Device for measuring air release value of lubricating oil
By using a water bath device and a stirring device to uniformly heat in the lubricant air release value measuring instrument, and designing the storage cylinder to store the lubricant from the test tube outlet, the problems of uneven heating and contamination at the end of the test tube in the prior art are solved, and the detection accuracy and cleanliness of the test tube are improved.
Patent Information
- Application Number
- CN202421161234.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The existing lubricant air release value meter has the problem of uneven temperature during heating, and the ends of the test tube are easily contaminated by lubricant, which affects the tidyness.
The water bath device is used to heat evenly, and the water inside the water bath device is stirred through the stirring device to make the water heated evenly. At the same time, a storage tube is designed to store lubricating oil from the test tube outlet to avoid contaminating the end of the test tube.
The uniform heating of the test tube is achieved, the detection accuracy is improved, and the storage barrel is effectively avoided from contaminating the end of the test tube, and the tidy is kept.
Smart Images

Figure CN222762166U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lubricating oil measurement, in particular to a lubricating oil air release value measuring device. Background Art
[0002] Lubricating oil comes into contact with mixed air during use, generating bubbles in the oil. Some of the bubbles are retained inside the oil, while the other part rises and floats on the surface of the oil to form foam. The time it takes for the bubbles to rise from the oil to the oil surface is called air release. The agitation of the air in the lubricating oil and equipment (such as bearings, couplings, gears, pumps and return oil pipes) may cause dispersion of tiny bubbles in the oil. If the residence time in the reservoir is too short, the bubbles cannot rise to the oil surface, and the mixture of air and oil will circulate in the lubricating oil system.
[0003] In the prior art, for example, a lubricating oil air release value tester with Chinese patent number CN201420507264.1 includes a chassis, a water tank is arranged in the chassis, an electric heating tube is arranged in the water tank, an air compressor and a pipeline pump are arranged in the chassis, and a jacketed test tube is fixed to the outside of the chassis by a fixing clamp; the water tank is connected to the pipeline pump and the jacketed test tube in sequence through a pipeline to form a water circulation loop; the air compressor is connected to the air heater, the pressure gauge, and the air inlet pipe of the jacketed test tube in sequence through a pipeline, the sample temperature is constant, the air flow is smooth, the flow rate is stable, the detection data is stable, and the measurement value accuracy is high; the jacketed test tube heats up quickly and has a small volume, and the air inlet pipe extends into the bottom of the jacketed test tube to fully stir the sample with compressed air, thereby improving the measurement value accuracy; the single-chip microcomputer control is adopted, which can realize automatic ventilation and air cut-off of the experimental process, reduce manual participation, have a high degree of automation, be easy to use, and have more accurate values.
[0004] The above technical features have the following shortcomings: when the jacket is used to heat the circulating water bath inside the test tube, the inlet and outlet of the water pipe are at both ends, and there is a difference in the distance between the two ends, which increases the temperature difference between the two ends. The exhaust pipe on the top of the test tube is easy to bring out the lubricating oil, which affects the cleanliness of the end of the test tube. There is room for improvement. In view of this, a lubricating oil air release value tester is proposed to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to address the above-mentioned shortcomings and propose a lubricating oil air release value measuring device, which can achieve uniform heating of the test tube, improve the level and accuracy of detection, collect the lubricating oil from the test tube mouth, and avoid affecting the cleanliness of the end of the test tube.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a lubricating oil air release value measuring device, a control box seat for supporting the measuring device, comprising:
[0007] The air compressor is fixedly arranged on one side of the top of the control box seat;
[0008] The control box body is fixedly arranged on the top of the control box seat;
[0009] A water bath device is fixedly arranged on the other side of the top of the control box seat, a stirring device is rotatably arranged on the top of the water bath device, a detection component is fixedly arranged on the top of the water bath device, and a frame is fixedly arranged inside the water bath device;
[0010] A detection test tube is movably arranged inside the water bath device, and a storage cylinder is fixedly arranged at the end of the detection test tube;
[0011] The detection test tube includes a test tube body movably arranged inside the water bath device, a support plate is fixedly arranged on the outer wall of the test tube body, a test tube cover is movably arranged on the top of the test tube body, a conduit is fixedly arranged inside the test tube cover, a mesh plate is fixedly arranged on the outer wall of the conduit near the bottom, and an exhaust pipe is fixedly arranged on the outer wall of the test tube cover.
