PCB steel mesh micropore detection and repair instrument
By designing an automated PCB steel mesh micropore detection and repair instrument, the transport belt and cleaning components are used to automatically detect and clean flux residues on the steel mesh, the problems of low efficiency and lack of repair functions in the existing technology are solved, and efficient detection and repair are achieved.
Patent Information
- Application Number
- CN202421441336.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing PCB steel mesh micropore detection device requires manual handling of steel mesh for inspection and repair, which is inefficient and lacks repair function, resulting in flux residue, causing PCB board to leak prints or less tin.
A PCB steel mesh micropore detection and repair instrument including transport belt, flux detection assembly and cleaning assembly was designed. The PCB steel mesh is transported to the flux detection assembly through the transport belt for detection. After the residual flux is detected, the steel mesh is pushed into the cleaning assembly by using the cylinder drive push plate to clean.
Automatic steel mesh inspection and repair is realized, detection efficiency is improved, PCB board quality problems caused by flux residues are avoided, and production efficiency is improved.
Smart Images

Figure CN222766753U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PCB steel mesh micropore detection, in particular to a PCB steel mesh micropore detection and repairing instrument. Background Art
[0002] At present, the steel mesh is also called the SMT template, which is a special mold for SMT. Its main function is to help the deposition of solder paste. The purpose is to transfer the accurate amount of solder paste to the accurate position on the empty PCB. After the steel mesh is used, flux will remain on the surface, and the flux on the surface of the steel mesh needs to be cleaned. After cleaning, the steel mesh still needs to be inspected to prevent flux residue. To avoid the clogging of the steel mesh micropores by flux when the steel mesh is reused, problems such as PCB board leakage or insufficient tin will occur, affecting product quality and production efficiency. The existing detection device requires manual transportation of the steel mesh to the detection component, and classification after detection one by one, which is time-consuming and labor-intensive, and the detection efficiency is low. At the same time, the existing detection device has no repair function. After the steel mesh is tested, it needs to be manually transported to the repair process for repair, which further reduces the efficiency of steel mesh micropore detection and repair. Utility Model Content
[0003] The purpose of the utility model is to provide a PCB steel mesh micropore detection and repair instrument to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides a PCB steel mesh micropore detection and repair instrument, including a frame structure, the frame structure includes two fixed plates, a conveyor belt is arranged between the two fixed plates, the PCB steel mesh is placed on the conveyor belt for transportation, a flux detection component is arranged above the conveyor belt, the flux detection component is fixedly installed between the two fixed plates, the flux detection component detects the PCB steel mesh, a cleaning component is arranged on one side of the fixed plate, the cleaning component includes two pieces, which are fixedly installed on one side of the fixed plate, a spray pot is fixedly installed above the two pieces, a plurality of nozzles are installed on the side close to the spray pot, a plurality of splints are arranged on the side close to the spray pot, the splints are fixedly installed on the two inner side walls, two upper and lower splints are installed on the two inner side walls of the vertical plate, and a plurality of pulleys are rotatably connected to the side away from the splint.
[0005] As a further improvement of the technical solution, a transverse pushing assembly is arranged on the side of the conveyor belt away from the cleaning assembly, and the transverse pushing assembly includes a connecting box, and a cylinder is arranged in the connecting box.
[0006] As a further improvement of the present technical solution, a push rod is fixedly connected to one side of the connecting box close to the conveyor belt. The push rod is retracted in the connecting box. A push plate is fixedly installed on one end of the push rod close to the conveyor belt. The push plate is set to have the same thickness as the fixed plate.
[0007] As a further improvement of the technical solution, it is characterized in that: the push rod is arranged above the conveyor belt, and the push plate pushes the PCB steel mesh perpendicular to the direction of the conveyor belt.
[0008] As a further improvement of the technical solution, the clamping plate is provided with a chamfer near the conveyor belt, and the chamfers of the two clamping plates on a vertical plate are close to each other.
[0009] As a further improvement of the technical solution, a notch is provided on the fixed plate, two vertical plates are fixedly mounted on the side of the notch on the fixed plate away from the conveyor belt, and the push plate is clamped in the notch.
