Automatic purging device for gear ring
By designing an automatic purge device for ring gear, the problem of difficult removal of impurities on the surface of workpiece during ring gear processing is solved, and the impurities are automatically removed, which improves detection accuracy and working efficiency.
Patent Information
- Application Number
- CN202421329491.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-12
AI Technical Summary
During the processing of ring gear, it is difficult to effectively remove impurities on the surface of the workpiece, resulting in a decrease in detection accuracy, and manual purging increases labor intensity and reduces work efficiency.
An automatic purge device is designed, including a box, a driving mechanism, a purge mechanism and a controller. The workpiece is placed into the bracket through a robot, the movable door is automatically closed, and the solenoid valve controls the air to pass into the annular air cavity of the jet head, and the annular air outlet ejects air to remove impurities.
It realizes automatic removal of impurities on the surface of the workpiece, improves detection accuracy, reduces labor costs, improves work efficiency, and prevents impurities from splashing onto surrounding equipment.
Smart Images

Figure CN222766859U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear ring processing, in particular to an automatic blowing device for a gear ring. Background Art
[0002] When machining the gear ring, it is necessary to first machine the annular blank into a smooth surface, and then machine the tooth part. Specifically, machining the smooth surface requires machining the outer cylindrical surface, the inner ring surface and the end faces on both sides. After machining, the machining dimensions need to be inspected. Before inspection, in order to ensure the accuracy of the inspection, the surface of the workpiece needs to be cleaned first, and no impurities such as iron filings and dust can remain. At present, it is generally done manually by using an air gun for blowing, which increases labor intensity and reduces work efficiency. Summary of the invention
[0003] The main purpose of the utility model is to solve the problems existing in the above-mentioned prior art and to provide an automatic blowing device for a gear ring.
[0004] The specific scheme of the utility model is: an automatic purge device for a gear ring, comprising a box body, an opening is provided on one side of the box body, a movable door is installed at the opening, a driving mechanism is provided in the box body, the driving mechanism is used to control the switch of the movable door, a vent is provided at the bottom of the box body, a support foot is provided at each of the four corners of the bottom of the box body, a support beam is provided at the vent, a bracket for placing the gear ring is installed on the support beam, a purge mechanism is provided below the bracket, the purge mechanism comprises a nozzle, a circle of annular air cavity is provided inside the nozzle head, a circle of annular air outlet holes is provided on the top of the air cavity, the annular air outlet holes spray air to all sides, an air inlet pipe is connected to the bottom of the air cavity, the outer end of the air inlet pipe is connected to the air source, an electromagnetic valve is installed on the air inlet pipe, a controller is installed outside the box body, and the controller is signal-connected to the electromagnetic valve and the driving mechanism.
[0005] Furthermore, a fan is installed on the top of the box, and the wind direction of the fan is arranged downward.
[0006] Furthermore, a vertically arranged slide rail is provided on each side of the opening, and the movable door comprises a folding door, and a slider is provided on each side of the bottom of the folding door, and the slider is slidably connected to the corresponding slide rail.
[0007] Furthermore, the driving mechanism includes a cylinder, a cylinder body of the cylinder is connected to the box body, and an end of a piston rod of the cylinder is connected to one of the sliders.
[0008] Furthermore, the folding door is made of rubber.
[0009] Furthermore, the bracket includes a central block, on which three support rods extending horizontally outward are provided, and a limiting column is provided on the upper surface of the outer end of each support rod.
[0010] Furthermore, the support beam is a cross-shaped support beam, and the end of the cross-shaped support beam is connected to the inner wall of the box.
[0011] Compared with the prior art, the utility model has the following advantages: 1. It realizes the automatic purging function, and can put in or take out the workpiece by a robot, completely replacing manual labor, reducing labor costs and improving work efficiency; 2. The movable door is automatically closed during purging to prevent impurities and dust from splashing onto surrounding equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional schematic diagram of the utility model;
[0013] Figure 2 It is the front view of the utility model;
[0014] Figure 3 yes Figure 2 AA view;
[0015] Figure 4 yes Figure 2 BB view;
[0016] Figure 5 yes Figure 4 CC view;
[0017] In the figure: 1. box body; 2. fan; 3. slide rail; 4. slider; 5. folding door; 6. bracket; 7. support beam; 8. support leg; 9. purge mechanism; 91. jet head; 92. annular air cavity; 93. annular air outlet; 94. air inlet pipe; 10. cylinder. DETAILED DESCRIPTION
[0018] See also Figure 1-5 The present embodiment is an automatic purge device for a gear ring, comprising a box body 1, an opening is provided on one side of the box body 1, a movable door is provided at the opening, a driving mechanism is provided in the box body 1, the driving mechanism is used to control the switch of the movable door, a vent is provided at the bottom of the box body 1, a support leg 8 is provided at each of the four corners of the bottom of the box body 1, a support beam 7 is provided at the vent, a bracket 6 for placing the gear ring is provided on the support beam 7, a purge mechanism 9 is provided below the bracket 6, the purge mechanism 9 comprises a nozzle 91, a ring-shaped air cavity 92 is provided inside the nozzle 91, a ring-shaped air outlet 93 is provided at the top of the air cavity, the ring-shaped air outlet 93 sprays air to the surroundings, an air inlet pipe 94 is connected to the bottom of the air cavity, the outer end of the air inlet pipe 94 is connected to the air source, an electromagnetic valve is provided on the air inlet pipe 94, a controller is provided outside the box body 1, and the controller is signal-connected to the electromagnetic valve and the driving mechanism.
