Detection device for supercharger shell processing
By designing a supercharger housing detection device combining hydraulic rods, lift plates, push plates and stepper motors, the automated detection of the supercharger housing is realized, which solves the serious physical consumption of workers in the prior art and improves the detection efficiency.
Patent Information
- Application Number
- CN202421620645.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing supercharger housing detection device requires workers to turn the supercharger housing back and forth for inspection, resulting in serious physical consumption and reduced work efficiency.
A detection device for supercharger housing processing is designed, using a combination of hydraulic rod, lift plate, push plate and stepper motor. The lift plate and push plate are driven to move through the hydraulic rod, and the stepper motor is used to drive the card block and supercharger housing to rotate to achieve automated inspection.
It effectively avoids workers from turning the supercharger housing back and forth for inspection, reduces workers' physical energy consumption and improves detection efficiency.
Smart Images

Figure CN222761607U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of superchargers, in particular to a detection device for processing a supercharger shell. Background Art
[0002] A supercharger is a device that can compress air before the engine intake to increase the air density and fill more air into the engine cylinder. Its purpose is to increase the air volume, improve power, improve economy and emissions. Therefore, superchargers are widely used in the fields of automobiles, aviation, etc. Therefore, the quality of the supercharger shell needs to be strictly controlled during processing, so detection equipment is generally used to detect it.
[0003] At present, when inspecting the supercharger shell, the existing supercharger shell inspection device requires workers to rotate the supercharger shell back and forth to make the supercharger shell constantly change its direction in order to complete the inspection process. The supercharger shell is usually made of cast iron or cast steel, so it is heavy, which will cause serious physical exhaustion of workers and reduce work efficiency.
[0004] Therefore, those skilled in the art provide a detection device for processing a supercharger housing to solve the problems raised in the above background technology. Utility Model Content
[0005] The purpose of the utility model is to provide a detection device for processing a supercharger housing to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A detection device for processing a supercharger housing comprises a support plate, and a turning mechanism is arranged below the support plate;
[0008] The turning mechanism includes a base plate, the upper surface of the base plate is fixedly connected to a first hydraulic rod, the telescopic end of the first hydraulic rod is fixedly connected to a lifting plate, the outer surface of the lifting plate contacts the inner wall of the support plate, the upper surface of the support plate is fixedly connected to two rectangular plates, the side surfaces of the two rectangular plates close to each other are fixedly connected to a second hydraulic rod, the telescopic end of each of the second hydraulic rods is fixedly connected to a push plate, the upper surface of each push plate is fixedly connected to a stepping motor, the side surfaces of the two push plates close to each other are fixedly connected to a long plate, the inner wall of each long plate is fixedly connected to a bearing, the inner ring of each bearing is fixedly connected to a rotating shaft, the ends of the two rotating shafts away from each other are respectively fixedly connected to the output ends of the two stepping motors, the ends of the two rotating shafts close to each other are fixedly connected to a card block, and the bottom surface of each card block contacts the upper surface of the lifting plate.
[0009] As a further solution of the utility model: two groups of supporting legs are fixedly connected to the bottom surface of the support plate, and the bottom surface of each group of the supporting legs is fixedly connected to two square plates, and the side surfaces of the two groups of supporting legs close to each other are respectively fixedly connected to the front side and the back side of the bottom plate.
[0010] As a further solution of the utility model: the upper surface of the support plate is fixedly connected with a support frame, and the inner wall of the support frame is fixedly connected with two telescopic rods.
[0011] As a further solution of the utility model: the telescopic end of each telescopic rod is fixedly connected to a circular plate, and the bottom surface of each circular plate is provided with a clamping groove.
[0012] As a further solution of the utility model: a circular block is clamped inside each of the clamping slots, and a calibration block is fixedly connected to the bottom surface of each of the circular blocks.
