Liquid oxygen tank vaporization split charging system
By designing a liquid oxygen tank vaporization and packaging system, the automatic conveying and continuous inflation of the gas tank is achieved using an annular conveying line and multiple inflation stations, the problem of the inflation process in the prior art is solved, and the inflation efficiency is improved.
Patent Information
- Application Number
- CN202421679658.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The prior art consumes a lot of manpower and time in the filling process of industrial oxygen, resulting in low inflation efficiency.
A liquid oxygen tank vaporization and dispensing system is designed, including a liquid oxygen storage tank, a liquid oxygen vaporizer, an air compressor and a dispensing device. A plurality of side-by-side inflatable stations are provided in the system. Each inflatable station is equipped with an annular conveying line on the front side. An air tank jig is provided on the annular conveying line to fix the air tank, and the long-distance automatic transportation of the air tank is realized through the inlet and outlet.
Through the automated gas tank conveying and inflation station layout, the assembly line continuous operation of the gas tank is realized, which significantly saves manpower and time and improves inflation efficiency.
Smart Images

Figure CN222760712U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of liquid oxygen packaging, in particular to a liquid oxygen tank vaporization packaging system. Background Art
[0002] In the shipbuilding, machinery, chemical, steel and other industries, a large amount of industrial oxygen is needed for metal flame cutting. At present, the supply of industrial oxygen is that the oxygen plant transports liquid oxygen to the liquid oxygen vaporization station by tank truck, and then the liquid oxygen vaporization station vaporizes the liquid oxygen, pressurizes it into a special high-pressure oxygen cylinder, and then transports it to each user unit by a special transport vehicle for centralized storage, and then manually moves each oxygen cylinder to each operation point for use. After the oxygen in the bottle is used up, the empty bottles are collected and centralized for storage by hand, and then the empty oxygen cylinders are transported back to the liquid oxygen vaporization station by a special transport vehicle to be refilled with oxygen. When filling oxygen, workers need to transport the empty oxygen cylinders to the corresponding filling station for filling, and after the filling is completed, they need to be transported outside. The whole process not only consumes a lot of manpower, but also consumes a lot of time, resulting in low overall filling efficiency. Therefore, the existing technology has the problem that the filling process consumes a lot of manpower and is also time-consuming. Utility Model Content
[0003] The purpose of the utility model is to provide a liquid oxygen tank vaporization and sub-packaging system. The utility model has the characteristics of saving time and labor.
[0004] The technical solution of the utility model is as follows: a liquid oxygen tank vaporization and sub-packaging system comprises a liquid oxygen storage tank, a liquid oxygen vaporizer, an air compressor and a sub-packaging device; the liquid oxygen storage tank is connected to the liquid oxygen vaporizer through a liquid oxygen output pipeline, the liquid oxygen vaporizer is connected to the air compressor through an oxygen output pipeline, and the output end of the air compressor is connected to the sub-packaging device through a high-pressure oxygen delivery pipe; the sub-packaging device is provided with a plurality of inflation stations distributed side by side, a ring conveying line is provided at the front side of each inflation station, an inlet and an outlet are respectively provided at both ends of the front side of the ring conveying line, and a group of gas tank clamps are evenly distributed on the ring conveying line.
[0005] In the aforementioned liquid oxygen tank vaporization and subpackaging system, the gas tank clamp includes a bottom plate, a semicircular bottom clamp and an upper clamp are arranged above the bottom plate, and brackets are arranged at both ends between the bottom clamp and the upper clamp; the inner wall surfaces of the bottom clamp and the upper clamp are provided with rubber pads, and the rubber pads are embedded with magnets. Through the mutual cooperation between the semicircular bottom clamp and the upper clamp and the magnets arranged on the inner wall, the clamping degree can be effectively improved to prevent tipping over, movement, etc.
[0006] In the aforementioned liquid oxygen tank vaporization and filling system, a temporary storage channel is provided on the front side of the outlet, and a pushing mechanism is provided on the rear side of the outlet; the pushing mechanism includes a pushing cylinder, and an arc-shaped pushing clamp is provided on the output end of the pushing cylinder.
[0007] In the aforementioned liquid oxygen tank vaporization filling system, the filling device includes a high-pressure oxygen temporary storage tank connected to a high-pressure oxygen delivery pipe, an inflation main pipe is provided at the output end of the high-pressure oxygen temporary storage tank, a plurality of inflation branch pipes distributed side by side are provided on the inflation main pipe, and an inflation joint is provided at the end of the inflation branch pipe.
