Splicing type prefabricated wall

Abstract

The utility model relates to a splicing type prefabricated wall, and belongs to the technical field of building wall structures, the splicing type prefabricated wall comprises a wall plate and a plurality of reinforcing steel bars inserted in the wall plate, the reinforcing steel bars comprise longitudinal reinforcing steel bars and transverse reinforcing steel bars, and the two ends of the longitudinal reinforcing steel bars and the two ends of the transverse reinforcing steel bars extend out of the wall plate; the transverse steel bars and the transverse steel bars of the adjacent wallboards in the horizontal direction are connected, the longitudinal steel bars and the longitudinal steel bars of the adjacent wallboards in the vertical direction are connected, a filling layer is arranged between the adjacent wallboards, the two ends of the filling layer abut against the two adjacent wallboards respectively, and gaps between the wallboards are filled with the filling layer. Therefore, the probability that water permeates from wall body gaps is reduced, and the waterproof performance of the wall body is improved.

Description

Technical Field

[0001] The present application relates to the technical field of building wall structures, and in particular to a spliced ​​prefabricated wall. Background Art

[0002] Prefabricated walls are reinforced concrete plate-type components processed in prefabrication plants or construction sites for building assembly, referred to as wall panels or sidings. The use of prefabricated concrete wall panels to construct prefabricated large-panel buildings can improve the degree of factory and mechanized construction, reduce on-site wet operations, save on-site labor, overcome seasonal influences, and shorten the construction period.

[0003] The authorization announcement number CN219887323U discloses an assembled building sound insulation and heat insulation prefabricated wall panel, including a prefabricated wall panel, in which longitudinal stress ribs and transverse stress ribs are arranged, the front end of the prefabricated wall panel is provided with a weather-resistant heat insulation pad, the back end of the prefabricated wall panel is provided with a steel bar ear, the prefabricated wall panel is provided with a countersunk slot and a sound insulation cavity, the countersunk slot is inserted with a positioning bolt, the positioning bolt is provided with a bolt cap, the bolt cap is provided with a turning strip, a sound insulation cavity is provided with a silencer plate and a support tube, the sound insulation cavity is provided with a silencer hole, and the inner cavity of the support tube is provided with a silencer cotton.

[0004] With regard to the above-mentioned related technologies, after two adjacent wall panels in the horizontal direction are welded by transverse stress ribs, two adjacent wall panels in the vertical direction are welded by longitudinal stress ribs. Since welding is required, gaps required for welding are reserved at both the transverse and longitudinal connections of the adjacent wall panels. Due to the existence of the reserved gaps, the assembled prefabricated wall is prone to leakage and has poor waterproofing. Utility Model Content

[0005] In order to improve the waterproofness of a prefabricated wall, the present application provides a spliced ​​prefabricated wall.

[0006] The present application provides a spliced ​​prefabricated wall, which adopts the following technical solution:

[0007] A spliced ​​prefabricated wall comprises a wall panel and a plurality of steel bars inserted in the wall panel, wherein the steel bars comprise longitudinal steel bars and transverse steel bars, both ends of the longitudinal steel bars and transverse steel bars extend out of the wall panel, the transverse steel bars of adjacent wall panels in the horizontal direction are connected to the transverse steel bars, and the longitudinal steel bars of adjacent wall panels in the vertical direction are connected to the longitudinal steel bars, and a filling layer is arranged between adjacent wall panels, and the two ends of the filling layer respectively abut against two adjacent wall panels.

[0008] By adopting the above technical solution, the filling layer can fill the gaps between the walls, thereby reducing the probability of water seeping in from the wall gaps, improving the waterproof performance of the wall, and at the same time improving the connection tightness between adjacent wall panels.

[0009] Preferably, the filling layer is provided with a plurality of mounting holes, and one end of the steel bar extending out of the wall panel is inserted into the mounting hole.

[0010] By adopting the above technical solution, a number of installation holes are opened in the filling layer for inserting steel bars, so that adjacent wall panels can be quickly positioned when spliced, reducing the time required for aligning the longitudinal and transverse steel bars on adjacent wall panels and improving assembly efficiency.

[0011] Preferably, the filling layer includes an installation block and a fixed block, the installation hole is opened on the fixed block, the fixed block is inserted between adjacent wall panels, welding holes are opened at both ends of the fixed block in the width direction corresponding to the installation holes, the installation blocks are installed at both ends of the welding holes opened in the fixed block, and the installation blocks seal the welding holes.

[0012] By adopting the above technical solution, welding holes are opened at both ends of the fixed block along the width direction corresponding to the mounting holes, so that the fixed block does not affect the welding of the steel bars while positioning the steel bars. The mounting blocks are installed at both ends of the welding holes of the fixed block to seal the welding holes, so that the filling layer composed of the mounting block and the fixed block is a sealed block, thereby improving the air tightness and waterproofness of the filling layer.

