Loudspeaker processing die

By designing a speaker processing mold, using wire grooves and mold structures to position and weld the voice coil wire to the copper sheet, the problem of cutting and welding of voice coil wires in the prior art is solved, and the production efficiency and quality stability of the speaker are improved.

CN222763993UActive Publication Date: 2025-04-15深圳市云科实业有限公司
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Patent Information

Application Number
CN202421519224.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-15
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing speaker assembly fixture has poor structural design, which makes it difficult to cut and weld the voice coil wire, resulting in unstable speaker quality and a large number of bad products, which cannot meet the production needs of users.

Method used

A speaker processing mold is designed, and the wire of the voice coil is placed and positioned in advance using the wire groove, combined with the bracket equipped with the copper sheet to connect it to the voice coil, and press and hold positioning with the first upper seat, and then cut and weld the wire to the copper sheet with the avoidance port.

Benefits of technology

It realizes lead welding between the voice coil and the copper sheet, improves product production efficiency and quality stability, meets user needs, and has a wide range of applications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a loudspeaker processing die. The loudspeaker processing die comprises a lower die holder and a first upper die holder, the lower die base is provided with a first station and a second station, the second station is of a runway type structure, the first station is located on the inner periphery of the second station, an avoiding opening is formed between the first station and the second station, the lower die base is provided with a wire groove, and the wire groove is communicated with the second station. The first upper die base is provided with a third station, and when the first upper die base is arranged on the lower die base, the upper end face and the lower end face of the support are limited to the corresponding stations respectively. Thus, after the wire of the voice coil is placed and positioned in advance through the wire groove, the support provided with the copper sheet is connected with the voice coil, the first upper die base is matched to press and position the voice coil, the support and the first upper die base, and then the receding opening is used for cutting the wire and welding the wire to the copper sheet, so that lead welding between the voice coil and the copper sheet is achieved, and the production efficiency and the quality stability of products are improved; the use requirements of users are met, and the application range is wide.
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Description

Technical Field

[0001] The utility model relates to the technology of mold field, in particular to a loudspeaker processing mold. Background Art

[0002] With the advancement of technology and the improvement of people's living standards, the electronic products market has developed rapidly, and consumption upgrades have prompted people to pursue high-quality audio and personalized appearance. At present, a speaker is a transducer device that converts electrical signals into sound signals. Audio electrical energy causes the speaker cone or membrane to vibrate and resonate or resonate with the surrounding air through electromagnetic, piezoelectric or electrostatic effects to make sound. With the rapid development of speakers, people's requirements for sound are getting higher and higher. The performance of the speaker has a great impact on the sound quality. Since the speaker is the weakest device, in the production of speakers, the various components are generally assembled manually between the various processes. Since everyone's operating methods are not fixed and consistent, the sound quality of each speaker is different. At the same time, manual work is not only inefficient.

[0003] Later, a speaker assembly jig appeared on the market, which placed each component on the corresponding jig in each process and then assembled and connected them, thereby improving the production efficiency of the speaker and ensuring the stability of the speaker's sound quality. However, the existing assembly jig has a poor structural design. The voice coil needs to cut the wire on the voice coil to a certain length and then weld the wire to the copper sheet. This process is generally performed after the voice coil and the copper sheet are assembled and connected on the jig. It is difficult to manually lead out the voice coil wire, cut it to an appropriate length and weld it to the copper sheet. As a result, the subsequent quality of the speaker is unstable and a large number of defective products appear. It cannot meet the production needs of users and has a small scope of application.

