Electric connection butt joint structure of battery box
By designing the connecting blocks and connection slots on the front cover of the battery box and the controller cover, and combining the design of the bevel and positioning holes, the problem of wrong installation of the battery box and the controller and insufficient mechanical stability is solved, and a stable and safe electrical connection connection is achieved.
Patent Information
- Application Number
- CN202421565462.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The electrical connection of the existing battery case to the controller has problems with incorrect installation and insufficient mechanical stability, resulting in failed connections, damaged and unstable power supply.
An electrical connection and docking structure of the battery box is designed. By setting a connection block on the front cover of the battery box and setting a connection slot on the controller cover, the correct butt and stable connection between the male connector and the female connector is ensured, while preventing incorrect installation through the design of the bevel and positioning holes.
It effectively avoids incorrect installation, enhances the mechanical stability of the connection, ensures the continuity and efficiency of power transmission, and extends the service life and safety of the product.
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Figure CN222763323U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of batteries and technologies, in particular to an electrical connection docking structure of a battery box. Background Art
[0002] In the current battery box and controller connection technology, the correct pairing and stable connection of the connector is one of the key factors to ensure the reliable operation of the equipment. Traditionally, the electrical connection between the battery box and the controller mostly relies on the standard male and female connector design, which is generally applicable and easy to produce, but has some shortcomings in practical applications.
[0003] First, during the process of assembling the male connector to the controller, due to the lack of an effective fool-proof design, the operator may mistakenly try to install it in reverse, which will not only lead to connection failure, but may also cause unnecessary damage to the connector or controller interface, affecting the service life and safety of the product.
[0004] Secondly, even if the forward installation is successful, some existing male and female connector designs are often relatively basic in structure and lack sufficient mechanical stability. After vibration, impact or long-term use, the connection may become loose or have poor contact, which directly affects the continuity and efficiency of power transmission. For application scenarios that require highly stable power supply (such as power tools, electric vehicles, energy storage systems, etc.), such instability is unacceptable. Utility Model Content
[0005] The utility model aims to at least solve the technical problems existing in the prior art. To this end, the utility model proposes an electrical connection docking structure of a battery box, so that operators will not install the male connector incorrectly, ensuring safety and service life, and the connection stability between the male connector and the female connector is strong.
[0006] According to some embodiments of the utility model, an electrical connection docking structure of a battery box includes a battery box and a controller cover, a front cover is provided on the top of the battery box, the top of the front cover protrudes outward to form a connecting block, a first connecting hole is provided on the connecting block, a female connector is installed in the first connecting hole, a plurality of first terminals are provided in the female connector, the middle part of the controller cover is recessed inward to form a connecting groove, a first assembly groove is provided at the bottom of the connecting groove, a first inclined surface is provided on one side of the first assembly groove, a second connecting hole is provided on the first assembly groove, a male connector is installed in the second connecting hole, a second inclined surface is provided on one side of the male connector, the first inclined surface is corresponding to the second inclined surface, a plurality of second terminals are provided on the male connector, the first terminal and the second terminal are correspondingly arranged, when the male connector and the female connector are plugged in, the connecting block extends into the connecting groove, and the first terminal and the second terminal are plugged in one by one.
[0007] According to some embodiments of the present invention, an electrical connection docking structure of a battery box has at least the following beneficial effects:
[0008] The utility model forms a connecting block by protruding outwardly at the top of the front cover, and forms a connecting groove by recessing inwardly at the middle part of the controller cover plate. When the male connector is plugged into the female connector, the connecting block extends into the connecting groove, and the connecting groove can effectively avoid interference from other components on the front cover. The connection stability between the male connector and the female connector is strong, and after long-term use, even if the components on the front cover are slightly deformed, the design of the connecting groove can still ensure a stable connection. At the same time, a first inclined surface is provided on one side of the first assembly groove, a second connecting hole is provided on the first assembly groove, and a male connector is installed in the second connecting hole. A second inclined surface is provided on one side of the male connector, and the first inclined surface and the second inclined surface are arranged correspondingly, which can effectively prevent mistakes. The male connector cannot be installed when the assembly direction is wrong, and the operator will not install the male connector incorrectly, thereby ensuring safety and service life.
[0009] According to some embodiments of the present invention, an electrical connection docking structure of a battery box is provided, first positioning holes are provided at both ends of the first assembly groove, second positioning holes are provided at both ends of the male connector, and the first positioning hole and the second positioning hole are provided correspondingly.