[0012] Preferably, an air temperature display screen is fixedly provided on the front of the control box seat, a water bath temperature display screen is fixedly provided on the front of the control box seat, an air release value measurement display screen is fixedly provided on the front of the control box seat, and a controller is fixedly provided inside the control box seat.
[0013] Preferably, a switch is movably provided on the front of the control box seat, and a reset button is movably provided on the front of the control box seat.
[0014] Preferably, a controller is fixedly provided inside the control box, a pressure gauge is fixedly provided on the front of the control box, and a rotation button is rotatably provided on the front of the control box.
[0015] Preferably, the water bath device comprises a detection seat fixedly arranged on one side of the top of the control box seat, a water tank is movably arranged on the top of the detection seat, a drain pipe is fixedly arranged on the outer wall of the water tank, a movable cover is movably arranged on the top of the water tank, a wire is fixedly arranged on the top of the movable cover, a heating wire is fixedly arranged at the end of the wire, the other end of the wire is electrically connected to the control box body, and a symmetrical through groove is opened through the movable cover;
[0016] The frame comprises a sealing cover movably arranged on the top of the movable cover, and a clamping frame is fixedly arranged on the bottom of the movable cover.
[0017] Preferably, the stirring device comprises a motor fixedly arranged on the top of the movable cover, the output shaft of the motor is fixedly provided with a stirring shaft, the outer side of the stirring shaft is sleeved with a mesh cylinder, and the top of the mesh cylinder is fixedly connected to the movable cover.
[0018] Preferably, the detection assembly includes a fixed body fixedly arranged on the top of the movable cover, a temperature detector extending to the inside of the water tank is fixedly provided through the interior of the fixed body, a fixed pipe connected to the air compressor is fixedly provided through the interior of the fixed body, a hose is fixedly provided at the other end of the fixed pipe, and the other end of the hose is movably mounted on the conduit.
[0019] Compared with the prior art, the advantages and positive effects of the utility model are:
[0020] 1. In the utility model, water is added into the water bath device, the water is heated by the water bath device, and then the water in the water bath device is stirred by the stirring device, so that the water in the water bath device is evenly heated, and the lubricating oil in the test tube is evenly heated, and then the air compressor is used to provide gas pressure to the inside of the test tube, and the air bubble density detector in the test tube detects the air release value of the lubricating oil, so as to achieve uniform heating of the test tube and improve the level and accuracy of detection.
[0021] 2. In the utility model, the gas added to the lubricating oil is discharged through the end of the exhaust pipe on the test tube. In the process of discharging the gas, the lubricating oil in the gas flows out through the port of the exhaust pipe, and the discharged lubricating oil is collected by the storage tube to avoid affecting the neatness of the end of the test tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0023] Figure 2 It is a three-dimensional structural schematic diagram of the water bath device and the stirring device of the utility model;
[0024] Figure 3 It is a schematic cross-sectional view of the three-dimensional structure of the water bath device and the stirring device of the utility model;
[0025] Figure 4 It is a three-dimensional structural schematic diagram of the clamping frame of the utility model;
[0026] Figure 5 It is a three-dimensional structural schematic diagram of the detection test tube and the storage tube of the utility model;
[0027] Figure 6 It is a schematic cross-sectional view of the three-dimensional structure of the detection test tube and the storage tube of the utility model.