[0010] Compared with the prior art, the utility model has the following beneficial effects:
[0011] In the PCB steel mesh micropore detection and repair instrument, the PCB steel mesh placed on the conveyor belt is detected by a flux detection component. After being detected by the flux detection component, the PCB steel mesh without residual flux continues to be transported to the outside of the instrument by the conveyor belt. When the flux detection component detects that there is residual flux on the PCB steel mesh, the push plate is opened by the cylinder to push the PCB steel mesh into the two clamping plates, so that the PCB steel mesh moves under the spray pot. The pressurized cleaning agent in the spray pot is sprayed through the nozzle to clean the residual flux on the PCB steel mesh, so as to prevent the residual flux and avoid the clogging of the mesh by the flux when the steel mesh is reused. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0013] Figure 2 It is a schematic diagram of the structure of the utility model;
[0014] Figure 3 It is a schematic diagram of the structure of the utility model;
[0015] Figure 4 It is a schematic diagram of the structure of the utility model.
[0016] The meaning of each number in the figure is:
[0017] 1. Frame; 11. Fixed plate; 12. Conveyor belt;
[0018] 2. Flux detection components;
[0019] 3. Transverse push assembly; 31. Connection box; 32. Push rod; 33. Push plate;
[0020] 4. Cleaning assembly; 41. Clamp; 42. Pulley; 43. Spray pot; 44. Vertical board. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0023] Example 1
[0024] See also Figure 1-Figure 4 As shown, the present embodiment provides a PCB steel mesh micropore detection and repair instrument, including a frame structure 1, the frame structure 1 includes two oppositely arranged fixed plates 11, the fixed plates 11 are provided with a notch, and the unqualified PCB steel mesh is pushed and repaired through the notch, a conveyor belt 12 is arranged between the two fixed plates 11, and the PCB steel mesh is transported by turning on the motor to drive the conveyor belt 12, the conveyor belt 12 is installed between the two fixed plates 11 through a rotating shaft, a flux detection component 2 is arranged above the conveyor belt 12, and the PCB steel mesh placed on the conveyor belt 12 is detected by the flux detection component 2, the flux detection component 2 is fixedly installed between the two fixed plates 11, a cleaning component 4 is arranged on one side of the fixed plate 11, and a horizontal push component 3 is arranged on the side of the fixed plate 11 away from the cleaning component 4, and a cylinder is arranged in the horizontal push component 3, the flux detection component 2 controls the start and stop of the motor of the conveyor belt 12 and the cylinder in the horizontal push component 3 according to different detection results, and the horizontal push component 3 pushes the PCB steel mesh with residual flux on the surface detected by the flux detection component 2 to the cleaning component 4 for cleaning.
[0025] The horizontal pushing component 3 includes a connecting box 31, in which a cylinder controlled by the flux detection component 2 is arranged, and a push rod 32 is arranged on the side of the connecting box 31 close to the conveyor belt 12, and the push rod 32 is pushed out of the connecting box 31 by the cylinder, and a push plate 33 with the same thickness as the fixed plate 11 is fixedly installed at one end of the push rod 32 close to the conveyor belt 12. When the flux detection component 2 does not detect the presence of residual flux on the PCB steel mesh, the push plate 33 is retracted into the gap opened on the fixed plate 11 by the cylinder to prevent the PCB steel mesh from being blocked when being transported on the conveyor belt 12, and the motor is started to transport the PCB steel mesh from the other end of the conveyor belt 12 to the outside of the instrument. When the flux detection component 2 does not detect the presence of residual flux on the PCB steel mesh, the motor is turned off to stop the PCB steel mesh from continuing to move on the conveyor belt 12, and the cylinder is started to extend the push rod 32 from the connecting box 31, and the PCB steel mesh with residual flux is pushed into the cleaning component 4 through the gap perpendicular to the direction of the conveyor belt 12 for cleaning by the push plate 33.
[0026] The cleaning assembly 4 includes two oppositely arranged vertical plates 44, which are fixedly mounted on both sides of the notch of the fixed plate 11 on the side away from the conveyor belt 12. A spray pot 43 is fixedly mounted above the vertical plate 44, and a plurality of nozzles are arranged on the side of the spray pot 43 close to the vertical plate 44. The spray pot 43 contains a cleaning agent and is provided with a pressurizing device. The pressurized cleaning agent is sprayed from the nozzle to clean the PCB steel mesh entering the cleaning assembly 4 until the residual flux on the PCB steel mesh is cleaned. Two upper and lower clamping plates 41 are fixedly mounted on the two side walls of the vertical plate 44. The two clamping plates 41 on one vertical plate 44 are provided with close chamfers at one end close to the conveyor belt 12 to prevent the PCB steel mesh from being stuck when entering between the two vertical plates 44, thereby improving the operating stability of the instrument. The side of the clamping plate 41 away from the vertical plate 44 is rotatably connected to a plurality of pulleys 42, and the cleaned PCB steel mesh is moved out of the instrument through the relative rotation of the plurality of clamping plates 41.