[0010] According to some embodiments of the utility model, an electrical connection docking structure of a battery box is provided, a second assembly groove is provided on the top of the inner wall of the front cover, a third inclined surface is provided on one side of the second assembly groove, a fourth inclined surface is provided on one side of the female connector, and the third inclined surface is provided corresponding to the fourth inclined surface.
[0011] According to some embodiments of the utility model, an electrical connection docking structure of a battery box is provided, and third positioning holes are provided at both ends of the second assembly groove, and fourth positioning holes are provided at both ends of the female connector, and the third positioning hole is provided corresponding to the fourth positioning hole.
[0012] According to an electrical connection docking structure of a battery box in some embodiments of the present invention, the top of the front cover is inclined.
[0013] According to some embodiments of the present invention, an electrical connection docking structure of a battery box, a plug-in portion is provided at the front end of the first terminal, and the plug-in portion is provided with two connecting pieces, and the front end and the top of the connecting piece are bent outward to form an introduction portion.
[0014] According to an electrical connection docking structure of a battery box in some embodiments of the present invention, five of the first terminals and five of the second terminals are provided.
[0015] According to some embodiments of the utility model, an electrical connection and docking structure of a battery box is provided, and a U-shaped limit groove and a handle are provided on the front cover. The handle is located in the U-shaped limit groove, and limit holes are provided at both ends of the U-shaped limit groove. Rotating blocks are provided at both ends of the handle, and the rotating blocks are movably arranged in the limit holes.
[0016] According to an electrical connection docking structure of a battery box in some embodiments of the present invention, a groove is provided on the front cover, and the groove is connected to the limiting groove.
[0017] According to some embodiments of the utility model, an electrical connection docking structure of a battery box is provided, a through slot is opened on the front cover, two ends of the through slot are connected with two ends of the U-shaped limiting slot, the through slot is arranged on the axis of two limiting holes, and a stopper is detachably provided on the through slot, and the stopper is located on the outer periphery of the handle.
[0018] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0020] Figure 1 It is a schematic structural diagram of the first embodiment of the utility model.
[0021] Figure 2 It is a structural explosion diagram of the controller cover of the first embodiment of the utility model.
[0022] Figure 3 The structure of the front cover of the first embodiment of the utility model is shown in FIG. Figure 1 .
[0023] Figure 4 The structure of the front cover of the first embodiment of the utility model is shown in FIG. Figure 2 .
[0024] Figure 5 It is a structural schematic diagram of the first terminal of the first embodiment of the utility model.
[0025] Figure 6 It is a schematic structural diagram of the front cover of the second embodiment of the utility model.
[0026] Figure 7 It is a structural schematic diagram of a battery box according to the third embodiment of the utility model.
[0027] Figure 8 It is a schematic structural diagram of a battery box according to a fourth embodiment of the present utility model.
[0028] Figure numerals: 1, battery box, 2, controller cover, 3, front cover, 4, connecting block, 5, female connector, 6, first terminal, 7, connecting groove, 8, first assembly groove, 9, first inclined surface, 10, second connecting hole, 11, male connector, 12, second inclined surface, 13, second terminal, 14, first positioning hole, 15, second positioning hole, 16, second assembly groove, 17, third inclined surface, 18, fourth inclined surface, 19, fourth positioning hole, 20, plug-in part, 21, connecting piece, 22, introduction part, 23, handle, 24, rotating block, 25, groove, 26, stopper. DETAILED DESCRIPTION
[0029] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0030] In the description of the present invention, it should be understood that the descriptions involving orientation, such as up, down, left, right, front, back, etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the modules or components referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0031] In the description of the utility model, if there is a description of first and second, it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0032] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0033] The first embodiment of the utility model:
[0034] like Figure 1-Figure 5 As shown, an embodiment of the utility model provides an electrical connection docking structure of a battery box.
