Fast-assembly turbocharger impeller

By designing a quick-installed turbocharger impeller, the combination of fixed sleeves, blades, limit blocks, bumps and mating sleeves is solved, and the problem of rapid replacement of blades when damaged in the prior art is solved, the rapid disassembly and assembly and replacement of blades is achieved, and the service life and stress capacity are improved.

CN222759988UActive Publication Date: 2025-04-15WUXI SUPER TECH CO LTD
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Patent Information

Application Number
CN202422096010.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-04-15
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

Most of the existing turbocharger impellers are integrated structures. If multiple blades are damaged, they cannot be replaced quickly, resulting in a reduced replacement speed and waste of resources.

Method used

A quick-installed turbocharger impeller is designed. The fast disassembly and assembly of the blades is achieved through the combination of fixed sleeves, blades, limit blocks, bumps and mating sleeves, and the support strength and service life of the blades are enhanced.

Benefits of technology

It realizes rapid replacement and installation of blades, improves the service life and stress capacity of the blades, avoids waste of resources, and simplifies the disassembly and assembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quick-assembly turbocharger impeller, and particularly relates to the field of turbochargers, the quick-assembly turbocharger impeller comprises a worm, one end of the worm is provided with a fixing plate, one side of the fixing plate is coaxially provided with a connecting rod, the connecting rod is sleeved with a connecting plate, a plurality of studs are connected between the connecting plate and the fixing plate, and the studs are connected with the worm. An impeller assembly is arranged on one side of the connecting plate, a matching sleeve is arranged on one side of the impeller assembly, a locking nail for extruding the matching sleeve is connected to the end of the connecting rod in a screwed mode, the connecting rod is of a square structure, a square shaft hole is formed in the middle of the connecting plate, and a limiting groove and a through hole are circumferentially formed in the connecting plate. The utility model has the advantages that not only is the installation quick, but also the supporting strength and the installation fixity after the blade is installed can be improved, so that the service life of the blade can be prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of turbochargers, and more specifically, to a fast-mounted turbocharger impeller. Background Art

[0002] A turbocharger is actually an air compressor that increases the intake volume by compressing air. It uses the inertial force of the exhaust gas discharged by the engine to drive the turbine in the turbine chamber, and the turbine drives the coaxial impeller, which presses the air sent from the air filter pipe to enter the cylinder with pressure. When the engine speed increases, the exhaust gas discharge speed and the turbine speed also increase synchronously, and the impeller compresses more air into the cylinder. The increase in air pressure and density can burn more fuel. By increasing the amount of fuel and adjusting the engine speed accordingly, the engine output power can be increased.

[0003] The utility model patent with patent announcement number CN214998429U discloses an impeller of a turbocharger, including two impellers, wherein the impeller includes a reinforcement plate, a support plate and a plurality of blades, wherein the reinforcement plate and the blades are respectively located on both sides of the support plate, and the blades are evenly distributed around the circumference of the support plate. The setting of the utility model is convenient for providing a new impeller for the turbocharger, so that the blades can be quickly disassembled and assembled as needed, and the existing integrated impeller can be changed to prevent the entire impeller from being unusable due to damage to a certain blade, thereby avoiding waste of resources. The utility model solves the problem that the impellers of existing turbochargers are mostly integrated structures, and when a certain blade is damaged, it cannot be replaced, resulting in the abandonment of the entire impeller and waste of resources.

[0004] However, when this structure is actually used, if one blade is damaged, it can avoid waste of resources. However, when multiple blades are damaged, they need to be replaced one by one, which reduces the replacement speed. Therefore, a quick-install turbocharger impeller is now proposed. Utility Model Content

[0005] In order to overcome the above defects of the prior art, the utility model provides a quick-install turbocharger impeller to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a quick-install turbocharger impeller, including a vortex rod, a fixing plate is provided at one end of the vortex rod, a connecting rod is coaxially provided on one side of the fixing plate, a connecting plate is sleeved on the connecting rod, a plurality of bolts are connected between the connecting plate and the fixing plate, an impeller assembly is provided on one side of the connecting plate, a matching sleeve is provided on one side of the impeller assembly, and a locking pin for squeezing the matching sleeve is screwed on the end of the connecting rod.