[0013] As a further solution of the utility model: two limit grooves are provided on the upper surface of the support plate, the interior of each limit groove is slidably connected to a limit block, and the upper surface of each limit block is fixedly connected to the bottom surface of the push plate.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model is provided with a first hydraulic rod, a lifting plate, a rectangular plate, a second hydraulic rod, a push plate and a stepper motor that cooperate with each other. The first hydraulic rod can push the lifting plate to move upward or downward, thereby providing a supporting force for the supercharger housing placed on the upper surface of the lifting plate, and the second hydraulic rod can push the push plate and the clamping block to move toward the supercharger housing, so that the supercharger housing can be clamped by the two clamping blocks, and the rotational power generated by the operation of the stepper motor can drive the two clamping blocks and the supercharger housing clamped together between the blocks to rotate, thereby effectively avoiding the need for workers to flip the supercharger housing back and forth and check the diameters of the two connecting ports of the supercharger housing when the device is in use, thereby causing serious physical exhaustion of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of a detection device for processing a supercharger housing;
[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of a stepper motor in a detection device for processing a supercharger housing;
[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of a telescopic rod in a detection device for processing a supercharger housing;
[0019] Figure 4 The present invention is a schematic diagram of the three-dimensional structure of a calibration block in a detection device for processing a supercharger housing.
[0020] In the figure: 1. support plate; 2. turning mechanism; 201. first hydraulic rod; 202. bottom plate; 203. rectangular plate; 204. second hydraulic rod; 205. push plate; 206. long plate; 207. lifting plate; 208. rotating shaft; 209. clamping block; 210. bearing; 211. stepping motor; 3. support leg; 4. support frame; 5. square plate; 6. limit block; 7. limit slot; 8. telescopic rod; 9. circular plate; 10. calibration block; 11. circular block; 12. clamping slot. DETAILED DESCRIPTION
[0021] See also Figure 1-4 A detection device for processing a supercharger housing comprises a support plate 1, a flip mechanism 2 is arranged below the support plate 1, the flip mechanism 2 comprises a bottom plate 202, a first hydraulic rod 201 is fixedly connected to the upper surface of the bottom plate 202, two groups of support legs 3 are fixedly connected to the bottom surface of the support plate 1, two square plates 5 are fixedly connected to the bottom surface of each group of support legs 3, and the side surfaces of the two groups of support legs 3 close to each other are respectively fixedly connected to the front side of the bottom plate 202 and the back side of the bottom plate 202. By providing the support legs 3 and the square plates 5, the support legs 3 can provide supporting force for the device, and the square plates 5 can increase the contact area between the device and the ground, so that the device can stand more stably.
[0022] The telescopic end of the first hydraulic rod 201 is fixedly connected with a lifting plate 207, the outer surface of the lifting plate 207 contacts the inner wall of the support plate 1, the upper surface of the support plate 1 is fixedly connected with two rectangular plates 203, the side surfaces of the two rectangular plates 203 close to each other are fixedly connected with the second hydraulic rod 204, the upper surface of the support plate 1 is fixedly connected with a support frame 4, the inner wall of the support frame 4 is fixedly connected with two telescopic rods 8, by providing the support frame 4 and the telescopic rod 8, the support frame 4 can provide supporting force for the telescopic rod 8, thereby ensuring that the telescopic rod 8 can operate stably during work.
[0023] The telescopic end of each second hydraulic rod 204 is fixedly connected to a push plate 205, the upper surface of each push plate 205 is fixedly connected to a stepper motor 211, the side surfaces of the two push plates 205 close to each other are fixedly connected to a long plate 206, the inner wall of each long plate 206 is fixedly connected to a bearing 210, the telescopic end of each telescopic rod 8 is fixedly connected to a circular plate 9, and the bottom surface of each circular plate 9 is provided with a slot 12. By providing the circular plate 9 and the slot 12, the calibration part can be replaced through the slot 12 provided on the bottom surface of the circular plate 9, thereby achieving a better auxiliary effect.
[0024] The inner ring of each bearing 210 is fixedly connected with a rotating shaft 208, and the ends of the two rotating shafts 208 that are far away from each other are fixedly connected to the output ends of the two stepper motors 211 respectively, and the ends of the two rotating shafts 208 that are close to each other are fixedly connected with a clamping block 209, and the inside of each clamping slot 12 is clamped with a circular block 11, and the bottom surface of each circular block 11 is fixedly connected with a calibration block 10. By providing the circular block 11 and the calibration block 10, the calibration block 10 can be removed through the clamping relationship between the circular block 11 and the clamping slot 12, so as to facilitate replacement.
[0025] The bottom surface of each locking block 209 is in contact with the upper surface of the lifting plate 207. Two limit grooves 7 are provided on the upper surface of the support plate 1. The inside of each limit groove 7 is slidably connected to a limit block 6. The upper surface of each limit block 6 is fixedly connected to the bottom surface of the push plate 205. By setting the limit grooves 7 and the limit blocks 6, the limit blocks 6 can slide inside the limit grooves 7 to limit the push plate 205 so that it will not deviate from the running track.