[0019] Furthermore, a fan 2 is installed on the top of the box body 1, and the wind direction of the fan 2 is arranged downward.
[0020] Furthermore, a vertically arranged slide rail 3 is respectively provided on both sides of the opening, and the movable door includes a folding door 5. A slider 4 is respectively provided on both sides of the bottom of the folding door 5, and the slider 4 is slidably connected to the corresponding slide rail 3.
[0021] Furthermore, the driving mechanism includes a cylinder 10 , a cylinder body of the cylinder 10 is connected to the box body 1 , and an end of a piston rod of the cylinder 10 is connected to one of the sliders 4 .
[0022] Furthermore, the folding door 5 is made of rubber. Furthermore, the bracket 6 comprises a central block, on which three support rods extending horizontally outward are arranged, and a limiting column is arranged on the upper surface of the outer end of each support rod.
[0023] Furthermore, the support beam 7 is a cross-shaped support beam 7 , and the end of the cross-shaped support beam 7 is connected to the inner wall of the box body 1 .
[0024] When the utility model is working, it can cooperate with the manipulator or be operated manually. The manipulator or the manual operator puts the processed workpiece on the bracket 6 in the box body 1, so that the limit columns of the three support rods are located on the inner side of the gear ring, and then the manipulator withdraws from the box body 1, and the controller controls the driving mechanism to close the movable door. In this embodiment, the slider 4 of the folding door 5 is driven by the cylinder 10 to move downward along the slide rail 3, so that the folding door 5 is unfolded to achieve the effect of closing the door. After closing the door, the controller starts the solenoid valve, and the compressed air is introduced through the air inlet pipe 94. The compressed air enters the annular air cavity 92 of the jet head 91, and then sprays out from the annular air outlet 93 at the top. Since the annular air jet hole sprays air toward the workpiece, the impurities such as iron filings and dust on the surface of the workpiece are blown away. At the same time, the fan 2 at the top of the box body 1 blows air downward, blowing the impurities in the box body 1 to the ventilation port below, so that the impurities are discharged from the box body 1. After blowing for a period of time, the controller controls the solenoid valve to close, stop ventilation, and control the driving mechanism to open the movable door. At this time, the manipulator or the worker can take out the workpiece for inspection.
Claims
1. An automatic purge device for a gear ring, characterized by: The utility model comprises a box body, an opening is provided on one side of the box body, a movable door is installed at the opening, a driving mechanism is provided in the box body, the driving mechanism is used to control the switch of the movable door, a vent is provided at the bottom of the box body, a support foot is provided at each of the four corners of the bottom of the box body, a support beam is provided at the vent, a bracket for placing a gear ring is installed on the support beam, a purge mechanism is provided under the bracket, the purge mechanism comprises a jet head, a circle of annular air cavity is provided inside the jet head, a circle of annular air outlet holes is provided on the top of the air cavity, the annular air outlet holes spray air to all sides, an air inlet pipe is connected to the bottom of the air cavity, the outer end of the air inlet pipe is connected to the air source, an electromagnetic valve is installed on the air inlet pipe, a controller is installed outside the box body, and the controller is signal-connected to the electromagnetic valve and the driving mechanism.
2. The automatic blowing device for the ring gear according to claim 1, characterized in that: A fan is arranged on the top of the box body, and the wind direction of the fan is arranged downward.
3. The automatic blowing device for the ring gear according to claim 1, characterized in that: A vertically arranged slide rail is respectively arranged on both sides of the opening, and the movable door comprises a folding door. A sliding block is respectively arranged on both sides of the bottom of the folding door, and the sliding block is slidably connected with the corresponding slide rail.
4. The automatic blowing device for the ring gear according to claim 3 is characterized in that: The driving mechanism comprises a cylinder, a cylinder body of the cylinder is connected to the box body, and an end of a piston rod of the cylinder is connected to one of the slide blocks.
5. The automatic blowing device for the ring gear according to claim 3 is characterized in that: The folding door is made of rubber.
6. The automatic blowing device for the ring gear according to claim 1, characterized in that: The bracket comprises a central block, on which three support rods extending horizontally outward are arranged, and a limiting column is arranged on the upper surface of the outer end of each support rod.
7. The automatic blowing device for the ring gear according to claim 1, characterized in that: The support beam is a cross-shaped support beam, and the end of the cross-shaped support beam is connected to the inner wall of the box.