Multifunctional sensor connecting device for multi-mode nondestructive testing system
By designing a multifunctional sensor connection device and using a reverse screw to achieve precise adjustment of sensor position, the problem of sensor position fixation in the prior art is solved, and the flexibility and efficiency of the detection system are improved.
Patent Information
- Application Number
- CN202421514299.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing industrial CT sensors have fixed positions and cannot meet the requirements of multimodal non-destructive testing systems for the adjustment of sensor positions.
A multifunctional sensor connection device is designed, including a flange interface, a rotating device, a screw power device and an adjustment seat. The sensor position is accurately adjusted through the reverse screw and the local freedom of the sensor is increased.
Accurate control of sensor position is achieved, meets the detection needs of multimodal non-destructive testing systems, and improves the freedom of the sensor's robotic arm and external guide rails.
Smart Images

Figure CN222760572U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automated machinery, in particular to a multifunctional sensor connection device for a multi-modal non-destructive testing system. Background Art
[0002] Industrial CT, the full name of which is industrial computer tomography, is an advanced non-destructive testing technology. Based on the attenuation and absorption characteristics of radiation in the object being tested, industrial CT uses the attenuation law and distribution of X-rays or gamma rays emitted by radionuclides or other radiation sources in the object being tested, and obtains detailed information inside the object through the detector array. Finally, using computer information processing and image reconstruction technology, the internal structure, composition, material and defect status of the object being tested can be clearly, accurately and intuitively displayed in the form of two-dimensional tomographic images or three-dimensional stereo images.
[0003] Industrial CT technology involves multiple disciplines such as nuclear physics, microelectronics, optoelectronics technology, instrumentation, precision machinery and control, computer image processing and pattern recognition. Industrial CT is widely used in the automotive, material, railway, aerospace, aviation, military industry, national defense and other industrial fields. It provides important technical means for the successful launch of space launch vehicles, spacecraft and space vehicles, the development of aircraft engines, the inspection and testing of large weapon systems, geological structure analysis, railway vehicle speed-up and heavy-load safety, oil reserves prediction, and mechanical product quality determination.
[0004] However, the existing industrial CT sensors are generally controlled by fixed tracks or mechanical grippers, so that their positions are limited during detection and cannot meet detection requirements. Therefore, a connection device that can adjust the sensor position is needed. Utility Model Content
[0005] The main purpose of the utility model is to provide a multifunctional sensor connection device for a multi-modal non-destructive testing system.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] A multifunctional sensor connection device for a multimodal nondestructive testing system comprises a flange interface, a first rotating device, an upper adjustment fixed shell, a screw power device, an adjustment screw, an adjustment seat and an upper base, wherein the flange interface is fixedly connected to the first rotating device, the output end of the first rotating device is fixedly connected to the lower end surface of the upper adjustment fixed shell, a screw power device is fixedly installed in the upper adjustment fixed shell, the screw power device is transmission-connected with an adjustment screw, one end of the adjustment screw away from the screw power device is rotatably connected with a bearing seat, the bearing seat is fixedly installed on the lower end surface of the upper base, an adjustment seat is movably sleeved on the adjustment screw, the upper base is fixedly installed on the upper adjustment fixed shell, a slide groove is fixedly opened on the upper base, and the adjustment seat is slidably mounted in the slide groove.
[0008] Furthermore, there are two slide grooves, which are respectively arranged on two sides of the upper base, and the two slide grooves are symmetrically arranged.
[0009] Furthermore, there are four slide grooves, and each of the four slide grooves forms a group of two. The two groups of slide grooves are set perpendicular to each other, and the intersection point of the center lines of the two groups of slide grooves is the midpoint of the upper base. The two slide grooves in each group are symmetrical with the midpoint line of the upper base.
[0010] Furthermore, the screw power device includes two rotating motors, namely a second rotating motor and a third rotating motor. The second rotating motor and the third rotating motor are arranged back to back, and the output ends of the second rotating motor and the third rotating motor are fixedly connected with an adjusting screw.
[0011] Furthermore, the screw power device includes four rotating motors, namely a second rotating motor, a third rotating motor, a fourth rotating motor and a fifth rotating motor. The four rotating motors are arranged back to back, and the central axes of two adjacent rotating motors are perpendicular to each other.