[0004] Therefore, it is necessary to study a new technical solution to solve the above problems. Utility Model Content

[0005] In view of this, the utility model aims to solve the deficiencies in the prior art, and its main purpose is to provide a loudspeaker processing mold, which uses a wire groove to pre-position the wire of the voice coil and then connects the bracket equipped with the copper sheet to the voice coil, cooperates with the first upper mold seat to press and hold the three in position, and then uses the avoidance opening to cut the wire and weld it to the copper sheet, thereby realizing the lead welding between the voice coil and the copper sheet, improving the production efficiency and quality stability of the product, meeting the user's usage needs, and having a wide range of applications.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A loudspeaker processing mold comprises a lower mold base and a first upper mold base; wherein: the lower mold base has a first station for placing a positioning voice coil and a second station for placing the lower end surface of a positioning bracket, the second station is a runway-type structure, the first station is located at the inner periphery of the second station, and an escape port is provided between the first station and the second station to facilitate the subsequent welding of the voice coil and a copper sheet, the lower mold base is provided with a wire groove for placing wires, and the inner end of the wire groove is connected to the second station; the first upper mold base is detachably arranged at the upper end of the lower mold base, and the lower end of the first upper mold base is provided with a third station for pressing the upper end surface of the positioning bracket, and when the first upper mold base is arranged on the lower mold base, the upper and lower end surfaces of the bracket are respectively restricted by the corresponding stations.

[0008] As a preferred solution, the first station has a positioning step, and the positioning step is provided with a boss extending upward. When the voice coil is sleeved on the boss, the lower end of the voice coil abuts against the upper end of the positioning step.

[0009] As a preferred solution, the boss has a through hole that passes through the lower die base from top to bottom, and an identification portion for prompting the wire to extend toward the wire groove is provided on the inner wall of the through hole corresponding to the direction of the wire groove.

[0010] As a preferred solution, the third station is provided with a pressing portion for pressing and connecting the copper sheet on the bracket with the voice coil.

[0011] As a preferred solution, it also includes a second upper mold seat, and a fourth station for positioning the drum paper is set at the lower end of the second upper mold seat. When the bracket is connected to the voice coil, the first upper mold seat is separated from the lower mold seat, and the second upper mold seat equipped with the drum paper and the lower mold seat equipped with the bracket and the voice coil are molded together, thereby realizing the assembly connection between the bracket, the voice coil and the drum paper.

[0012] As a preferred solution, a positioning column for positioning the wire winding is provided on the lower die seat, and the positioning column is located on the side of the outer end of the wire groove.

[0013] As a preferred solution, a positioning groove is provided on the lower mold base, and the first upper mold base and the second upper mold base are both provided with positioning protrusions matching the positioning groove, and the positioning protrusions are adapted to be positioned on the positioning groove to achieve matching connections between the lower mold base and the first upper mold base, and between the lower mold base and the second upper mold base.

[0014] Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that it mainly adopts the design of each mold base, uses the wire groove to pre-position the wire of the voice coil, and then connects the bracket equipped with the copper sheet to the voice coil, cooperates with the first upper mold base to press and position the three, and then uses the avoidance opening to cut the wire and weld it to the copper sheet, thereby realizing the lead welding between the voice coil and the copper sheet, improving the production efficiency and quality stability of the product, meeting the use needs of users, and having a wide range of applications;

[0015] Furthermore, the setting of the positioning step and the boss is conducive to the placement and positioning of the voice coil, and the setting of the marking part facilitates the user to place the voice coil and the wire at the work station and the wire lead-out and placement on the wire groove accurately, ensuring the quality of the product. At the same time, the setting of the holding part is conducive to improving the stability of the connection between the voice coil and the copper sheet.

[0016] In addition, the setting of the second upper die seat further improves the production efficiency of the product. At the same time, the setting of the positioning column, which uses the positioning column to wind and position the outer end of the wire, is conducive to the placement and positioning of the wire on the wire slot, thereby facilitating the subsequent wire cutting operation, ensuring the welding effect of the wire on the copper sheet, and the product quality stability is good.

[0017] In order to more clearly illustrate the structural features and functions of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional schematic diagram of an embodiment of the utility model;

[0019] Figure 2 It is a partial enlarged schematic diagram of an embodiment of the utility model;

[0020] Figure 3 It is a three-dimensional schematic diagram from another angle of an embodiment of the utility model.

