Material pre-forming auxiliary device

By designing material preforming auxiliary devices, preforming egg sheet raw materials on the conveyor belt using molding grooves, the problem of difficult control of egg sheet raw materials is solved, improving production efficiency and reducing waste.

CN222764764UActive Publication Date: 2025-04-18JIN GUANHONG (TAIAN) BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421658837.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-04-18
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The shape and thickness of the egg slices are difficult to control before steaming and baking, resulting in irregular shapes and waste when slicing.

Method used

A material preforming auxiliary device is designed, including a vertically arranged support rod and a molding groove, and the egg sheet raw material is preformed on the conveyor belt through the molding groove to form a rectangular sheet shape.

Benefits of technology

The preformation of egg slice raw materials is achieved, production efficiency is improved, and raw material waste is reduced during subsequent slices.

✦ Generated by Eureka AI based on patent content.

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Abstract

The material pre-forming auxiliary device comprises a vertically-arranged supporting rod, and the upper end of the supporting rod is connected with a forming groove in a hinged mode; the forming groove comprises a rectangular bottom plate which is transversely arranged and rectangular side plates which are vertically arranged on the two sides of the bottom plate, baffles are further connected to one ends of the bottom plate and the side plates, and the forming groove is of a rectangular groove-shaped structure which is defined by the bottom plate, the side plates and the baffles and is provided with an opening in one end; the upper end of the supporting rod is hinged to the lower side of the bottom plate, and the rotating axis of the bottom plate is perpendicular to the center line in the length direction. The opening end of the forming groove is placed at the position where the conveying belt begins to convey, the supporting rod and the conveying belt rack are fixed together after the angle is adjusted, and egg slice raw materials are added from one side of a baffle of the forming groove and flow to the conveying belt through the opening in the shape of a rectangular slice. And the working efficiency is improved, and raw material waste during subsequent slicing is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of egg slice production, in particular to a material preforming auxiliary device. Background Art

[0002] Egg slices are a kind of food made by mixing egg liquid, starch and other seasonings, adding a certain amount of water and stirring to form egg slice raw materials, and then discharging the materials in a certain amount and letting the egg slice raw materials fall on a steaming and baking line for steaming and baking. In actual production, the shape of egg slices is generally square or round. When making square egg slices, the egg slice raw materials need to be spread directly on the steaming and baking line for steaming and baking, and then sliced. However, the shape and thickness of the egg slice raw materials are difficult to control when spreading them on the steaming and baking line. If the steaming and baking line or the conveyor belt is set to the required shape, the production cost is too high, and it cannot be used for the production of foods of other shapes later. If the shape of the raw materials is not controlled, irregular shapes are likely to appear, resulting in more scraps when slicing, causing waste. Utility Model Content

[0003] In order to solve the technical problem that the shape and thickness of egg slice raw materials are difficult to control and cannot be preformed in the above-mentioned background technology, the utility model provides a material preforming auxiliary device.

[0004] The technical solution of this utility model is as follows:

[0005] A material preforming auxiliary device includes a vertically arranged support rod, the upper end of which is hingedly connected to a forming groove; the forming groove includes a horizontally arranged rectangular bottom plate, and rectangular side plates vertically arranged on both sides of the bottom plate, one end of the bottom plate and the side plate is also connected to a baffle, and the forming groove is a rectangular groove-shaped structure with one end open and surrounded by the bottom plate, the side plate and the baffle; the upper end of the support rod is hinged to the lower side of the bottom plate, and the rotation axis of the bottom plate is perpendicular to its midline along the length direction. The open end of the forming groove is placed at the position where the conveyor belt starts to convey, and the support rod is fixed to the conveyor belt frame after adjusting the angle. The egg slice raw material is added from one side of the forming groove baffle, pre-formed in the forming groove, and flows through the opening to the conveyor belt in the shape of a rectangular slice, and continues to move to the steaming and baking line under the action of the conveyor belt.

[0006] Furthermore, the distance between the hinged end of the support rod and the baffle is smaller than the distance to the opening of the forming groove, thereby increasing the stability of the forming groove at the conveyor belt and preventing the forming groove from tipping over.

[0007] Preferably, the distance between the hinged end of the support rod and the baffle is 1 / 3 of the length of the molding groove, ensuring that when the angle is adjusted, one side of the molding groove baffle is always higher than the opening side, increasing the fluidity of the egg slice material and preventing the molding groove from tipping over.

[0008] Further preferably, the support rod is also movably provided with a clamp, and can be connected to the conveyor belt frame through the clamp, and can be fixedly connected to the transmission belt frame through the clamp, and the angle of the forming groove can be adjusted by moving the position of the clamp on the support rod.