[0007] Preferably, the connecting rod is a square structure, a square shaft hole is provided in the middle of the connecting plate, and limiting grooves and through holes are circumferentially provided on the connecting plate.

[0008] Preferably, the impeller assembly includes a fixing sleeve, blades, a limit block and a protrusion, a plurality of blades are fixedly arranged on the fixing sleeve, a limit block is arranged on one side of each blade, each limit block is respectively plugged into and matched with a corresponding limit groove, and a protrusion is coaxially arranged on the fixing sleeve.

[0009] Preferably, a first clamping hole is opened at one end of the matching sleeve, and a second clamping hole is opened at the other end of the matching sleeve. The first clamping hole is connected to the second clamping hole and both have a square structure. The first clamping hole is slidably matched with the protrusion, and the second clamping hole is slidably matched with the connecting rod.

[0010] Preferably, when the matching sleeve is sleeved on the protrusion to press the fixing sleeve, the end of the matching sleeve protrudes from the end of the connecting rod.

[0011] Technical effects and advantages of the utility model:

[0012] 1. The fixing sleeve is connected to the connecting rod, and the limit blocks on one side of each blade are respectively inserted into the corresponding limit grooves. The limit blocks are limited by the limit grooves, thereby improving the support strength of the blades and thus improving the service life of the blades;

[0013] 2. The first clamping hole is sleeved on the protrusion, and the second clamping hole is slidably matched with the connecting rod, so that the connecting rod and the matching sleeve can rotate synchronously, thereby making the protrusion also rotate synchronously. The setting of the matching sleeve increases the connection length between the impeller assembly and the connecting rod, thereby further improving the force-bearing capacity of the impeller assembly, thereby ensuring that the impeller assembly can stably rotate synchronously with the connecting rod.

[0014] 3. When connecting with the connecting rod through the locking pin, during the locking process, the matching sleeve can be squeezed first, so as to ensure the extrusion strength of the matching sleeve on the impeller assembly, thereby improving the fixation of the impeller assembly. When replacing the impeller assembly, the locking pin can be directly removed, and the disassembly and assembly are convenient and fast. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model.

[0017] Figure 3 It is a structural schematic diagram of the connecting plate of the utility model.

[0018] Figure 4It is a structural schematic diagram of the impeller assembly of the utility model.

[0019] Figure 5 It is a structural schematic diagram of the matching sleeve of the utility model.

[0020] The accompanying drawings are marked as follows: 1. turbine; 2. fixing plate; 3. connecting plate; 4. bolt; 5. impeller assembly; 501. fixing sleeve; 502. blade; 503. limit block; 504. protrusion; 6. matching sleeve; 7. locking pin; 8. connecting rod; 9. shaft hole; 10. limit groove; 11. through hole; 12. first clamping hole; 13. second clamping hole. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] As attached Figure 1-5 The quick-install turbocharger impeller shown includes a worm 1, a fixing plate 2 is provided at one end of the worm 1, a connecting rod 8 is coaxially provided on one side of the fixing plate 2, a connecting plate 3 is sleeved on the connecting rod 8, a plurality of bolts 4 are connected between the connecting plate 3 and the fixing plate 2, an impeller assembly 5 is provided on one side of the connecting plate 3, a matching sleeve 6 is provided on one side of the impeller assembly 5, and a locking nail 7 for squeezing the matching sleeve 6 is screwed on the end of the connecting rod 8.

[0023] In specific implementation, when the blade 502 is damaged and needs to be replaced, the locking pin 7 is unscrewed, the matching sleeve 6 is taken out, and then the entire impeller assembly 5 is removed to replace the new impeller assembly 5. When replacing the new impeller assembly 5, the impeller assembly 5 is sleeved on the connecting rod 8, and the impeller assembly 5 is plugged and matched with the connecting plate 3. By sleeved the matching sleeve 6 on the connecting rod 8 and pushing the matching sleeve 6, the end of the matching sleeve 6 can be connected and matched with the impeller assembly 5. By installing the locking pin 7 to squeeze the matching sleeve 6, the impeller assembly 5 can be installed and fixed. The installation is convenient and quick, and when the blade 502 rotates, the vortex rod 1 can rotate synchronously, which can improve the force bearing strength of the blade 502 and improve the service life of the blade 502.