[0012] Furthermore, the screw power device includes a rotating power motor and a speed gear box, the output end of the rotating power motor is fixedly connected to the input end of the speed gear box, the output end of the speed gear box is transmission-connected to the adjusting screw, and the two ends of the adjusting screw respectively pass through the two sides of the speed gear box and extend out of the upper adjusting fixed shell.
[0013] Furthermore, the adjusting screw includes a screw body, a transmission gear is mounted in the middle of the screw body, and the transmission gear is meshed with the transmission gear in the speed change gear box. Rotary bearings are respectively mounted on the screw bodies on both sides of the transmission gear. The outer ring surface of the rotary bearing is fixedly connected to the outer shell of the transmission gear box, and reverse external threads are respectively provided at both ends of the screw body.
[0014] Furthermore, the first rotating device includes a first rotating motor, a rotating sleeve and a first transmission device. The rotating axis of the first rotating motor is perpendicular to the lower end surface of the upper adjusting shell and to the horizontal direction. The output shaft of the first rotating motor is fixedly connected to the first transmission device. The outer ring surface of the first transmission device is provided with a rotating bearing, and the rotating bearing is fixedly installed in the rotating sleeve.
[0015] Furthermore, the first rotating device includes a sixth rotating motor, a swing limiting device and a second transmission device. The sixth rotating motor is a horizontal rotating motor. The rotation axis of the sixth rotating motor is horizontally set. The output shaft of the sixth rotating motor is fixedly connected with a second transmission device. The second transmission device is fixedly connected to the lower end surface of the upper adjusting fixed shell. One end of the swing limiting device is fixedly installed on the lower end surface of the upper adjusting fixed shell. The other end of the swing limiting device is rotatably connected to a rotating seat. A rotatable shaft is provided on the rotating seat. The shaft is fixedly connected to the swing limiting device. The center axis of the shaft is on the same straight line as the center axis of the output shaft of the sixth rotating motor.
[0016] Further, the first rotating device includes a first rotating motor, a sixth rotating motor, a rotating sleeve, a first transmission device, a swing limiting device and a second transmission device. The rotation axis of the first rotating motor is perpendicular to the lower end surface of the upper adjusting shell and to the horizontal direction. The output shaft of the first rotating motor is fixedly connected to the first transmission device. The outer ring surface of the first transmission device is provided with a rotating bearing, and the rotating bearing is fixedly installed in the rotating sleeve. The rotation axis of the sixth rotating motor is horizontally set up. The output shaft of the sixth rotating motor is fixedly connected to the second transmission device, and the second transmission device is fixedly connected to the lower end surface of the first rotating motor. One end of the swing limiting device is fixedly installed on the lower end surface of the first rotating motor, and the other end of the swing limiting device is rotatably connected to a rotating seat. The rotating seat is provided with a rotatable shaft rod, which is fixedly connected to the swing limiting device, and the central axis of the shaft rod is on the same line as the central axis of the output shaft of the sixth rotating motor.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] The utility model can synchronously adjust the position of the adjustment seat on the screw rod through the reverse screw rod, so as to realize precise control and adjustment of the position of the sensor. The connection device can highly integrate multiple sensors at the same time, and two of the sensors can increase two local degrees of freedom on the basis of the degrees of freedom of the mechanical arm and the external guide rail. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a stereogram of Embodiment 1 of the utility model;
[0020] Figure 2This is the front view of Embodiment 1 of the utility model;
[0021] Figure 3 It is a partial top view of the screw power device of Example 1 of the utility model;
[0022] Figure 4 This is a top view of Embodiment 2 of the utility model;
[0023] Figure 5 It is a partial top view of the screw power device of Example 2 of the utility model;
[0024] Figure 6 This is a schematic diagram of the top view of the screw power device of Example 3 of the utility model;
[0025] Figure 7 This is a schematic diagram of the main structure of Example 5 of the utility model;
[0026] Figure 8 This is a schematic diagram of the main structure of Example 6 of the utility model.