[0013] Preferably, the wall panel is provided with an embedding groove, and the countersunk head of the mounting block is arranged in the embedding groove.

[0014] By adopting the above technical solution, the countersunk head of the mounting block is installed in the embedding groove, which can make the wall surface smoother and facilitate subsequent construction.

[0015] Preferably, a heat insulation layer is provided on the inner wall of the mounting hole.

[0016] By adopting the above technical solution, an insulation layer is arranged on the inner wall of the installation hole to isolate the heat during steel bar welding, thereby reducing the damage of the welded steel bars to the internal structure of the filling layer; the insulation layer has a certain elasticity so that the deformation of the steel bars at the welding point after welding can be inserted into the installation hole.

[0017] Preferably, a rubber pad is connected to the side of the heat insulation layer facing away from the steel bars, and the rubber pad is installed in the filling layer.

[0018] By adopting the above technical solution, a rubber pad is connected to the side of the insulation layer away from the steel bar so that when the welded steel bar squeezes the insulation layer due to deformation at the connection, the insulation layer squeezes the rubber pad, and the rubber pad deforms under the squeezing of the insulation layer, so that the welded steel bar is always inserted in the insulation layer.

[0019] Preferably, a plurality of positioning rods are installed on adjacent two sides of the wall panel, a plurality of positioning holes corresponding to the positioning rods are provided on two sides of the wall panel opposite to the installation positioning rods, and a plurality of through holes corresponding to the positioning rods are provided on the fixing block.

[0020] By adopting the above technical solution, the positioning rods and the positioning holes are connected to position the connection between adjacent wall panels, so that the connection between adjacent wall panels is positioned and the steel bars are aligned, which reduces the workload, improves the welding efficiency and the alignment accuracy of the adjacent wall panel connection.

[0021] Preferably, an elastic layer is provided at the junction between the filling layer and the wall panel.

[0022] By adopting the above technical solution, an elastic layer is installed at the junction of the filling layer and the wall panel. When adjacent wall panels are connected, the two wall panels squeeze the filling layer, and the gap between the wall panel and the filling layer is filled by the elastic layer under the deformation of the elastic layer, thereby further improving the waterproof performance and sealing performance of the connection between adjacent wall panels.

[0023] Preferably, a functional layer is connected to the wall panel in the width direction, and the functional layer covers the wall panel.

[0024] By adopting the above technical scheme, different usage scenarios of prefabricated walls have different requirements for wall panels. Functional layers can be connected to the wall panels according to the scenarios. For example, when the wall needs sound insulation, sound insulation cotton can be installed on the wall panels to absorb and reduce sound waves; when the wall needs flame retardant function, a flame retardant layer can be installed on the wall to reduce the damage to the wall panels caused by fire.

[0025] In summary, the present application includes at least one of the following beneficial technical effects:

[0026] 1. The filling layer can fill the gaps between the walls, thereby reducing the probability of water infiltration from the wall gaps, improving the waterproof performance of the wall, and at the same time improving the tightness of the connection between adjacent wall panels;

[0027] 2. Different usage scenarios of prefabricated walls have different requirements for wall panels. Functional layers can be connected to the wall panels according to the scenarios. For example, when the wall needs sound insulation, sound insulation cotton can be installed on the wall panels to absorb and reduce sound waves; when the wall needs flame retardant function, flame retardant layer can be installed on the wall to reduce the damage to the wall panels caused by fire. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a structural schematic diagram of a spliced ​​prefabricated wall.

[0029] Figure 2 It is a cross-sectional schematic diagram of the filling layer.

[0030] Figure 3 yes Figure 2 Enlarged view of point A in the middle.

[0031] Explanation of the accompanying drawings: 1. wall panel; 2. steel bar; 21. longitudinal steel bar; 22. transverse steel bar; 3. filling layer; 31. mounting block; 32. fixing block; 4. mounting hole; 5. welding hole; 6. embedding groove; 7. insulation layer; 8. rubber pad; 9. positioning rod; 10. positioning hole; 11. through hole; 12. elastic layer; 13. functional layer. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-3 This application is described in further detail.

[0033] The embodiment of the present application discloses a spliced ​​prefabricated wall.

[0034] Reference Figure 1 A spliced ​​prefabricated wall includes a cubic wall panel 1 and a plurality of steel bars 2 inserted in the wall panel 1, wherein the steel bars 2 include longitudinal steel bars 21 inserted vertically in the wall and transverse steel bars 22 inserted horizontally in the wall, both ends of the longitudinal steel bars 21 and the transverse steel bars 22 extend out of the wall panel 1 in the length direction, the transverse steel bars 22 and the transverse steel bars 22 of adjacent wall panels 1 in the horizontal direction are connected by welding, and the longitudinal steel bars 21 and the longitudinal steel bars 21 of adjacent wall panels 1 in the vertical direction are connected by welding, and the adjacent wall panels 1 are connected by the connection of the longitudinal steel bars 21 and the transverse steel bars 22, and a plurality of wall panels 1 are connected to form a spliced ​​prefabricated wall; a filling layer 3 is arranged between adjacent wall panels 1, and both ends of the filling layer 3 are respectively abutted against two adjacent wall panels 1, and the filling layer 3 is used to fill the gap between the adjacent wall panels 1 after the steel bars 2 are connected.