[0028] Legend:
[0029] 1. Control box seat; 2. Air compressor; 3. Control box;
[0030] 4. Water bath device; 41. Detection seat; 42. Water tank; 43. Drain pipe; 44. Movable cover; 45. Wire; 46. Heating wire;
[0031] 5. stirring device; 51. electric motor; 52. net cylinder; 53. stirring shaft;
[0032] 6. Detection component; 61. Fixed body; 62. Temperature detector; 63. Fixed tube; 64. Hose;
[0033] 7. test tube; 71. test tube body; 72. support plate; 73. test tube cover; 74. catheter; 75. exhaust pipe; 76. mesh plate;
[0034] 8. Storage tube; 9. Frame; 91. Sealing cover; 92. Clamping frame; 10. Air temperature display screen; 11. Water bath temperature display screen; 12. Air release value measurement display screen; 13. Switch; 14. Reset button; 15. Rotation button; 16. Pressure gauge. DETAILED DESCRIPTION
[0035] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0036] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0037] like Figure 1-6 As shown, the utility model provides a lubricating oil air release value measuring device, which is used to support the control box seat 1 of the measuring device, including:
[0038] The air compressor 2 is fixedly arranged on one side of the top of the control box seat 1. The control box seat 1 is used to support the air compressor 2. The air compressor 2 is used to provide gas blowing pressure to the lubricating oil inside the test tube 7.
[0039] The control box 3 is fixedly arranged on the top of the control box seat 1. The control box seat 1 is used to support the control box 3. The control box 3 is used to control the water bath device 4. The control box 3 is used to control the opening and closing of the stirring device 5 and the air compressor 2.
[0040] The water bath device 4 is fixedly arranged on the other side of the top of the control box seat 1. The top of the water bath device 4 is rotatably provided with a stirring device 5. The water bath device 4 is used to support the stirring device 5, the detection component 6 and the frame 9. The water bath device 4 is used to heat the detection test tube 7. The stirring device 5 is used to stir the water inside the water bath device 4 for uniform heating. The top of the water bath device 4 is fixedly provided with a detection component 6. The detection component 6 is used to detect the temperature inside the water bath device 4. The inside of the water bath device 4 is fixedly provided with a frame 9. The frame 9 is used to support the detection test tube 7.
[0041] The detection test tube 7 is movably arranged inside the water bath device 4. A storage tube 8 is fixedly arranged at the end of the detection test tube 7. The detection test tube 7 is used to support the storage tube 8. The storage tube 8 is used to collect the blown lubricating oil. The detection test tube 7 is used to detect the air release value of the lubricating oil. The detection test tube 7 is used to contain the lubricating oil.
[0042] The test tube 7 includes a test tube body 71 movably arranged inside the water bath device 4, the test tube body 71 is used to hold the lubricating oil, a support plate 72 is fixedly arranged on the outer wall of the test tube body 71, the support plate 72 is used to support and place the test tube body 71 on the movable cover 44, a test tube cover 73 is movably arranged on the top of the test tube body 71, the test tube cover 73 is used to seal the test tube body 71, a conduit 74 is fixedly arranged inside the test tube cover 73, the conduit 74 is used to inject gas into the test tube body 71, a mesh plate 76 is fixedly arranged on the outer wall of the conduit 74 near the bottom, the mesh plate 76 is used to block the bubbles of the lubricating oil, an exhaust pipe 75 is fixedly arranged on the outer wall of the test tube cover 73, the exhaust pipe 75 is used to discharge the gas inside the test tube body 71, a bubble density detector is placed inside the test tube body 71, the bubble density detector is used to detect the bubble dissipation speed inside the test tube body 71, and is used to determine the air release value of the lubricating oil.
[0043] It should be noted that, in the present embodiment, an air temperature display screen 10 is fixedly provided on the front of the control box seat 1, a water bath temperature display screen 11 is fixedly provided on the front of the control box seat 1, an air release value measurement display screen 12 is fixedly provided on the front of the control box seat 1, and a controller is fixedly provided inside the control box seat 1. The air temperature display screen 10 is used to display the temperature, the water bath temperature display screen 11 is used to display the temperature inside the water tank 42, and the air release value measurement display screen 12 is used to display the detection result of the lubricating oil control release value.