[0027] Reference numerals
[0028] 1. Flange interface; 2. First rotating motor; 3. First transmission device; 4. Bushing; 5. Upper adjustment fixed housing; 6. Screw power device; 7. Adjusting screw; 8. Adjusting seat; 9. Upper base; 10. Bearing seat; 11. Slide; 12. Second rotating motor; 13. Third rotating motor; 14. Fourth rotating motor; 15. Fifth rotating motor; 16. Rotary power motor; 17. Speed change gear box; 18. Screw body; 19. Transmission gear; 20. Rotary bearing; 21. External thread; 22. Sixth rotating motor; 23. Swing limit device; 24. Second transmission device. DETAILED DESCRIPTION
[0029] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0030] Example 1
[0031] See also Figure 1-3As shown, a multifunctional sensor connection device for a multimodal nondestructive testing system includes a flange interface 1, a first rotating motor 2, a transmission device 3, a sleeve 4, an upper adjustment fixed housing 5, a screw power device 6, an adjustment screw 7, an adjustment seat 8 and an upper base 9. The first rotating motor 2 is fixedly installed in the flange interface 1, and the output shaft of the first rotating motor 2 is fixedly connected to the transmission device 3, the transmission device 3 is fixedly connected to the sleeve 4, and the sleeve 4 is fixedly installed on the lower end surface of the upper adjustment fixed housing 5. The screw power device 6 is fixedly installed in the upper adjustment fixed housing 5, and the screw power device 6 is transmission-connected to the adjustment screw 7, and the end of the adjustment screw 7 away from the screw power device 6 is rotatably connected to the shaft The bearing seat 10 is fixedly mounted on the lower end surface of the upper base 9, and the adjusting seat 8 is movably sleeved on the adjusting screw rod 7. The upper base 9 is fixedly mounted on the upper adjusting fixed shell 5. A slide groove 11 is fixedly opened on the upper base 9. The number of the slide grooves 11 is two. The slide grooves 11 are respectively set on both sides of the upper base 9, and the two slide grooves 11 are symmetrically set. The adjusting seat 8 is slidably mounted in the slide groove 11. The screw power device 6 is two rotating motors, namely the second rotating motor 12 and the third rotating motor 13. The second rotating motor 12 and the third rotating motor 13 are set back to back, and the output ends of the second rotating motor 12 and the third rotating motor 13 are fixedly connected with an adjusting screw rod 7.
[0032] Example 2
[0033] See also Figure 4-5 As shown, the main structure of this embodiment is the same as that of embodiment 1, and the distinguishing feature is that there are four slide grooves 11, and each of the four slide grooves 11 forms a group of two, and the two groups of slide grooves 11 are set perpendicular to each other, and the intersection point of the center lines of the two groups of slide grooves 11 is the midpoint of the upper base 9, and the two slide grooves 11 in each group are symmetrical with the midpoint line of the upper base 9.
[0034] The screw power device 6 includes four rotary motors, namely a second rotary motor 12, a third rotary motor 13, a fourth rotary motor 14 and a fifth rotary motor 15. The four rotary motors are arranged back to back, and the central axes of two adjacent rotary motors are perpendicular to each other.
[0035] Example 3
[0036] See also Figure 6As shown, the main structure of this embodiment is the same as that of embodiment 1, and the distinguishing feature is that: the screw power device 6 includes a rotary power motor 16 and a speed gear box 17, the output end of the rotary power motor 16 is fixedly connected to the input end of the speed gear box 17, the output end of the speed gear box 17 is transmission-connected to the adjusting screw 7, and the two ends of the adjusting screw 7 respectively pass through the two sides of the speed gear box 17 to extend out of the upper adjustment fixed shell 5, and the two ends of the screw body 18 are respectively provided with reverse external threads 21, and the adjustment seat 8 mounted on the screw body 18 is fixedly provided with a threaded hole matching the screw body 18.
[0037] Example 4
[0038] This embodiment has the same main structure as that of Embodiment 3, and the distinguishing feature is that the speed change gearbox 17 is a four-axis output structure, and each of the four output shafts of the speed change gearbox 17 is connected to an adjusting screw 7, and the external threads 21 of the adjusting screws 7 in opposite directions are in reverse.