[0035] Reference Figure 1 , Figure 2 and Figure 3 A plurality of positioning rods 9 are installed on adjacent sides of the wall panel 1. A plurality of positioning holes 10 corresponding to the positioning rods 9 are opened on the two sides of the wall panel 1 opposite to the installation positioning rods 9. The positioning rods 9 are inserted into the positioning holes 10 to connect the adjacent wall panels 1 and align the steel bars 2 at the connection of the adjacent wall panels 1, thereby reducing the alignment time required for the subsequent connection of the steel bars 2; a plurality of through holes 11 corresponding to the positioning rods 9 are opened in the filling layer 3, and the positioning rods 9 pass through the through holes 11. The through holes 11 cover the positioning rods 9 and limit the filling layer 3 at the same time; Elastic layers 12 are connected to both ends of the filling layer 3, and the filling layer 3 is abutted against the wall panel 1 through the elastic layer 12. The elastic layer 12 is made of thermoplastic elastic material, which is a material with high elasticity, high strength and high resilience of rubber, and has the characteristics of environmental protection, non-toxicity and safety, a wide range of hardness, weather resistance, fatigue resistance and temperature resistance. When the adjacent wall panel 1 squeezes the elastic layer 12, the elastic layer 12 is deformed, making the fit between the elastic layer 12 and the wall panel 1 tighter, thereby improving the sealing between the elastic layer 12 and the wall panel 1.

[0036] Reference Figure 1 , Figure 2 and Figure 3 The filling layer 3 includes a fixing block 32 and a mounting block 31. The through hole 11 is provided on the fixing block 32. A plurality of mounting holes 4 corresponding to the number of the steel bars 2 extending out of the wall panel 1 are provided on the fixing block 32. The through hole 11 is provided on the fixing block 32 and passes through the fixing block. One end of the steel bar 2 extending out of the wall panel 1 is inserted into the mounting hole 4. The fixing block 32 has welding holes 5 corresponding to the mounting holes 4 at both ends along the width direction. The steel bars 2 inserted into the mounting holes 4 of the adjacent wall panels 1 are welded through the welding holes 5 to connect them. The welding connection of the adjacent steel bars 2 simultaneously makes The adjacent wall panels 1 are connected and fixed, and the mounting blocks 31 are installed at both ends of the welding holes 5 opened in the fixing blocks 32 and extend into the welding holes 5 to seal the welding holes 5, thereby reducing the poor air tightness of the connection of the wall panels 1 caused by the welding holes 5. At the same time, the mounting blocks 31 also seal the connection of the adjacent wall panels 1 after welding; a groove 6 is opened in the wall panel 1, and the mounting block 31 is countersunk and installed in the groove 6. The groove 6 provides positioning for the installation of the mounting block 31 and limits the installation position of the mounting block 31 so that the mounting block 31 is flush with the surface of the wall panel 1 after installation.

[0037] Reference Figure 2 and Figure 3 , an insulation layer 7 is installed on the inner wall of the mounting hole 4, and the insulation layer 7 is used to separate the heat during welding of the steel bar 2 from the filling layer 3, so as to reduce the damage of welding to the structure of the filling layer 3. The insulation layer 7 uses a high temperature resistant material, and the high temperature resistant material is made of quartz sand, clay, magnesite, dolomite and the like as raw materials. It is an inorganic coating with a temperature resistance range of -80 to 1800°C, which can inhibit the thermal radiation and heat conduction of high temperature objects and low temperature objects, and reduce the probability of the high temperature of the steel bar 2 during welding being transmitted to the filling layer 3 to damage the internal structure of the filling layer 3; a rubber pad 8 is connected to the side of the insulation layer 7 away from the steel bar 2, and the rubber pad 8 is made of ethylene-vinyl acetate copolymer, which is a general-purpose high molecular polymer with the characteristics of high resilience, high tensile strength and high toughness. When the steel bar 2 after welding is squeezed toward the rubber pad 8 due to deformation, the rubber pad 8 undergoes corresponding deformation so that the steel bar 2 after welding is still inserted in the mounting hole 4.