[0044] Furthermore, a switch 13 is movably provided on the front of the control box seat 1, and a reset button 14 is movably provided on the front of the control box seat 1. The reset button 14 is used to reset the result of the air release value measurement display screen 12, and the switch 13 is used to control the opening and closing of the air compressor 2, the control box seat 1 and the control box body 3.
[0045] It should be noted that a controller is fixedly installed inside the control box 3, a pressure gauge 16 is fixedly installed on the front of the control box 3, a rotation button 15 is rotatably installed on the front of the control box 3, and the pressure gauge 16 is used to detect and display the air pressure value discharged by the air compressor 2.
[0046] It should be noted that the water bath device 4 includes a detection seat 41 fixedly arranged on one side of the top of the control box seat 1, the detection seat 41 is used to detect the air release value of the lubricating oil, a water tank 42 is movably arranged on the top of the detection seat 41, the water tank 42 is used to hold water, a drain pipe 43 is used to drain the water inside the water tank 42, the outer wall of the water tank 42 is fixedly provided with a drain pipe 43, the top of the water tank 42 is movably provided with a movable cover 44, the movable cover 44 is used to seal the water tank 42, a wire 45 is fixedly arranged on the top of the movable cover 44, the wire 45 is used to provide electrical energy to the heating wire 46, the heating wire 46 is used to heat the water inside the water tank 42, the end of the wire 45 is fixedly provided with a heating wire 46, the other end of the wire 45 is electrically connected to the control box body 3, and a symmetrical through groove is opened through the movable cover 44;
[0047] The frame 9 includes a sealing cover 91 movably arranged on the top of the movable cover 44 , and a clamping frame 92 is fixedly arranged on the bottom of the movable cover 44 . The sealing cover 91 is used to seal the through groove, and the clamping frame 92 is used to clamp and support the test tube body 71 .
[0048] It should be further supplemented that the stirring device 5 includes a motor 51 fixedly arranged on the top of the movable cover 44, the output shaft of the motor 51 is fixedly provided with a stirring shaft 53, the outer side of the stirring shaft 53 is sleeved with a mesh tube 52, the top of the mesh tube 52 is fixedly connected to the movable cover 44, and the motor 51 is used to drive the stirring shaft 53 to stir the water inside the water tank 42 on the inner side of the mesh tube 52, so that the water inside the water tank 42 is evenly heated.
[0049] It should be further explained that the detection component 6 includes a fixed body 61 fixedly arranged on the top of the movable cover 44, a temperature detector 62 extending to the inside of the water tank 42 is fixedly provided inside the fixed body 61, and the temperature detector 62 is used to detect the water temperature. A fixed pipe 63 connected to the air compressor 2 is fixedly provided inside the fixed body 61, and a hose 64 is fixedly provided at the other end of the fixed pipe 63. The air compressor 2 provides pressurized gas to the lubricating oil inside the conduit 74 and the test tube body 71 through the fixed pipe 63 and the hose 64, and bubbles the lubricating oil to detect the air release value. The other end of the hose 64 is movably installed with the conduit 74.
[0050] The use method and working principle of the device are as follows: first, the lubricating oil to be tested is injected into the test tube body 71, a bubble density detector is placed in the test tube body 71, the test tube cover 73 is placed on the top of the test tube body 71, and the test tube body 71 is placed on the clamping frame 92, and then the conduit 74 on the test tube body 71 is installed with the hose 64, and then the water inside the water tank 42 is heated by the heating wire 46, and the stirring shaft 53 driven by the motor 51 stirs the water inside the water tank 42 evenly on the inner side of the mesh tube 52, so that the water inside the water tank 42 is evenly heated, and then the temperature detector 62 is used to detect the water temperature inside the water tank 42, and the temperature is displayed on the water bath temperature display screen 11, and the gas temperature is displayed on the air temperature display screen 10, and then the air compressor 2 is used to inject pressurized gas into the lubricating oil inside the test tube body 71 through the fixed tube 63, the hose 64 and the conduit 74, and the air release value of the lubricating oil is measured, and the gas is discharged from the exhaust pipe 75, and then the discharged lubricating oil is collected through the storage tube 8 to avoid affecting the neatness of the end of the test tube.