[0021] Description of the accompanying drawings:

[0022] 11. Lower die base 111. First station

[0023] 112. Second workstation 113. Avoidance

[0024] 114, Wire Trough 115, Positioning Step

[0025] 116, boss 117, through hole

[0026] 118. Identification part 119. Positioning column

[0027] 12. First upper mold base 121, third station

[0028] 122, holding portion 13, second upper mold seat

[0029] 131. Fourth station 14. Positioning groove

[0030] 15. Positioning protrusion. DETAILED DESCRIPTION

[0031] Please refer to Figures 1 to 3 As shown, it shows the specific structure of an embodiment of the utility model.

[0032] A speaker processing mold includes a lower mold base 11 and a first upper mold base 12; wherein:

[0033] The lower die base 11 has a first station 111 for placing a positioning voice coil and a second station 112 for placing the lower end surface of the positioning bracket. The second station 112 is a runway-shaped structure. The first station 111 is located inside the second station 112. An escape opening 113 is provided between the first station 111 and the second station 112 to facilitate subsequent welding of the voice coil and the copper sheet. The lower die base 11 is provided with a wire groove 114 for placing wires, and the inner end of the wire groove 114 is connected to the second station 112.

[0034] The first upper mold seat 12 is detachably arranged at the upper end of the lower mold seat 11, and the lower end of the first upper mold seat 12 is provided with a third station 121 for pressing and positioning the upper end surface of the bracket. When the first upper mold seat 12 is arranged on the lower mold seat 11, the upper and lower end surfaces of the bracket are respectively restricted by the corresponding stations; it also includes a second upper mold seat 13, and the lower end of the second upper mold seat 13 is provided with a fourth station 131 for positioning the drum paper. When the bracket is connected to the voice coil, the first upper mold seat 12 is separated from the lower mold seat 11, and the second upper mold seat 13 equipped with the drum paper is molded up and down with the lower mold seat 11 equipped with the bracket and the voice coil, so as to realize the assembly between the bracket, the voice coil and the drum paper. Assembly and connection; in this embodiment, the first station, the second station, the third station and the fourth station are each provided with four and are arranged at intervals on the corresponding mold bases; in this way, the wire of the voice coil is pre-positioned by using the wire groove and then the bracket equipped with the copper sheet is connected to the voice coil, the three are pressed and positioned in cooperation with the first upper mold base, and then the wire is cut and welded to the copper sheet by the avoidance opening, thereby realizing the lead welding between the voice coil and the copper sheet, improving the production efficiency and quality stability of the product, and cooperating with the setting of the second upper mold base, it is beneficial to the assembly process between the drum paper and the bracket, further improving the production efficiency of the product, meeting the user's use needs, and having a wide range of applications.

[0035] The first station 111 has a positioning step 115, and the positioning step 115 is provided with a boss 116 extending upward. When the voice coil is set on the boss, the lower end of the voice coil is against the upper end of the positioning step. The boss 116 has a through hole 117 that passes through the lower mold base from top to bottom. The inner wall of the through hole 117 is provided with an identification portion 118 corresponding to the wire groove direction for prompting the wire to extend toward the wire groove. Specifically, the third station 121 is provided with a holding portion 122 for connecting the copper sheet on the holding bracket with the voice coil. In this way, the setting of the positioning step and the boss is conducive to the placement and positioning of the voice coil, and the setting of the identification portion facilitates the user to place the voice coil and the wire in the position direction on the station and the wire lead-out and placement on the wire groove accurately, thereby ensuring the quality of the product. At the same time, the setting of the holding portion is conducive to improving the stability of the connection between the voice coil and the copper sheet.

[0036] The lower die base 11 is provided with a positioning column 119 for positioning the wire winding, and the positioning column 119 is located on the side of the outer end of the wire slot 114. In this way, the outer end of the wire is wound and positioned using the positioning column, which is conducive to the placement and positioning of the wire on the wire slot, thereby facilitating the subsequent wire cutting operation, ensuring the welding effect of the wire on the copper sheet, and having good product quality stability.