[0038] Reference Figure 1A functional layer 13 is connected to the wall panel 1 in the width direction. The functional layer 13 covers the wall formed by splicing the wall panels 1 to provide different performances for the wall. For example, when the wall installation environment is a noisy scene, the functional layer 13 uses sound insulation cotton, and the holes opened inside the sound insulation cotton reduce and absorb the sound waves, so that the sound waves passing through the wall are reduced; or when the wall installation environment requires thermal insulation, the functional layer 13 can use thermal insulation material rock wool board. The main raw material of the rock wool board is natural rock, which has strong high temperature resistance, low thermal conductivity, and good thermal insulation performance; at the same time, the functional layer 13 can also be superimposed and used according to different usage scenarios. For example, when noise reduction and heat preservation are required, the thermal insulation material and the sound insulation material can be used at the same time to make it have the function of thermal insulation and noise reduction, or a waterproof layer can be added to the surface on the basis of noise reduction.

[0039] The implementation principle of a spliced ​​prefabricated wall in an embodiment of the present application is as follows: after the wall panels 1 are cast, the wall panels 1 are spliced ​​to form a wall. During the splicing, the fixing block 32 is first installed on the wall panel 1 along the transverse direction of the wall panel 1, and then another wall panel 1 is hoisted and the positioning rod 9 is passed through the through hole 11 and into the positioning hole 10 to support the connection between the adjacent wall panels 1, and at the same time, the steel bars 2 extending out of the wall panel 1 are aligned and inserted into the installation hole 4, and then the steel bars 2 in the installation hole 4 are welded through the welding hole 5 to fix the steel bars 2 between the wall panels 1. After that, the installation block 31 is installed in the embedded groove 6 to seal the welding hole 5. At the same time, the installation of the installation block 31 allows the filling layer 3 to fill the gap between the adjacent wall panels 1 caused by welding. After the transverse connection is completed, the transverse connection is performed until the wall composed of several wall panels 1 meets the size requirements of the wall; the functional layer 13 is laid on the wall panel 1 according to the use requirements of the wall to give the wall different properties such as sound insulation and heat preservation; after the wall is spliced, it is transported to the construction site for installation.

[0040] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A spliced ​​prefabricated wall, comprising a wall panel (1) and a plurality of steel bars (2) inserted into the wall panel (1), wherein the steel bars (2) comprise longitudinal steel bars (21) and transverse steel bars (22), and both ends of the longitudinal steel bars (21) and the transverse steel bars (22) extend out of the wall panel (1), characterized in that: The transverse steel bars (22) of the adjacent wall panels (1) in the horizontal direction are connected to the transverse steel bars (22), and the longitudinal steel bars (21) of the adjacent wall panels (1) in the vertical direction are connected to the longitudinal steel bars (21), and a filling layer (3) is provided between the adjacent wall panels (1), and the two ends of the filling layer (3) respectively abut against two adjacent wall panels (1).

2. A spliced ​​prefabricated wall according to claim 1, characterized in that: The filling layer (3) is provided with a plurality of mounting holes (4), and one end of the steel bar (2) extending out of the wall panel (1) is inserted into the mounting hole (4).

3. A spliced ​​prefabricated wall according to claim 2, characterized in that: The filling layer (3) comprises a mounting block (31) and a fixing block (32); the mounting hole (4) is formed on the fixing block (32); the fixing block (32) is inserted between adjacent wall panels (1); welding holes (5) are formed at two ends of the fixing block (32) in a width direction corresponding to the mounting holes (4); the mounting blocks (31) are mounted at two ends of the welding holes (5) formed on the fixing block (32); and the mounting blocks (31) seal the welding holes (5).

4. The spliced ​​prefabricated wall according to claim 3, characterized in that: The wall panel (1) is provided with an embedding groove (6) in the circumferential direction, and the mounting block (31) is countersunk and arranged in the embedding groove (6).

5. The spliced ​​prefabricated wall according to claim 4, characterized in that: The inner wall of the mounting hole (4) is provided with a heat insulation layer (7).

6. The spliced ​​prefabricated wall according to claim 5, characterized in that: A rubber pad (8) is connected to the side of the heat insulation layer (7) facing away from the steel bars (2), and the rubber pad (8) is installed in the filling layer (3).

7. The spliced ​​prefabricated wall according to claim 6, characterized in that: A plurality of positioning rods (9) are installed on adjacent two sides of the wall panel (1), a plurality of positioning holes (10) corresponding to the positioning rods (9) are provided on two sides of the wall panel (1) opposite to the installation positioning rods (9), and a plurality of through holes (11) corresponding to the positioning rods (9) are provided on the fixing block (32).

8. The spliced ​​prefabricated wall according to claim 7, characterized in that: An elastic layer (12) is provided at the point where the filling layer (3) abuts against the wall panel (1).

9. The spliced ​​prefabricated wall according to claim 8, characterized in that: A functional layer (13) is connected to the wall panel (1) in the width direction, and the functional layer (13) covers the wall panel (1).

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