[0009] As a preferred embodiment, a connecting rod is also disposed transversely on the lower side of the bottom plate, and the upper end of the support rod is hinged to the connecting rod; the rotation axis of the bottom plate is parallel to the connecting rod, and a plurality of the forming grooves are disposed along the length direction of the connecting rod. Multiple forming grooves can increase the production efficiency of the egg slices, and the setting of the connecting rod can not only realize the hinge connection between the forming groove and the support rod, but also connect the plurality of forming grooves together to increase their stability and integrity.

[0010] Furthermore, a plurality of support rods are arranged in parallel to increase the stability of the overall structure, and each of the support rods is provided with a clamp that can be connected to a conveyor belt frame to strengthen the connection with the transmission belt.

[0011] Preferably, a rotating ring is provided at the upper end of the support rod, and the connecting rod is arranged through the rotating ring. The connecting rod can rotate in the rotating ring to adapt to the changes of different angles between the molding groove and the support rod.

[0012] As a preferred embodiment, a locking piece is further provided on the rotating ring. After adjusting the angle between the molding groove and the support rod, the locking piece is tightened and the rotating ring stops rotating, thereby further preventing the molding groove from tipping over when adding materials.

[0013] Further preferably, the length of the forming groove is 20cm-30cm, and the width is 10cm-15cm, which can adapt to the egg slice shape required by the market while avoiding waste caused by over-large products.

[0014] Through the above design, the utility model provides a material preforming auxiliary device, which can preform the egg slice raw material before steaming and baking, place the opening end of the forming groove at the position where the conveyor belt starts to convey, adjust the inclination angle of the forming groove according to the raw material flow rate and the required finished product thickness, and then fix the support rod and the conveyor belt frame together through the clamp, add the egg slice raw material from one side of the forming groove baffle, preform it in the forming groove, and flow through the opening to the conveyor belt in the shape of a rectangular slice, and continue to move to the steaming and baking line under the action of the conveyor belt. If the raw material flow rate is found to be inappropriate during use, the clamp and the tightening piece can be loosened at any time to adjust the angle. The utility model is easy to operate, preforms the egg slice raw material before steaming and baking, increases work efficiency, and reduces the waste of raw materials during subsequent slicing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In the attached picture:

[0016] Figure 1 is a schematic top view of a preforming device in an embodiment;

[0017] Figure 2 is a bottom view schematic diagram of a preforming device in an embodiment;

[0018] The components represented by the reference numerals in the figure are:

[0019] 1. Support rod; 11. Clamp; 12. Rotating ring; 13. Fixed rod; 2. Forming groove; 21. Baffle; 22. Connecting rod; 3. Connecting plate. DETAILED DESCRIPTION

[0020] Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings.

[0021] Example

[0022] Combination Figure 1 to Figure 2 This embodiment provides a material preforming auxiliary device, including a vertically arranged support rod 1, and the upper end of the support rod 1 is hingedly connected to a forming groove 2. The specific structure of the preforming device (the above-mentioned material preforming auxiliary device) is described in detail below.

[0023] In this example, the molding groove 2 includes a rectangular bottom plate arranged horizontally, and rectangular side plates arranged vertically on both sides of the bottom plate, and one end of the bottom plate and the side plate is further connected to a baffle 21, and the molding groove 2 is a rectangular groove structure surrounded by the bottom plate, the side plate and the baffle 21 with one end open;

[0024] In a specific embodiment, the length of the forming groove 2 is set to 20cm-30cm, and the width is set to 10cm-15cm, which can adapt to the egg slice shape required by the market while avoiding waste caused by excessive product size.

[0025] In a specific implementation, the height of the baffle 21 is higher than the side plates on both sides. The egg slice raw materials are generally extruded from the discharge port of the extrusion pump. The higher baffle 21 can increase the distance between the discharge port of the extrusion pump and the bottom plate, reducing the accumulation of raw materials.

[0026] In this example, the upper end of the support rod 1 is hinged to the lower side of the base plate, and the rotation axis of the base plate is perpendicular to its midline along the length direction.

[0027] Specifically, a connecting rod 22 is also disposed transversely on the lower side of the bottom plate, and the upper end of the support rod 1 is hinged to the connecting rod 22; the rotation axis of the bottom plate is parallel to the connecting rod 22, and a plurality of the molding grooves 2 are disposed along the length direction of the connecting rod 22, and a connecting plate 3 is disposed between two adjacent molding grooves 2. Multiple molding grooves 2 can increase the production efficiency of egg slices, and the provision of the connecting rod 22 can not only realize the hinge connection between the molding groove 2 and the support rod 1, but also connect the plurality of molding grooves 2 together to increase their stability and integrity.