[0008] Compared with the prior art, the utility model sets a plurality of inflation stations distributed side by side at the inflation end of the subpackaging device, and sets a circular conveyor line in front of each inflation station. The circular conveyor line is provided with a gas tank clamp for fixing the gas tank, and an inlet and an outlet are set at both ends of the front side of each circular conveyor line (workers only need to load and unload materials at these two openings, effectively shortening the transportation distance). Through the mutual cooperation between the above structures, the long-distance automatic transportation of the gas tank can be completed, and the continuous operation of the assembly line can be realized. Workers only need to load and unload materials at the inlet and outlet, effectively shortening the transportation distance, and there is no need to manually move the gas tanks one by one to the inflation station for inflation and then transport them away, which not only saves manpower, but also effectively improves the inflation efficiency. In summary, the utility model has the characteristics of saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a structural schematic diagram of the utility model;
[0010] Figure 2 yes Figure 1 A partial enlarged view of
[0011] Figure 3 is the structural view of the upper clamp;
[0012] Figure 4 It is a structural view of the gas tank clamp.
[0013] The marks in the accompanying drawings are: 1-liquid oxygen storage tank, 2-liquid oxygen vaporizer, 3-air compressor, 4-packing device, 5-liquid oxygen output pipeline, 6-oxygen output pipeline, 7-high-pressure oxygen delivery pipe, 8-inflating station, 9-annular conveyor line, 10-inlet, 11-outlet, 12-gas tank fixture, 121-bottom plate, 122-bottom fixture, 123-upper fixture, 124-bracket, 125-rubber pad, 126-magnet, 13-temporary storage channel, 14-pushing mechanism, 141-pushing cylinder, 142-arc-shaped pushing fixture, 401-high-pressure oxygen temporary storage tank, 402-inflating main pipe, 403-inflating branch pipe, 404-inflating joint. DETAILED DESCRIPTION
[0014] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but they are not intended to limit the present invention.
[0015] Embodiment 1. A liquid oxygen tank vaporization and subpackaging system, comprising: Figure 1-4 As shown, it includes a liquid oxygen storage tank 1, a liquid oxygen vaporizer 2, an air compressor 3 and a filling device 4; the liquid oxygen storage tank 1 is connected to the liquid oxygen vaporizer 2 through a liquid oxygen output pipeline 5, the liquid oxygen vaporizer 2 is connected to the air compressor 3 through an oxygen output pipeline 6, and the output end of the air compressor 3 is connected to the filling device 4 through a high-pressure oxygen delivery pipe 7; the filling device 4 is provided with a plurality of gas charging stations 8 distributed side by side, and a ring conveying line 9 is provided in front of each gas charging station 8, and an inlet 10 and an outlet 11 are respectively provided at both ends of the front side of the ring conveying line 9, and a group of gas tank clamps 12 are evenly distributed on the ring conveying line 9.
[0016] The gas tank clamp 12 comprises a bottom plate 121, a semicircular bottom clamp 122 and an upper clamp 123 are arranged above the bottom plate 121, and brackets 124 are arranged at both ends between the bottom clamp 122 and the upper clamp 123; the inner wall surfaces of the bottom clamp 122 and the upper clamp 123 are provided with rubber pads 125, and the rubber pads 125 are embedded with magnets 126. Through the mutual cooperation between the semicircular bottom clamp and the upper clamp and the magnets arranged on the inner wall, the clamping degree can be effectively improved to prevent overturning, movement, etc.
[0017] A temporary storage channel 13 is provided at the front side of the outlet 11 , and a push mechanism 14 is provided at the rear side of the outlet 11 ; the push mechanism 14 comprises a push cylinder 141 , and an arc-shaped push fixture 142 is provided at the output end of the push cylinder 141 .
[0018] The packaging device 4 includes a high-pressure oxygen temporary storage tank 401 connected to the high-pressure oxygen delivery pipe 7. The output end of the high-pressure oxygen temporary storage tank 401 is provided with a charging main pipe 402. The charging main pipe 402 is provided with a plurality of charging branch pipes 403 distributed side by side. The ends of the charging branch pipes 403 are provided with charging connectors 404.
[0019] The inflatable branch pipe is a soft pipe that can be rolled up.
[0020] A liquid oxygen output control valve is installed on the liquid oxygen output pipeline.
[0021] The inflation branch pipe is also equipped with a gas control valve and a pressure gauge.
[0022] A weighing sensor and a display may also be provided on the bottom plate to display the inflation weight in real time.
[0023] The circular conveyor line can use a roller conveyor. The lower part of the front and rear sides of the bottom plate is provided with guide rollers that match the inner wall of the roller conveyor, and a telescopic frame and a spring are provided between the guide rollers and the inner wall of the roller conveyor. This facilitates the bottom plate to move along the circular conveyor line.
[0024] The upper end of the bottom plate is flush with the upper end of the circular conveyor line.
