Dust falling equipment for crusher
By designing spiral feeding components, arc-shaped filter mesh and dust-reducing equipment in the crusher, the dust pollution problem generated by the crusher is solved, efficient dust collection and treatment is achieved, and the working environment quality is significantly improved.
Patent Information
- Application Number
- CN202421269536.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The dust and noise pollution generated by the crusher during the crushing process causes harm to human health and the environment. The existing bag dust collectors have problems such as non-sustaining dust removal, too small filtering area, and inability to collect dust effectively.
A dust reduction device is designed including a spiral feeding assembly, an arc filter mesh and ash collecting bucket. The spiral feeding assembly is driven and rotated by a servo motor to throw the dust particles in the material towards the inner wall of the conveying pipe. The arc filter intercepts the dust particles. The dust particles fall into the ash collecting bucket under the action of gravity and are wet in the ash collecting sink to prevent it from rising again.
It significantly improves dust reduction efficiency, reduces dust pollution during material emissions, realizes centralized collection and treatment of dust, improves working environment quality, and reduces the health risks of operators.
Smart Images

Figure CN222766381U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust reduction of crushers, in particular to dust reduction equipment used for crushers. Background Art
[0002] Crusher is a key equipment used for stone crushing, which breaks stones into small particles through impact and extrusion. However, this process will generate dust and noise pollution, which is harmful to human health and the environment. People may experience health problems such as blurred vision and hearing loss after long-term exposure to such an environment, and even cause damage to the respiratory system. Therefore, it is crucial to remove dust and reduce noise from the crusher.
[0003] At present, there are some challenges in dust removal and noise reduction for crushers. When using bag dust collectors, their non-continuous cleaning leads to significant air leakage in the grid wheel. In addition, the filter area of the bag dust collector may be too small, and the actual exhaust volume is insufficient, making it difficult to form a micro-negative pressure in the crusher discharge port and the crusher cavity, resulting in a lot of dust in the workplace environment. In order to reduce dust, water is often sprayed at the entrance of the crusher in actual operation, but this may aggravate the sticking of the filter bags of the bag dust collector and the blockage of the feeder, thereby reducing the dust removal effect.
[0004] In terms of dust collection, there are also some problems with using a grid wheel to transport the dust captured by the bag dust collector. This may lead to increased power consumption and increased mechanical maintenance workload. Frequent disassembly of the grid wheel feeder may also cause air leakage in the flange, which in turn aggravates air leakage in the ash hopper, making it impossible to effectively collect dust. Utility Model Content
[0005] The main purpose of the utility model is to provide a dust reduction device for a crusher, which can effectively solve the problems raised in the background technology.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] A dust reduction device for a crusher comprises a casing, a transmission device, a driving device, a crushing assembly and a discharge port, wherein the transmission device and the driving device are mounted on the casing, the crushing assembly is mounted in the casing, and the crushing assembly is driven by the driving device and the transmission device to move so that the material is crushed, and the discharge port is located at the lower end of the crushing assembly.
[0008] The discharge port is connected to a feed pipe, and a conveying pipe is provided at the lower end of the feed pipe, and a discharge port is provided at the other end of the conveying pipe, a spiral feeding assembly for feeding is provided in the conveying pipe, and a servo motor for driving is connected to the outer end of the spiral feeding assembly;
[0009] An arc filter is installed at the opening of the side wall of the conveying pipeline, and the side wall of the conveying pipeline is connected to an installation frame covering the arc filter. The lower end of the installation frame is connected to an ash collecting hopper, and the ash collecting hopper contains an ash collecting water tank for collecting dust.