[0037] In addition, a positioning groove 14 is provided on the lower mold base 11, and the first upper mold base 12 and the second upper mold base 13 are both provided with positioning protrusions 15 matching the positioning grooves. The positioning protrusions 15 are adapted to be positioned on the positioning grooves 14 to achieve matching connections between the lower mold base 11 and the first upper mold base 12, and between the lower mold base 11 and the second upper mold base 13, so as to facilitate matching positioning between the lower mold base and the corresponding upper mold base, thereby ensuring the mold clamping effect and improving the processing quality of the product.

[0038] The design focus of the utility model is that it mainly uses the design of each mold base to pre-position the wire of the voice coil by using the wire groove, then connect the bracket equipped with the copper sheet to the voice coil, cooperate with the first upper mold base to press and position the three, and then use the avoidance to cut the wire and weld it on the copper sheet, so as to realize the lead welding between the voice coil and the copper sheet, improve the production efficiency and quality stability of the product, meet the use needs of users, and have a wide range of applications;

[0039] Furthermore, the setting of the positioning step and the boss is conducive to the placement and positioning of the voice coil, and the setting of the marking part facilitates the user to place the voice coil and the wire at the work station and the wire lead-out and placement on the wire groove accurately, ensuring the quality of the product. At the same time, the setting of the holding part is conducive to improving the stability of the connection between the voice coil and the copper sheet.

[0040] In addition, the setting of the second upper die seat further improves the production efficiency of the product. At the same time, the setting of the positioning column, which uses the positioning column to wind and position the outer end of the wire, is conducive to the placement and positioning of the wire on the wire slot, thereby facilitating the subsequent wire cutting operation, ensuring the welding effect of the wire on the copper sheet, and the product quality stability is good.

[0041] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A speaker processing mold, characterized in that: It includes a lower mold base and a first upper mold base; wherein: the lower mold base has a first station for placing a positioning voice coil and a second station for placing the lower end face of a positioning bracket, the second station is a runway-type structure, the first station is located in the inner periphery of the second station, and an escape port is provided between the first station and the second station to facilitate the subsequent welding of the voice coil and the copper sheet, the lower mold base is provided with a wire groove for placing wires, and the inner end of the wire groove is connected to the second station; the first upper mold base is detachably arranged at the upper end of the lower mold base, and the lower end of the first upper mold base is provided with a third station for pressing the upper end face of the positioning bracket, and when the first upper mold base is arranged on the lower mold base, the upper and lower end faces of the bracket are respectively restricted by the corresponding stations.

2. A speaker processing mold according to claim 1, characterized in that: The first station has a positioning step, and the positioning step is provided with a boss extending upward. When the voice coil is sleeved on the boss, the lower end of the voice coil abuts against the upper end of the positioning step.

3. The loudspeaker processing mold according to claim 2, characterized in that: The boss has a through hole that passes through the lower die seat from top to bottom, and an identification portion for prompting the wire material to extend toward the wire groove is arranged on the inner wall of the through hole corresponding to the direction of the wire groove.

4. The loudspeaker processing mold according to claim 1, characterized in that: The third station is provided with a pressing part for pressing and connecting the copper sheet on the bracket with the voice coil.

5. The loudspeaker processing mold according to claim 1, characterized in that: It also includes a second upper mold seat, and a fourth station for positioning the drum paper is arranged at the lower end of the second upper mold seat. When the bracket is connected to the voice coil, the first upper mold seat is separated from the lower mold seat, and the second upper mold seat equipped with the drum paper and the lower mold seat equipped with the bracket and the voice coil are molded together, thereby realizing the assembly connection between the bracket, the voice coil and the drum paper.

6. The loudspeaker processing mold according to claim 5, characterized in that: The lower die seat is provided with a positioning column for positioning the wire winding, and the positioning column is located on the side of the outer end of the wire groove.

7. The loudspeaker processing mold according to claim 5, characterized in that: The lower die seat is provided with a positioning groove, and the first upper die seat and the second upper die seat are both provided with a positioning protrusion matching the positioning groove, and the positioning protrusion is adapted to be positioned on the positioning groove to achieve matching connection between the lower die seat and the first upper die seat, and between the lower die seat and the second upper die seat.