[0026] The working principle of the utility model is: when in use, firstly connect the power supply of the first hydraulic rod 201, the second hydraulic rod 204, the telescopic rod 8 and the stepper motor 211 respectively. When the power supply is connected, the device can be used normally. The first hydraulic rod 201 can be controlled to push the lifting plate 207 to move upward, so as to drive the supercharger housing to move upward between the two blocks 209. Before calibration, it should be understood that the supercharger housing has two circular openings of different sizes, one is located at the center of the supercharger housing with the circular opening facing upward, and the other is located at the extension of the supercharger housing with the circular opening facing right. Therefore, the telescopic rod 8 located directly above the central circular opening can be controlled to operate first, and the calibration block 10 can be indirectly pushed downward by the telescopic rod 8, so that the upward circular opening can be calibrated. When the upward circular opening is calibrated, the second hydraulic rod 204 can then be used to push the push plate 205 and the block 209. When the supercharger housing is connected, the first hydraulic rod 201 is controlled to retract, driving the lifting plate 207 to move downward and stop providing support force to it, and then the rotational power generated by the operation of the stepper motor 211 can drive the two clamping blocks 209 and the supercharger housing connected between the clamping blocks 209 to rotate, thereby making the aperture facing the right rotate upward, and calibrating it with another telescopic rod 8. Here, the calibration blocks 10 under the two telescopic rods 8 have the same diameter, and can be replaced by releasing the clamping relationship between the clamping slot 12 and the circular block 11, thereby effectively avoiding the need for workers to flip the supercharger housing back and forth when the device is in use, and check the diameter of the two connecting ports of the supercharger housing, thereby causing serious physical exhaustion of workers.
[0027] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A supercharger housing processing detection device, comprising a support plate (1), characterized in that: A turning mechanism (2) is provided below the support plate (1); The flip mechanism (2) comprises a bottom plate (202), the upper surface of the bottom plate (202) being fixedly connected to a first hydraulic rod (201), the telescopic end of the first hydraulic rod (201) being fixedly connected to a lifting plate (207), the outer surface of the lifting plate (207) being in contact with the inner wall of the support plate (1), the upper surface of the support plate (1) being fixedly connected to two rectangular plates (203), the side surfaces of the two rectangular plates (203) being close to each other being fixedly connected to a second hydraulic rod (204), the telescopic end of each of the second hydraulic rods (204) being fixedly connected to a push plate (205), and the outer surface of each of the push plates (205) being fixedly connected to a push plate (205). The upper surfaces are fixedly connected to stepper motors (211); the sides of the two push plates (205) that are close to each other are fixedly connected to long plates (206); the inner wall of each long plate (206) is fixedly connected to a bearing (210); the inner ring of each bearing (210) is fixedly connected to a rotating shaft (208); the ends of the two rotating shafts (208) that are away from each other are respectively fixedly connected to the output ends of the two stepper motors (211); the ends of the two rotating shafts (208) that are close to each other are fixedly connected to a clamping block (209); and the bottom surface of each clamping block (209) is in contact with the upper surface of the lifting plate (207).
2. A supercharger housing processing detection device according to claim 1, characterized in that: Two groups of support legs (3) are fixedly connected to the bottom surface of the support plate (1), two square plates (5) are fixedly connected to the bottom surface of each group of support legs (3), and the side surfaces of the two groups of support legs (3) that are close to each other are fixedly connected to the front side of the bottom plate (202) and the back side of the bottom plate (202), respectively.
3. A supercharger housing processing detection device according to claim 1, characterized in that: The upper surface of the support plate (1) is fixedly connected to a support frame (4), and the inner wall of the support frame (4) is fixedly connected to two telescopic rods (8).
4. A supercharger housing processing detection device according to claim 3, characterized in that: The telescopic end of each telescopic rod (8) is fixedly connected to a circular plate (9), and the bottom surface of each circular plate (9) is provided with a clamping groove (12).
5. A supercharger housing processing detection device according to claim 4, characterized in that: A circular block (11) is clamped inside each of the clamping slots (12), and a calibration block (10) is fixedly connected to the bottom surface of each of the circular blocks (11).
6. A supercharger housing processing detection device according to claim 1, characterized in that: Two limit grooves (7) are provided on the upper surface of the support plate (1), the interior of each limit groove (7) is slidably connected to a limit block (6), and the upper surface of each limit block (6) is fixedly connected to the bottom surface of the push plate (205).