[0010] In a further preferred embodiment, the feed pipe is connected to the discharge port, a sealing strip is provided at the connection, the feed pipe is fixed to the discharge port by bolts, and the feed pipe is fixed to the conveying pipe by welding, and the discharge port, the mounting frame and the conveying pipe are fixed by welding;
[0011] In a further preferred embodiment, the servo motor is mounted on the housing through a bracket and fasteners, and the output end of the servo motor is fixed to the spiral feeding assembly through bolts, the spiral feeding assembly includes a round rod and a spiral feeding piece, the spiral feeding piece is welded to the round rod, the round rod passes through the covers at both ends of the conveying pipeline, the round rod and the covers are mechanically sealed, and the round rod passes through the bearings provided on the covers;
[0012] In a further preferred embodiment, the arc-shaped filter screen comprises an arc-shaped grid frame and an arc-shaped filter screen, the arc-shaped filter screen is welded to the arc-shaped grid frame, the arc-shaped grid frame is fixed to the conveying pipeline by bolts, and the arc-shaped filter screen filters dust particles;
[0013] In a further preferred embodiment, the installation frame and the ash collecting hopper are connected by bolts, and a sealing strip is provided at the connection between the ash collecting hopper and the installation frame;
[0014] In a further preferred embodiment, liquid is injected into the ash collecting tank, and when the spiral feeding assembly drives the crushed material through the arc-shaped filter screen, the dust particles fall into the ash collecting tank and are collected.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] In the utility model, the rotation of the spiral feeding assembly can efficiently throw out the dust particles in the material to the inner wall of the conveying pipe, and then be effectively intercepted by the arc filter. This unique design not only greatly improves the dust reduction efficiency, but also significantly reduces the dust pollution during material discharge. The intercepted dust particles naturally fall into the ash hopper under the action of gravity, realizing the centralized collection of dust. The ash collection trough in the ash hopper can moisten the dust and effectively prevent it from being raised again, further enhancing the dust reduction effect. Through this effective dust reduction measure, the quality of the working environment is significantly improved, and the health risks faced by operators due to long-term exposure to dusty environments are greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a diagram showing the overall structure of the utility model;
[0019] Figure 3 It is a side view of the overall structure of the utility model;
[0020] Figure 4 This is a diagram showing the conveying pipeline, spiral feeding assembly and servo motor of the utility model;
[0021] Figure 5 This is an exploded view of the conveying pipeline, arc-shaped filter screen and ash collecting hopper of the utility model.
[0022] In the figure: 1. casing; 2. transmission device; 3. driving device; 4. crushing assembly; 5. discharge port; 7. feed pipe; 8. conveying pipe; 9. discharge port; 10. servo motor; 11. spiral feeding assembly; 12. mounting frame; 13. arc filter; 14. ash hopper; 15. ash collection sink. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] like Figure 1 - Figure 5 As shown, a dust reduction device for a crusher includes a housing 1, a transmission device 2, a drive device 3, a crushing assembly 4 and a discharge port 5. The transmission device 2 and the drive device 3 are mounted on the housing 1, and the crushing assembly 4 is mounted in the housing 1. The drive device 3 and the transmission device 2 work together to drive the crushing assembly 4 to crush materials. The discharge port 5 is located at the lower end of the crushing assembly 4 and is used to discharge the crushed materials.
[0025] The discharge port 5 is connected to a feed pipe 7, and a conveying pipe 8 is provided at the lower end of the pipe. A discharge port 9 is provided at the other end of the conveying pipe 8 for discharging materials. A spiral feeding assembly 11 is provided in the conveying pipe 8, and the assembly is driven by a servo motor 10. The servo motor 10 is mounted on the housing 1 through a bracket and fasteners, and is fixed to the spiral feeding assembly 11 by bolts. The spiral feeding assembly 11 includes a round rod and a spiral feeding member, and the spiral feeding member is welded to the round rod. The round rod passes through the covers at both ends of the conveying pipe 8, and a mechanical seal is achieved between the covers, and at the same time passes through the bearings provided on the covers.
[0026] The side wall of the delivery pipe 8 is provided with a hole, and an arc-shaped filter screen 13 is installed. The arc-shaped filter screen 13 is composed of an arc-shaped grid frame and an arc-shaped filter screen, and the arc-shaped filter screen is welded on the arc-shaped grid frame and fixed on the delivery pipe 8 by bolts. The arc-shaped filter screen 13 is used to filter dust particles.
[0027] The arc filter 13 is covered with a mounting frame 12, which is connected to the side wall of the conveying pipe 8. The lower end of the mounting frame 12 is connected to an ash collecting hopper 14, and a sealing strip is provided at the connection between the ash collecting hopper 14 and the mounting frame 12. An ash collecting water tank 15 is provided in the ash collecting hopper 14 for collecting dust.
[0028] The feed pipe 7 is fixed to the discharge port 5 by bolts and kept sealed. The feed pipe 7 is fixed to the conveying pipe 8 by welding, and the discharge port 9, the mounting frame 12 and the conveying pipe 8 are also fixed by welding. When the spiral feeding assembly 11 drives the crushed material to pass through the arc filter 13, the dust particles will fall into the dust collection tank 15 for collection; the crusher dust reduction device realizes the effective collection and treatment of the dust generated in the crushing process through the effective structural design and the coordinated work of the components, thereby achieving the purpose of dust reduction.