[0028] In a specific implementation, a rotating ring 12 is provided at the upper end of the support rod 1, and the connecting rod 22 is arranged through the rotating ring 12. The connecting rod 22 can rotate in the rotating ring 12 to adapt to the changes of different angles between the forming groove 2 and the support rod 1. Specifically, a U-shaped piece is connected between the support rod 1 and the rotating ring 12, the opening of the U-shaped piece faces the rotating ring 12, and the two ends of the U-shaped piece are welded to the two ends of the rotating ring 12. The side of the U-shaped piece facing away from the opening is welded to the support rod 1, thereby increasing the connection points between the support rod 1 and the rotating ring 12 and enhancing its structural stability.

[0029] As a preferred embodiment, a locking piece is further provided on the rotating ring 12. After adjusting the angle between the molding groove 2 and the support rod 1, the locking piece is tightened and the rotating ring 12 stops rotating, further preventing the molding groove 2 from tipping over when adding materials.

[0030] Furthermore, the distance between the hinged end of the support rod 1 and the baffle 21 is smaller than the distance to the opening of the molding groove 2, thereby increasing the stability of the molding groove 2 at the conveyor belt and preventing the molding groove 2 from tipping over.

[0031] Preferably, the distance between the hinged end of the support rod 1 and the baffle 21 is 1 / 3 of the length of the molding groove 2, ensuring that when the angle is adjusted, one side of the baffle 21 of the molding groove 2 is always higher than the opening side, thereby increasing the fluidity of the egg slice material and preventing the molding groove 2 from tipping over.

[0032] Further preferably, the support rod 1 is also movably provided with a clamp 11, and can be connected to a conveyor belt frame through the clamp 11, and can be fixedly connected to a transmission belt frame through the clamp 11, and the angle of the forming groove 2 can be adjusted by moving the position of the clamp 11 on the support rod 1.

[0033] Furthermore, a plurality of support rods 1 are arranged in parallel to increase the supporting effect of the support rods 1 , and a clamp 11 capable of being connected to a conveyor belt frame is provided on each of the plurality of support rods 1 to strengthen the connection with the transmission belt.

[0034] In a specific embodiment, a plurality of fixing rods 13 are transversely connected between the two support rods 1 to increase the structural stability of the support rods 1 and avoid tilting.

[0035] The opening end of the forming groove 2 in the utility model is placed at the position where the conveyor belt starts to convey. According to the raw material flow rate and the required finished product thickness, the inclination angle of the forming groove 2 is adjusted. Then, the support rod 1 is fixed to the conveyor belt frame through the clamp 11. The egg slice raw material is added from the side of the baffle 21 of the forming groove 2, pre-formed in the forming groove 2, and flows through the opening to the conveyor belt in the shape of a rectangular slice, and continuously moves to the steaming and baking line under the action of the conveyor belt. The operation is convenient, the egg slice raw material is pre-formed, the work efficiency is increased, and the waste of raw materials during subsequent slicing is reduced.

Claims

1. A material preforming auxiliary device, characterized in that: It comprises a vertically arranged support rod (1), the upper end of the support rod (1) being hingedly connected to a forming groove (2); The molding groove (2) comprises a rectangular bottom plate arranged transversely, and rectangular side plates arranged vertically on both sides of the bottom plate, and one end of the bottom plate and the side plate is further connected to a baffle plate (21), and the molding groove (2) is a rectangular groove structure surrounded by the bottom plate, the side plate and the baffle plate (21) with one end open; The upper end of the support rod (1) is hinged to the lower side of the base plate, and the rotation axis of the base plate is perpendicular to its midline along the length direction.

2. A material preforming auxiliary device according to claim 1, characterized in that: The distance between the hinged end of the support rod (1) and the baffle (21) is smaller than the distance between the hinged end of the support rod (1) and the opening of the molding groove (2).

3. A material preforming auxiliary device according to claim 2, characterized in that: The distance between the hinged end of the support rod (1) and the baffle (21) is 1 / 3 of the length of the molding groove (2).

4. A material preforming auxiliary device according to claim 1, characterized in that: The support rod (1) is also movably provided with a clamp (11), and can be connected to a conveyor belt frame via the clamp (11).

5. The material preforming auxiliary device according to claim 1, characterized in that: A connecting rod (22) is also disposed transversely on the lower side of the bottom plate, and the upper end of the support rod (1) is hingedly connected to the connecting rod (22); The rotation axis of the bottom plate is parallel to the connecting rod (22), and a plurality of the forming grooves (2) are provided along the length direction of the connecting rod (22).

6. A material preforming auxiliary device according to claim 5, characterized in that: A plurality of support rods (1) are arranged in parallel.

7. A material preforming auxiliary device according to claim 5, characterized in that: The upper end of the support rod (1) is provided with a rotating ring (12), and the connecting rod (22) is arranged through the rotating ring (12).

8. A material preforming auxiliary device according to claim 7, characterized in that: The rotating ring (12) is also provided with a locking piece.

9. The material preforming auxiliary device according to claim 1, characterized in that: The length of the molding groove (2) is 20cm-30cm, and the width is 10cm-15cm.