition 101. The drying chamber 103 is rotatably connected to the inside thereof with a fourth guide roller 1031. The bottom of the infiltration chamber 102 is filled with an infiltration liquid 105. The infiltration liquid 105 inside the first production box 1 is set as a wear-resistant adhesion liquid, and the infiltration liquid 105 inside the second production box 2 is set as an antibacterial adhesion liquid. The infiltration chamber 102 is rotatably connected to the inside thereof with a first guide roller 1021, a second guide roller 1022 and a third guide roller 1023. A scraper 1024 is fixedly connected to the inside of the infiltration chamber 102 and between the second guide roller 1022 and the first guide roller 1021. The second guide roller 1022 is set inside the infiltration liquid 105 to guide the embroidery thread into the infiltration liquid 105.
[0037] The wear-resistant attachment liquid is made of oxidized polyethylene wax, non-ionic surfactant, soybean oil acid, coconut oil diethanolamide, diethanolamine and bronopol, which can effectively improve the wear resistance of embroidery thread. The antibacterial attachment liquid is made of quaternary ammonium salt compounds, nanosilver, triclosan, chitosan and Torreya grandis essential oil, which improves the antibacterial effect of embroidery thread.
[0038] A wear-resistant and antibacterial embroidery thread production process comprises the following steps:
[0039] Step 1: The embroidery thread passes through the thread inlet slot 104 on the right side wall of the second production box 2 and enters the infiltration liquid 105. The embroidery thread passes through the third guide roller 1023, the second guide roller 1022 and the first guide roller 1021 in turn and passes through the thread inlet slot 104 in the middle partition 101. After passing through the antibacterial attachment liquid, the embroidery thread can adhere to the antibacterial attachment liquid on the surface, and after passing through the scraper 1024, the excess liquid on the surface can be scraped off.
[0040] Step 2: The embroidery thread passes through the fourth guide roller 1031 in the drying chamber 103 and through the thread inlet slot 104 on the left side wall of the second production box 2. When the embroidery thread is in the drying chamber 103, the air blowing device 3 can pass air into the heating box 302. The air passing through the heating wire 303 can generate hot air, which accelerates the drying of the embroidery thread and improves the stability of the attachment liquid. The exhaust device 5 can extract the moisture in the drying chamber 103. The air in the air inlet pipe 301 and the moisture in the exhaust pipe 502 exchange heat in the heat exchange component 4, thereby improving the utilization rate of heat.
[0041] Step 3, the embroidery thread passes through the thread inlet slot 104 on the right side wall of the first production box 1 and enters the infiltration liquid 105. The embroidery thread passes through the third guide roller 1023, the second guide roller 1022 and the first guide roller 1021 in turn and passes through the thread inlet slot 104 in the middle partition 101. After passing through the wear-resistant attachment liquid, the embroidery thread can adhere to the wear-resistant attachment liquid on the surface, and after passing through the scraper 1024, the excess liquid on the surface can be scraped off.
[0042] Step 4: The embroidery thread passes around the fourth guide roller 1031 in the drying chamber 103 and through the thread inlet slot 104 on the left side wall of the second production box 2. When the embroidery thread is in the drying chamber 103, the blowing device 3 can introduce air into the heating box 302. The air passing through the heating wire 303 can generate hot air, which accelerates the drying of the embroidery thread and improves the stability of the attachment liquid. The exhaust device 5 can extract the moisture in the drying chamber 103, and the air in the air inlet pipe 301 and the moisture in the exhaust pipe 502 exchange heat in the heat exchange component 4, thereby improving the utilization rate of heat.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wear-resistant and antibacterial embroidery thread production device, comprising a first production box (1), characterized in that: The right side wall of the first production box (1) is fixedly connected to the second production box (2); the upper side walls of the first production box (1) and the second production box (2) are both installed with a blower (3), a heat exchange component (4) and an exhaust device (5); the input end of the blower (3) is fixedly connected to an air inlet pipe (301); the output end of the blower (3) is fixedly connected to a heating box (302); the exhaust end of the exhaust device (5) is fixedly connected to an exhaust pipe (502); and the outlet end of the exhaust device (5) is fixedly connected to an outlet pipe (501); The first production box (1) and the second production box (2) are both divided into an infiltration chamber (102) and a drying chamber (103) by a middle partition (101); a fourth guide roller (1031) is rotatably connected inside the drying chamber (103); an infiltration liquid (105) is filled at the bottom of the infiltration chamber (102); the infiltration liquid (105) inside the first production box (1) is configured as a wear-resistant adhesion liquid; the infiltration liquid (105) inside the second production box (2) is configured as an antibacterial adhesion liquid; a first guide roller (1021), a second guide roller (1022) and a third guide roller (1023) are rotatably connected inside the infiltration chamber (102); a scraper (1024) is fixedly connected inside the infiltration chamber (102) and between the second guide roller (1022) and the first guide roller (1021).
2. The wear-resistant and antibacterial embroidery thread production equipment according to claim 1, characterized in that: Wire inlet grooves (104) are provided inside the left and right walls of the first production box (1), inside the two middle partitions (101), and inside the left and right walls of the second production box (2), and the six wire inlet grooves (104) are all flush with each other.
3. The wear-resistant and antibacterial embroidery thread production equipment according to claim 1, characterized in that: The heating box (302) is arranged inside the drying chamber (103) and is fixedly connected to the inner wall of the first production box (1) or the second production box (2); a plurality of heating wires (303) are fixedly connected inside the heating box (302); and a partition net (304) is fixedly connected to the lower side wall of the heating box (302).
4. The wear-resistant and antibacterial embroidery thread production equipment according to claim 1, characterized in that: The air outlet pipe (501) extends into the interior of the infiltration liquid (105).
5. The wear-resistant and antibacterial embroidery thread production equipment according to claim 1, characterized in that: The air inlet pipe (301) and the air exhaust pipe (502) perform staggered heat exchange inside the heat exchange component (4).
6. The wear-resistant and antibacterial embroidery thread production equipment according to claim 1, characterized in that: The second guide roller (1022) is arranged inside the wetting liquid (105).