[0051] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A lubricating oil air release value measuring device, a control box seat (1) for supporting the measuring device, characterized in that: include: An air compressor (2) is fixedly arranged on one side of the top of the control box seat (1); A control box body (3) is fixedly arranged on the top of the control box seat (1); A water bath device (4) is fixedly arranged on the other side of the top of the control box seat (1), a stirring device (5) is rotatably arranged on the top of the water bath device (4), a detection component (6) is fixedly arranged on the top of the water bath device (4), and a frame (9) is fixedly arranged inside the water bath device (4); A detection test tube (7) is movably arranged inside the water bath device (4), and a storage tube (8) is fixedly provided at the end of the detection test tube (7); The detection test tube (7) comprises a test tube body (71) movably arranged inside the water bath device (4); a support plate (72) is fixedly arranged on the outer wall of the test tube body (71); a test tube cover (73) is movably arranged on the top of the test tube body (71); a conduit (74) is fixedly arranged passing through the inside of the test tube cover (73); a mesh plate (76) is fixedly arranged on the outer wall of the conduit (74) near the bottom; and an exhaust pipe (75) is fixedly arranged on the outer wall of the test tube cover (73).
2. A lubricating oil air release value measuring device according to claim 1, characterized in that: An air temperature display screen (10) is fixedly provided on the front of the control box seat (1), a water bath temperature display screen (11) is fixedly provided on the front of the control box seat (1), an air release value measurement display screen (12) is fixedly provided on the front of the control box seat (1), and a controller is fixedly provided inside the control box seat (1).
3. The lubricating oil air release value measuring device according to claim 1, characterized in that: A switch (13) is movably provided on the front side of the control box seat (1), and a reset button (14) is movably provided on the front side of the control box seat (1).
4. The lubricating oil air release value measuring device according to claim 1, characterized in that: A controller is fixedly arranged inside the control box (3), a pressure gauge (16) is fixedly arranged on the front of the control box (3), and a rotation button (15) is rotatably arranged on the front of the control box (3).
5. The lubricating oil air release value measuring device according to claim 1, characterized in that: The water bath device (4) comprises a detection seat (41) fixedly arranged on one side of the top of the control box seat (1); a water tank (42) is movably arranged on the top of the detection seat (41); a drain pipe (43) is fixedly arranged on the outer wall of the water tank (42); a movable cover (44) is movably arranged on the top of the water tank (42); a wire (45) is fixedly arranged on the top of the movable cover (44); a heating wire (46) is fixedly arranged at the end of the wire (45); the other end of the wire (45) is electrically connected to the control box body (3); and a symmetrical through groove is opened through the movable cover (44); The frame (9) comprises a sealing cover (91) movably arranged on the top of the movable cover (44), and a clamping frame (92) is fixedly arranged on the bottom of the movable cover (44).
6. The lubricating oil air release value measuring device according to claim 1, characterized in that: The stirring device (5) comprises a motor (51) fixedly arranged on the top of the movable cover (44); a stirring shaft (53) is fixedly arranged on the output shaft of the motor (51); a mesh cylinder (52) is sleeved on the outer side of the stirring shaft (53); and the top of the mesh cylinder (52) is fixedly connected to the movable cover (44).
7. The lubricating oil air release value measuring device according to claim 1, characterized in that: The detection assembly (6) comprises a fixed body (61) fixedly arranged on the top of the movable cover (44); a temperature detector (62) extending into the water tank (42) is fixedly arranged inside the fixed body (61); a fixed pipe (63) connected to the air compressor (2) is fixedly arranged inside the fixed body (61); a hose (64) is fixedly arranged at the other end of the fixed pipe (63); and the other end of the hose (64) is movably mounted on the guide tube (74).
Citation Information
Patent Citations
Air release value tester for lubricating oil
CN204086068U