[0039] Example 5
[0040] The main structure box of this embodiment is distinguished from that of one of embodiments 1-4 in that: the first rotating motor 2 is replaced by a horizontal rotating motor, and the horizontal rotation mode of the upper adjusting fixed shell 5 is replaced by a swinging motion using a swing limiting device 23 and a second transmission device 24. The specific scheme is as follows: the sixth rotating motor 22 is a horizontal rotating motor, and the rotation axis of the sixth rotating motor 22 is horizontally set up. The second transmission device 24 is fixedly connected to the output shaft of the sixth rotating motor 22, and the second transmission device 24 is fixedly connected to the lower end surface of the upper adjusting fixed shell 5. One end of the swing limiting device 23 is fixedly installed on the lower end surface of the upper adjusting fixed shell 5, and the other end of the swing limiting device 23 is rotatably connected to a rotating seat, on which a rotatable shaft is provided, and the shaft is fixedly connected to the swing limiting device 23, and the central axis of the shaft is in the same straight line as the central axis of the output shaft of the sixth rotating motor 22.
[0041] Example 6
[0042] This embodiment has the same main structure as that of embodiment 5, and the distinguishing feature is that: a first rotating motor 2 that rotates horizontally is combined with a sixth rotating motor 22 that rotates horizontally to achieve rotation adjustment in two dimensions. The specific scheme is as follows: the first rotating device includes a first rotating motor 2, a sixth rotating motor 22, a rotating sleeve 4, a first transmission device 3, a swing limit device 23 and a second transmission device 24. The rotation axis of the first rotating motor 2 is perpendicular to the lower end surface of the upper adjustment shell and perpendicular to the horizontal direction. The output shaft of the first rotating motor 2 is fixedly connected to the first transmission device 3, and the outer ring surface of the first transmission device 3 is provided with a rotating bearing 20, the rotary bearing 20 is fixedly installed in the rotary sleeve 4, the rotary axis of the sixth rotary motor 22 is horizontally set up, the output shaft of the sixth rotary motor 22 is fixedly connected with a second transmission device 24, the second transmission device 24 is fixedly connected to the lower end surface of the first rotary motor 2, one end of the swing limit device 23 is fixedly installed on the lower end surface of the first rotary motor 2, the other end of the swing limit device 23 is rotatably connected with a rotating seat, the rotating seat is provided with a rotatable shaft rod, the shaft rod is fixedly connected to the swing limit device 23, and the central axis of the shaft rod is in the same straight line with the central axis of the output shaft of the sixth rotary motor 22.
[0043] The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiment. Any equivalent modifications or changes made by ordinary technicians in this field based on the contents disclosed in the present invention should be included in the protection scope recorded in the claims.
Claims
1. A multifunctional sensor connection device for a multimodal nondestructive testing system, comprising a flange interface (1), a first rotating device, an upper adjustment fixed housing (5), a screw power device (6), an adjustment screw (7), an adjustment seat (8) and an upper base (9), characterized in that: The flange interface (1) is fixedly connected to the first rotating device, the output end of the first rotating device is fixedly connected to the lower end surface of the upper adjusting fixed shell (5), a screw power device (6) is fixedly installed in the upper adjusting fixed shell (5), the screw power device (6) is transmission-connected to an adjusting screw (7), the end of the adjusting screw (7) away from the screw power device (6) is rotatably connected to a bearing seat (10), the bearing seat (10) is fixedly installed on the lower end surface of the upper base (9), an adjusting seat (8) is movably sleeved on the adjusting screw (7), the upper base (9) is fixedly installed on the upper adjusting fixed shell (5), a slide groove (11) is fixedly opened on the upper base (9), and the adjusting seat (8) is slidably mounted in the slide groove (11).
2. A multifunctional sensor connection device for a multimodal nondestructive testing system according to claim 1, characterized in that: The number of the slide grooves (11) is two, and the slide grooves (11) are respectively set on both sides of the upper base (9), and the two slide grooves (11) are symmetrically set.
3. The multifunctional sensor connection device for a multimodal nondestructive testing system according to claim 1, characterized in that: There are four slide grooves (11), each of which is a group of two. The two groups of slide grooves (11) are vertically arranged, and the intersection point of the center lines of the two groups of slide grooves (11) is the midpoint of the upper base (9). The two slide grooves (11) in each group are symmetrical with the midpoint line of the upper base (9).
4. The multifunctional sensor connection device for a multimodal nondestructive testing system according to claim 1, characterized in that: The screw power device (6) comprises two rotating motors, namely a second rotating motor (12) and a third rotating motor (13). The second rotating motor (12) and the third rotating motor (13) are arranged in a back-to-back relationship, and the output ends of the second rotating motor (12) and the third rotating motor (13) are both fixedly connected to an adjusting screw (7).