[0035] An electrical connection docking structure of a battery box, characterized in that: it includes a battery box 1 and a controller cover 2, the top of the battery box 1 is provided with a front cover 3, the top of the front cover 3 protrudes outward to form a connection block 4, the connection block 4 is provided with a first connection hole, a female connector 5 is installed in the first connection hole, and a plurality of first terminals 6 are arranged in the female connector 5, the middle part of the controller cover 2 is recessed inward to form a connection groove 7, the bottom of the connection groove 7 is provided with a first assembly groove 8, and one side of the first assembly groove 8 is provided with a first inclined surface 9 A second connecting hole 10 is provided on the first assembly groove 8, a male connector 11 is installed in the second connecting hole 10, a second inclined surface 12 is provided on one side of the male connector 11, the first inclined surface 9 is provided corresponding to the second inclined surface 12, a plurality of second terminals 13 are provided on the male connector 11, the first terminal 6 is provided corresponding to the second terminal 13, when the male connector 11 is plugged into the female connector 5, the connecting block 4 extends into the connecting groove 7, and the first terminal 6 is plugged into the second terminal 13 one by one.
[0036] The utility model forms a connecting block 4 by protruding outward from the top of the front cover 3, and a connecting groove 7 is formed by recessing inward from the middle of the controller cover 2. When the male connector 11 is plugged into the female connector 5, the connecting block 4 extends into the connecting groove 7, and the connecting groove 7 can effectively avoid interference from other components on the front cover 3. The connection stability between the male connector 11 and the female connector 5 is strong, and after long-term use, even if the components on the front cover 3 are slightly deformed, the design of the connecting groove 7 can still ensure stable connection. At the same time, a first inclined surface 9 is provided on one side of the first assembly groove 8, and a second connecting hole 10 is opened on the first assembly groove 8. The male connector 11 is installed in the second connecting hole 10, and a second inclined surface 12 is provided on one side of the male connector 11. The first inclined surface 9 and the second inclined surface 12 are correspondingly arranged, which can effectively prevent mistakes. When the assembly direction is wrong, it cannot be installed, and the operator will not install the male connector 11 incorrectly, thereby ensuring safety and service life.
[0037] In the electrical connection docking structure of a battery box described in this embodiment, both ends of the first assembly groove 8 are provided with first positioning holes 14, and both ends of the male connector 11 are provided with second positioning holes 15, and the first positioning holes 14 are provided correspondingly to the second positioning holes 15. Specifically, the above positioning structure is simple, easy to install, and has good structural stability.
[0038] In the electrical connection docking structure of a battery box described in this embodiment, a second assembly groove 16 is provided on the top of the inner wall of the front cover 3, a third inclined surface 17 is provided on one side of the second assembly groove 16, a fourth inclined surface 18 is provided on one side of the female connector 5, and the third inclined surface 17 is provided corresponding to the fourth inclined surface 18. Specifically, the above arrangement facilitates the installation of the female connector 5, has a fool-proof function, and the operator will not make installation errors.
[0039] In the electrical connection docking structure of a battery box described in this embodiment, both ends of the second assembly groove 16 are provided with third positioning holes, both ends of the female connector 5 are provided with fourth positioning holes 19, and the third positioning holes are provided corresponding to the fourth positioning holes 19. Specifically, the above positioning structure is simple, easy to install, and has good structural stability.
[0040] In the electrical connection docking structure of a battery box described in this embodiment, the top of the front cover 3 is inclined. Specifically, the inclination angle of this embodiment is 17.5°.
[0041] In the electrical connection docking structure of a battery box described in this embodiment, the front end of the first terminal 6 is provided with a plug-in portion 20, and the plug-in portion 20 is provided with two connecting pieces 21, and the front end and the top of the connecting piece 21 are bent outward to form an introduction portion 22. Specifically, the above-mentioned setting structure facilitates the introduction of the second terminal 13, and the terminal introduction opening of the female connector 5 is correspondingly arranged with the introduction portion 22.
[0042] In the electrical connection and docking structure of a battery box described in this embodiment, five first terminals 6 and five second terminals 13 are provided.
[0043] In the electrical connection docking structure of a battery box described in this embodiment, a U-shaped limit groove and a handle 23 are provided on the front cover 3, the handle 23 is located in the U-shaped limit groove, both ends of the U-shaped limit groove are provided with limit holes, and both ends of the handle 23 are provided with rotating blocks 24, and the rotating blocks 24 are movably arranged in the limit holes. Specifically, the above arrangement enables the handle 23 to rotate, and the battery box 1 can be lifted. When the battery box 1 is installed on the electric bicycle, the handle 23 can be placed in the U-shaped limit groove.