[0029] Working process: After the material is crushed by the crushing component 4, it will fall into the feed pipe 7 through the discharge port 5. Then, the material enters the conveying pipe 8 from the feed pipe 7. At this time, the spiral feeding component 11 starts to work, driven by the servo motor 10, driving the round rod and the spiral feeding piece to rotate, and pushing the material forward in a spiral manner; in this process, due to the design of the spiral feeding piece, the material forms a certain pressure in the conveying pipe 8, and this pressure helps to push the material to the discharge port 9 more smoothly. At the same time, due to the rotation of the spiral feeding piece, most of the dust particles in the material will be thrown to the inner wall of the conveying pipe 8; an arc-shaped filter screen 13 is provided on the inner wall of the conveying pipe 8, which can intercept the dust particles thrown to the inner wall and prevent them from being discharged with the material. The dust particles will fall into the ash hopper 14 under the installation frame 12 under the action of gravity; the design of the ash hopper 14 allows the dust particles to fall into it smoothly without being retained in the conveying pipe 8. At the same time, an ash collecting trough 15 is provided in the ash collecting hopper 14. When dust falls into the ash collecting trough 15, it will be moistened by the water therein, further preventing the dust from being blown up, thereby achieving a better dust reduction effect. In this way, the crusher dust reduction equipment successfully realizes the effective collection and treatment of dust during the discharging process, which not only improves the quality of the working environment, but also protects the health of the operators.
[0030] The utility model can effectively throw dust particles in the material toward the inner wall of the conveying pipe through the rotation of the spiral feeding assembly, and then be intercepted by the arc filter. This design can greatly improve the dust reduction efficiency and significantly reduce dust pollution during material discharge; the dust particles intercepted by the arc filter fall into the ash hopper under the action of gravity, realizing the centralized collection of dust. The ash collection trough in the ash hopper can moisten the dust and prevent it from being raised again, thereby further enhancing the dust reduction effect; through effective dust reduction, the quality of the working environment is significantly improved, and the health risks faced by operators due to long-term exposure to dusty environments are reduced;
[0031] The above are the preferred embodiments of the utility model and the technical principles used therein. For those skilled in the art, without departing from the spirit and scope of the utility model, any obvious changes such as equivalent transformation, simple replacement, etc. based on the technical solution of the utility model shall fall within the protection scope of the utility model.
Claims
1. A dust reduction device for a crusher, comprising a housing (1), a transmission device (2), a driving device (3), a crushing assembly (4) and a discharge port (5), wherein the transmission device (2) and the driving device (3) are mounted on the housing (1), the crushing assembly (4) is mounted in the housing (1), and the crushing assembly (4) is driven by the driving device (3) and the transmission device (2) to move so as to crush materials, and the discharge port (5) is located at the lower end of the crushing assembly (4), characterized in that: The discharge port (5) is connected to a feed pipe (7), a conveying pipe (8) is provided at the lower end of the feed pipe (7), and a discharge port (9) is provided at the other end of the conveying pipe (8), a spiral feed assembly (11) for feeding is provided in the conveying pipe (8), and a servo motor (10) for driving is connected to the outer end of the spiral feed assembly (11); An arc-shaped filter screen (13) is installed at the opening of the side wall of the conveying pipe (8), and the side wall of the conveying pipe (8) is connected to a mounting frame (12) covering the arc-shaped filter screen (13), and the lower end of the mounting frame (12) is connected to an ash collecting hopper (14), and the ash collecting hopper (14) contains an ash collecting water tank (15) for collecting dust.
2. A dust reduction device for a crusher according to claim 1, characterized in that: The feed pipe (7) is connected to the discharge port (5), a sealing strip is provided at the connection, the feed pipe (7) and the discharge port (5) are fixed by bolts, the feed pipe (7) and the conveying pipe (8) are fixed by welding, and the discharge port (9), the mounting frame (12) and the conveying pipe (8) are fixed by welding.
3. A dust reduction device for a crusher according to claim 2, characterized in that: The servo motor (10) is mounted on the housing (1) via a bracket and fasteners, and the output end of the servo motor (10) is fixed to the spiral feeding assembly (11) via bolts, the spiral feeding assembly (11) comprising a round rod and a spiral feeding piece, the spiral feeding piece being welded to the round rod, the round rod passing through the covers at both ends of the conveying pipe (8), a mechanical seal is formed between the round rod and the cover, and the round rod passes through a bearing provided on the cover.
4. A dust reduction device for a crusher according to claim 3, characterized in that: The arc-shaped filter screen (13) comprises an arc-shaped mesh frame and an arc-shaped filter screen, the arc-shaped filter screen is welded to the arc-shaped mesh frame, the arc-shaped mesh frame is fixed to the conveying pipeline (8) by bolts, and the arc-shaped filter screen (13) filters dust particles.
5. A dust reduction device for a crusher according to claim 4, characterized in that: The installation frame (12) and the ash collecting hopper (14) are connected by bolts, and a sealing strip is provided at the connection between the ash collecting hopper (14) and the installation frame (12).
6. A dust reduction device for a crusher according to claim 5, characterized in that: Liquid is injected into the ash collecting water tank (15), and when the spiral feeding assembly (11) drives the crushed material to pass through the arc-shaped filter screen (13), dust particles fall into the ash collecting water tank (15) and are collected.