[0027] When the PCB steel mesh micropore detection and repair instrument of this embodiment is used, the PCB steel mesh is placed on the conveyor belt 12. After being detected by the flux detection component 2, the PCB steel mesh without residual flux continues to be transported to the outside of the instrument by the conveyor belt 12. When the flux detection component 2 detects that there is residual flux on the PCB steel mesh, the conveyor belt 12 is controlled by the motor to continue to move, so that the PCB steel mesh stays between the gaps of the two fixed plates 11, and the push rod 32 pushes the push plate 33 to push the PCB steel mesh into the two clamping plates 41 by opening the cylinder. The PCB steel mesh is moved under the spray pot 43 by rotating a plurality of pulleys 42. The pressurized cleaning agent in the spray pot 43 is sprayed out through a nozzle to clean the residual flux on the PCB steel mesh to prevent the residual flux and to avoid the flux clogging the mesh when the steel mesh is reused. The flux retention of the PCB steel mesh is detected by the set flux detection component 2, and the start and stop of the horizontal push component 3 are controlled according to the corresponding program, so that the instrument can detect and clean the PCB steel mesh, which effectively improves the detection efficiency and also improves the practicality of the instrument.
[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A PCB steel mesh micropore detection and repair instrument, comprising a frame structure (1), wherein the frame structure (1) comprises two fixing plates (11), a conveyor belt (12) is arranged between the two fixing plates (11), and the PCB steel mesh is placed on the conveyor belt (12) for transportation, characterized in that: A flux detection component (2) is arranged above the conveyor belt (12). The flux detection component (2) is fixedly mounted between the two fixed plates (11). The flux detection component (2) detects the PCB steel mesh. A cleaning component (4) is arranged on one side of the fixed plate (11). The cleaning component (4) comprises two vertical plates (44). The vertical plates (44) are fixedly mounted on one side of the fixed plate (11). A spray pot (43) is fixedly mounted above the two vertical plates (44). A plurality of nozzles are mounted on the side of the spray pot (43) close to the vertical plates (44). A plurality of clamping plates (41) are mounted on the side of the spray pot (43) close to the vertical plates (44). The clamping plates (41) are fixedly mounted on the inner side walls of the two vertical plates (44). Two clamping plates (41) arranged up and down are mounted on both inner side walls of the vertical plates (44). A plurality of pulleys (42) are rotatably connected to the side of the clamping plates (41) away from the vertical plates (44).
2. The PCB steel mesh micropore detection and repairing instrument according to claim 1 is characterized in that: A transverse push assembly (3) is arranged on the side of the conveyor belt (12) away from the cleaning assembly (4), and the transverse push assembly (3) comprises a connecting box (31), and a cylinder is arranged in the connecting box (31).
3. The PCB steel mesh micropore detection and repairing instrument according to claim 2 is characterized in that: A push rod (32) is fixedly connected to one side of the connection box (31) close to the conveyor belt (12), and the push rod (32) is retractable in the connection box (31). A push plate (33) is fixedly installed at one end of the push rod (32) close to the conveyor belt (12), and the push plate (33) is set to have the same thickness as the fixed plate (11).
4. The PCB steel mesh micropore detection and repairing instrument according to claim 3 is characterized in that: The push rod (32) is arranged above the conveyor belt (12), and the push plate (33) pushes the PCB steel mesh in a direction perpendicular to the conveyor belt (12).
5. The PCB steel mesh micropore detection and repairing instrument according to claim 1, characterized in that: The clamping plate (41) is provided with a chamfer near the conveyor belt (12), and the chamfers of the two clamping plates (41) on one vertical plate (44) are close to each other.
6. The PCB steel mesh micropore detection and repairing instrument according to claim 3, characterized in that: The fixed plate (11) is provided with a notch, and two vertical plates (44) are fixedly mounted on the fixed plate (11) on a side of the notch away from the conveyor belt (12), and the push plate (33) is clamped in the notch.