[0024] The connecting rod 8 is a square structure, a square shaft hole 9 is opened in the middle of the connecting plate 3, and a limiting groove 10 and a through hole 11 are opened in a circumferential manner on the connecting plate 3.

[0025] The impeller assembly 5 includes a fixing sleeve 501, blades 502, a limit block 503 and a protrusion 504. A plurality of blades 502 are fixedly arranged on the fixing sleeve 501. A limit block 503 is arranged on one side of each blade 502. Each limit block 503 is respectively plugged into and matched with a corresponding limit groove 10. The fixing sleeve 501 is coaxially provided with a protrusion 504.

[0026] During specific implementation, the fixing sleeve 501 is sleeved on the connecting rod 8, and the limiting blocks 503 on one side of each blade 502 are respectively inserted into the corresponding limiting grooves 10. The limiting blocks 503 are limited by the limiting grooves 10, thereby improving the supporting strength of the blades 502, thereby improving the service life of the blades 502.

[0027] A first clamping hole 12 is formed at one end of the matching sleeve 6, and a second clamping hole 13 is formed at the other end of the matching sleeve 6. The first clamping hole 12 is connected to the second clamping hole 13, and both are square structures. The first clamping hole 12 is slidably matched with the protrusion 504, and the second clamping hole 13 is slidably matched with the connecting rod 8.

[0028] During specific implementation, the first clamping hole 12 is sleeved on the protrusion 504, and the second clamping hole 13 is slidably matched with the connecting rod 8, so that the connecting rod 8 and the matching sleeve 6 can rotate synchronously, thereby making the protrusion 504 also rotate synchronously, and the setting of the matching sleeve 6 increases the connection length between the impeller assembly 5 and the connecting rod 8, thereby further improving the force-bearing capacity of the impeller assembly 5, thereby ensuring that the impeller assembly 5 can stably rotate synchronously with the connecting rod 8.

[0029] When the matching sleeve 6 is sleeved on the protrusion 504 to press the fixing sleeve 501 , the end of the matching sleeve 6 protrudes from the end of the connecting rod 8 .

[0030] In specific implementation, when connecting with the connecting rod 8 through the locking pin 7, the matching sleeve 6 can be squeezed first during the locking process, so as to ensure the squeezing strength of the matching sleeve 6 on the impeller assembly 5, thereby improving the fixity of the impeller assembly 5.

[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A quick-install turbocharger impeller, comprising a turbine shaft (1), characterized in that: A fixing plate (2) is provided at one end of the worm shaft (1), a connecting rod (8) is coaxially provided on one side of the fixing plate (2), a connecting plate (3) is sleeved on the connecting rod (8), a plurality of bolts (4) are connected between the connecting plate (3) and the fixing plate (2), an impeller assembly (5) is provided on one side of the connecting plate (3), a matching sleeve (6) is provided on one side of the impeller assembly (5), and a locking pin (7) for pressing the matching sleeve (6) is screwed on the end of the connecting rod (8).

2. The quick-install turbocharger impeller according to claim 1, characterized in that: The connecting rod (8) is of a square structure, a square shaft hole (9) is provided in the middle of the connecting plate (3), and a limiting groove (10) and a through hole (11) are provided in a circumferential manner on the connecting plate (3).

3. The quick-install turbocharger impeller according to claim 2, characterized in that: The impeller assembly (5) comprises a fixing sleeve (501), blades (502), a limiting block (503) and a protrusion (504); a plurality of blades (502) are fixedly arranged on the fixing sleeve (501); a limiting block (503) is arranged on one side of each blade (502); each limiting block (503) is respectively plugged into a corresponding limiting groove (10); and the fixing sleeve (501) is coaxially provided with a protrusion (504).

4. The quick-install turbocharger impeller according to claim 3, characterized in that: A first latching hole (12) is formed at one end of the matching sleeve (6), and a second latching hole (13) is formed at the other end of the matching sleeve (6). The first latching hole (12) and the second latching hole (13) are connected and both have a square structure. The first latching hole (12) is slidably matched with the protrusion (504), and the second latching hole (13) is slidably matched with the connecting rod (8).

5. The quick-install turbocharger impeller according to claim 4, characterized in that: When the matching sleeve (6) is sleeved on the protrusion (504) to press the fixing sleeve (501), the end of the matching sleeve (6) protrudes from the end of the connecting rod (8).