[0025] The arc of the arc-shaped pushing clamp is smaller than the bottom clamp and the upper clamp of the semicircular structure, which facilitates the arc-shaped pushing clamp to pass smoothly.
[0026] The circular conveyor line is equipped with infrared sensors and lifting baffles at the import, export and inflation station.
[0027] The working process of the utility model is as follows: a worker moves the gas cylinder to be inflated from the vehicle and carries it to the entrance of the circular conveyor line. A worker is arranged at the entrance. When a gas cylinder clamp arrives at the entrance, the worker places the gas cylinder on the gas cylinder clamp (the gas cylinder clamp uses a magnet to absorb the steel gas cylinder to prevent it from moving during the movement). Then the gas cylinder clamp moves to the inflation station along the circular conveyor line. The worker installs the inflation connector into the corresponding inflation position of the gas cylinder, opens the gas supply control valve for oxygen filling, and always pays attention to the pressure gauge. After filling to the set amount, the inflation connector is removed, and the circular conveyor line starts working to transfer the next air tank to the inflation station for inflation operation; and the gas cylinders that have been filled are moved to the exit one after another, and are pushed to the temporary storage channel under the action of the pushing cylinder and the arc-shaped pushing clamp, waiting for the workers to ship them.
[0028] Embodiment 2. The difference from Embodiment 1 is that a transverse feed channel is further provided on the front side of the inlet, a recursive cylinder and a recursive plate are provided on the left end of the feed channel, a feed push cylinder corresponding to the inlet position is provided on the right side of the feed channel, and a feed push clamp is provided on the output end of the feed push cylinder.
[0029] Preferably, the feed channel includes two front and rear feed channels, the bottoms of the two feed channels are connected through a bracket, and a cylinder that reciprocates back and forth is provided at the bottom of the bracket. In the initial state, the two feed channels are filled with gas tanks to be inflated, and one of the feed channels is located between the recursive cylinder and the feed push cylinder.
[0030] The working process is: the recursive cylinder starts working, driving the gas tank at the head end to move to the position corresponding to the inlet position, and then, when the gas tank fixture reaches the inlet position, the feed push cylinder starts working, pushing the gas tank into the inlet, contacting and being adsorbed by the gas tank fixture waiting there.
[0031] By adopting the solution of this embodiment, workers only need to replenish the gas tank regularly or at a fixed time, which can effectively reduce labor; moreover, it is also conducive to achieving continuous operation and improving inflation efficiency.
Claims
1. A liquid oxygen tank vaporization and filling system, characterized in that: The invention comprises a liquid oxygen storage tank (1), a liquid oxygen vaporizer (2), an air compressor (3) and a sub-packaging device (4); the liquid oxygen storage tank (1) is connected to the liquid oxygen vaporizer (2) through a liquid oxygen output pipeline (5); the liquid oxygen vaporizer (2) is connected to the air compressor (3) through an oxygen output pipeline (6); the output end of the air compressor (3) is connected to the sub-packaging device (4) through a high-pressure oxygen delivery pipe (7); the sub-packaging device (4) is provided with a plurality of gas filling stations (8) arranged side by side, each gas filling station (8) is provided with a ring conveying line (9) at the front side, and an inlet (10) and an outlet (11) are respectively provided at two ends of the front side of the ring conveying line (9); a group of gas tank clamps (12) are evenly distributed on the ring conveying line (9).
2. A liquid oxygen tank vaporization and filling system according to claim 1, characterized in that: The gas tank clamp (12) comprises a bottom plate (121), a semicircular bottom clamp (122) and an upper clamp (123) are arranged above the bottom plate (121), and brackets (124) are arranged at both ends between the bottom clamp (122) and the upper clamp (123); the inner wall surfaces of the bottom clamp (122) and the upper clamp (123) are provided with rubber pads (125), and the rubber pads (125) are embedded with suction magnets (126).
3. A liquid oxygen tank vaporization and filling system according to claim 1, characterized in that: A temporary storage channel (13) is provided at the front side of the outlet (11), and a pushing mechanism (14) is provided at the rear side of the outlet (11); the pushing mechanism (14) comprises a pushing cylinder (141), and an arc-shaped pushing fixture (142) is provided at the output end of the pushing cylinder (141).
4. A liquid oxygen tank vaporization and filling system according to claim 1, characterized in that: The subpackaging device (4) comprises a high-pressure oxygen temporary storage tank (401) connected to a high-pressure oxygen delivery pipe (7); an inflation main pipe (402) is provided at the output end of the high-pressure oxygen temporary storage tank (401); a plurality of inflation branch pipes (403) arranged side by side are provided on the inflation main pipe (402); and an inflation connector (404) is provided at the end of the inflation branch pipe (403).