5. The multifunctional sensor connection device for a multimodal nondestructive testing system according to claim 1, characterized in that: The screw power device (6) comprises four rotating motors, namely a second rotating motor (12), a third rotating motor (13), a fourth rotating motor (14) and a fifth rotating motor (15). The four rotating motors are arranged in a direction opposite to each other, and the central axes of two adjacent rotating motors are perpendicular to each other.
6. The multifunctional sensor connection device for a multimodal nondestructive testing system according to claim 1, characterized in that: The screw power device (6) comprises a rotary power motor (16) and a speed gear box (17), the output end of the rotary power motor (16) is fixedly connected to the input end of the speed gear box (17), the output end of the speed gear box (17) is transmission-connected to the adjusting screw (7), and the two ends of the adjusting screw (7) respectively pass through the two sides of the speed gear box (17) and extend out of the upper adjusting fixed housing (5).
7. A multifunctional sensor connection device for a multimodal nondestructive testing system according to claim 6, characterized in that: The adjusting screw rod (7) comprises a screw rod body (18), a transmission gear (19) is mounted in the middle of the screw rod body (18), the transmission gear (19) is meshedly connected with the transmission gear (19) in the speed change gear box (17), and a rotary bearing (20) is mounted on the screw rod body (18) on both sides of the transmission gear (19), the outer ring surface of the rotary bearing (20) is fixedly connected to the outer shell of the transmission gear (19) box, and opposite external threads (21) are respectively provided at both ends of the screw rod body (18).
8. The multifunctional sensor connection device for a multimodal nondestructive testing system according to claim 1, characterized in that: The first rotating device comprises a first rotating motor (2), a rotating sleeve (4) and a first transmission device (3); the rotating axis of the first rotating motor (2) is perpendicular to the lower end surface of the upper adjusting shell and perpendicular to the horizontal direction; the output shaft of the first rotating motor (2) is fixedly connected to the first transmission device (3); the outer ring surface of the first transmission device (3) is provided with a rotating bearing (20); and the rotating bearing (20) is fixedly installed in the rotating sleeve (4).
9. The multifunctional sensor connection device for a multimodal nondestructive testing system according to claim 1, characterized in that: The first rotating device comprises a sixth rotating motor (22), a swing limiting device (23) and a second transmission device (24); the sixth rotating motor (22) is a horizontal rotating motor; the rotation axis of the sixth rotating motor (22) is horizontally arranged; the output shaft of the sixth rotating motor (22) is fixedly connected with the second transmission device (24); the second transmission device (24) is fixedly connected with the lower end surface of the upper adjusting fixed shell (5); one end of the swing limiting device (23) is fixedly mounted on the lower end surface of the upper adjusting fixed shell (5); the other end of the swing limiting device (23) is rotatably connected with a rotating seat; a rotatable shaft is provided on the rotating seat; the shaft is fixedly connected with the swing limiting device (23); the central axis of the shaft is in the same straight line with the central axis of the output shaft of the sixth rotating motor (22).
10. The multifunctional sensor connection device for a multimodal nondestructive testing system according to claim 1, characterized in that: The first rotating device comprises a first rotating motor (2), a sixth rotating motor (22), a rotating sleeve (4), a first transmission device (3), a swing limiting device (23) and a second transmission device (24); the rotating axis of the first rotating motor (2) is perpendicular to the lower end surface of the upper adjusting housing and perpendicular to the horizontal direction; the output shaft of the first rotating motor (2) is fixedly connected to the first transmission device (3); the outer ring surface of the first transmission device (3) is provided with a rotating bearing (20); the rotating bearing (20) is fixedly installed in the rotating sleeve (4); the sixth rotating motor (22) The rotation axis is set horizontally, the output shaft of the sixth rotating motor (22) is fixedly connected to a second transmission device (24), the second transmission device (24) is fixedly connected to the lower end surface of the first rotating motor (2), one end of the swing limit device (23) is fixedly installed on the lower end surface of the first rotating motor (2), the other end of the swing limit device (23) is rotatably connected to a rotating seat, the rotating seat is provided with a rotatable shaft rod, the shaft rod is fixedly connected to the swing limit device (23), and the central axis of the shaft rod is in the same straight line as the central axis of the output shaft of the sixth rotating motor (22).