[0044] In the electrical connection docking structure of a battery box described in this embodiment, the front cover 3 is provided with a groove 25, and the groove 25 is connected to the limiting groove. Specifically, the handle 23 can be pulled out by inserting into the groove 25.
[0045] The second embodiment of the utility model:
[0046] like Figure 6 As shown, the difference between this embodiment and the first embodiment is that: a through slot is provided on the front cover 3, the two ends of the through slot are connected with the two ends of the U-shaped limiting slot, the through slot is arranged on the axis of the two limiting holes, and a stopper 26 is detachably provided on the through slot, and the stopper 26 is located at the outer periphery of the handle 23. Specifically, after the rotating block 24 is installed in the limiting hole, the stopper 26 is installed to prevent the rotating block 24 from sliding out of the limiting hole.
[0047] The third embodiment of the present utility model:
[0048] like Figure 7 As shown, the difference between this embodiment and the first embodiment is that the top inclination angle of the front cover 3 is 40°.
[0049] The fourth embodiment of the present utility model:
[0050] like Figure 8 As shown, the difference between this embodiment and the first embodiment is that the capacity of the battery box 1 is smaller, and thus the size of the front cover 3 and the controller cover 2 are different from those of the embodiment, such as the protrusion height of the connecting block 4 and the depth of the connecting groove 7 are also different.
[0051] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. An electrical connection docking structure of a battery box, characterized in that: It includes a battery box and a controller cover, a front cover is provided on the top of the battery box, the top of the front cover protrudes outward to form a connecting block, a first connecting hole is provided on the connecting block, a female connector is installed in the first connecting hole, a plurality of first terminals are provided in the female connector, the middle part of the controller cover is recessed inward to form a connecting groove, a first assembly groove is provided at the bottom of the connecting groove, a first inclined surface is provided on one side of the first assembly groove, a second connecting hole is provided on the first assembly groove, a male connector is installed in the second connecting hole, a second inclined surface is provided on one side of the male connector, the first inclined surface is corresponding to the second inclined surface, a plurality of second terminals are provided on the male connector, the first terminal is corresponding to the second terminal, when the male connector is plugged into the female connector, the connecting block extends into the connecting groove, and the first terminal is plugged into the second terminal one by one.
2. The electrical connection docking structure of a battery box according to claim 1, characterized in that: Both ends of the first assembly groove are provided with first positioning holes, and both ends of the male connector are provided with second positioning holes, and the first positioning holes are provided correspondingly to the second positioning holes.
3. The electrical connection docking structure of a battery box according to claim 1, characterized in that: A second assembly groove is arranged at the top of the inner wall of the front cover, a third inclined surface is arranged at one side of the second assembly groove, a fourth inclined surface is arranged at one side of the female connector, and the third inclined surface is arranged corresponding to the fourth inclined surface.
4. The electrical connection docking structure of a battery box according to claim 3, characterized in that: Both ends of the second assembly groove are provided with third positioning holes, and both ends of the female connector are provided with fourth positioning holes, and the third positioning holes are provided correspondingly to the fourth positioning holes.
5. The electrical connection docking structure of a battery box according to claim 1, characterized in that: The top of the front cover is arranged tilted.
6. The electrical connection docking structure of a battery box according to claim 1, characterized in that: The front end of the first terminal is provided with an inserting portion, and the inserting portion is provided with two connecting pieces, and the front end and the top of the connecting piece are bent outward to form an introduction portion.
7. The electrical connection docking structure of a battery box according to claim 1, characterized in that: The number of the first terminals and the number of the second terminals are five.
8. The electrical connection docking structure of a battery box according to claim 1, characterized in that: The front cover is provided with a U-shaped limiting groove and a handle, the handle is located in the U-shaped limiting groove, both ends of the U-shaped limiting groove are provided with limiting holes, and both ends of the handle are provided with rotating blocks, and the rotating blocks are movably arranged in the limiting holes.
9. The electrical connection docking structure of a battery box according to claim 8, characterized in that: The front cover is provided with a groove, and the groove is communicated with the limiting groove.
10. The electrical connection docking structure of a battery box according to claim 8, characterized in that: The front cover is provided with a through slot, the two ends of which are connected with the two ends of the U-shaped limiting slot, the through slot is arranged on the axis of the two limiting holes, and a stopper is detachably provided on the through slot, and the stopper is located at the periphery of the handle.