Straightening roll device for straightening machine

By designing a detachable straightening roller device, the combination of locking rods, limiting blocks and sliding grooves, the problem of cumbersome replacement of existing straightening machine sleeve rollers is solved, and the rapid disassembly and convenient maintenance and replacement of straightening rollers is achieved, which improves maintenance efficiency and applicability.

CN222767013UActive Publication Date: 2025-04-18CHANGZHOU SITENG METALLURGICAL MACHINERY CO LTD
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Patent Information

Application Number
CN202421635774.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-04-18
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The existing straightener sleeve rollers are complicated to operate when replacing, and multiple components and parts need to be removed, resulting in inconvenient replacement and maintenance.

Method used

A straightening roller device is designed, adopting a detachable active roller and driven roller fixing structure. Through the cooperation of the locking rod, limiting block and sliding groove, the rapid disassembly and installation of the active roller and driven roller are realized.

Benefits of technology

It realizes rapid disassembly and convenient maintenance and replacement of straightening rollers, improving the maintenance efficiency and applicability of the straightening machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a straightening roll device for a straightening machine. The straightening roll device is provided with a rack, a driving roll, a driven roll and a driving device fixedly arranged on the rack, a straightening groove with the two ends communicated with the outside is formed in the machine frame, a plurality of driving sleeves are arranged on one side edge of the straightening groove, a plurality of driven sleeves are arranged on the other side edge of the straightening groove, and the ends, facing a groove opening of the straightening groove, of the driving sleeves and the driven sleeves are communicated with the outside. Locking rods extending outwards are arranged in all the driving sleeves and all the driven sleeves, and the locking rods are rotationally arranged on the rack; the driving roller is detachably and fixedly arranged on the locking rod in the driving sleeve, the driven roller is detachably and fixedly arranged on the locking rod in the driven sleeve, and a straightening channel is formed between the driving roller and the driven roller; according to the straightening roller dismounting device, the straightening roller can be rapidly dismounted, and maintenance and replacement are convenient and fast.
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Description

Technical Field

[0001] The utility model relates to a straightening roller device for a straightening machine. Background Art

[0002] A straightening machine is a device used to straighten metal profiles, bars, pipes, wires, etc. The straightening machine uses straightening rollers to extrude bars to change their straightness. There are generally two rows of straightening rollers with varying numbers. There are also two-roller straightening machines that rely on the angle changes of the two rollers to straighten materials of different diameters. The main types include pressure straightening machines, balanced roller straightening machines, shoe roller straightening machines, rotary reverse bending straightening machines, and so on.

[0003] The existing straightening machine sleeve roller is in a fixed connection state in the straightening machine. When the sleeve roller is damaged and needs to be replaced, the operation is rather cumbersome and multiple components and parts need to be removed to replace and maintain the sleeve roller. Therefore, we need to design a straightening machine sleeve installation and positioning structure that is easy to replace to solve the above-mentioned problems. Utility Model Content

[0004] The utility model aims to provide a straightening roller device for a straightening machine, which can quickly disassemble the straightening roller and facilitate maintenance and replacement.

[0005] The technical scheme for realizing the purpose of the utility model is as follows: the utility model comprises a frame, an active roller rotatably arranged on the frame, a driven roller rotatably arranged on the frame, and a driving device fixedly arranged on the frame and used for driving the active roller to rotate; the frame is provided with a straightening groove whose two ends are connected to the outside, a plurality of evenly arranged active sleeves in which the active roller can rotate are provided on one side of the straightening groove, a plurality of evenly arranged driven sleeves in which the driven roller can rotate are provided on the other side of the straightening groove, and one end of each active sleeve and each driven sleeve facing the notch of the straightening groove is connected to the outside; a locking rod arranged along the extending direction of the active sleeve or the driven sleeve is provided inside each active sleeve and inside each driven sleeve, and the locking rod is rotatably arranged on the frame; the active roller is detachably fixed on the locking rod in the active sleeve, and the driven roller is detachably fixed on the locking rod in the driven sleeve, and a straightening channel is formed between the active roller and the driven roller for passing the material and straightening; the driving end of the driving device is fixedly connected to the locking rod in the active sleeve.

[0006] Furthermore, a limit block is fixedly provided on one end of the locking rod near the notch of the straightening groove, a slot is provided in the middle of the active roller and the driven roller for the locking rod to be inserted and form a sliding fit, the inner wall of the slot is provided with a sliding groove for the limit block to be inserted and form a sliding fit, and the inner wall of the sliding groove is also connected to a limit groove for the limit block to be inserted and form a sliding fit, and the limit groove is extended in a direction perpendicular to the extension direction of the sliding groove; the active roller is sleeved on the locking rod in the active sleeve through the sliding fit between the slot and the locking rod and the sliding fit between the limit block and the sliding groove, and the active roller is detachably mounted on the locking rod in the active sleeve through the sliding fit between the limit block and the limiting groove and the limiting effect of the groove wall of the limiting groove on the limiting block; the driven roller is sleeved on the locking rod in the driven sleeve through the sliding fit between the slot and the locking rod and the sliding fit between the limit block and the sliding groove, and the driven roller is detachably mounted on the locking rod in the driven sleeve through the sliding fit between the limit block and the limiting groove and the limiting effect of the groove wall of the limiting groove on the limiting block.

[0007] Furthermore, two limiting grooves are provided, and the two limiting grooves are symmetrically arranged on both sides of the end of one end of the sliding groove located in the slot and are both connected to the sliding groove.

[0008] Furthermore, a spring is provided inside the limiting groove, one end of the spring is fixedly arranged in the limiting groove, and the other end of the spring is fixedly connected to a bearing plate, and the bearing plate is slidably arranged in the limiting groove.

[0009] Furthermore, brushes are fixedly provided inside the active sleeve and the driven sleeve, and the tips of the brushes are arranged toward the locking rod.

[0010] The utility model has positive effects: (1) the active roller of the utility model can be detachably mounted on the locking rod in the active sleeve through the sliding cooperation between the limit block and the limit groove and the limiting effect of the groove wall of the limit groove on the limit block, and the driven roller can be detachably mounted on the locking rod in the driven sleeve through the sliding cooperation between the limit block and the limit groove and the limiting effect of the groove wall of the limit groove on the limit block; by detachably mounting the active roller and the driven roller on the locking rod, the damaged active roller or driven roller can be quickly replaced, which is efficient and convenient.

[0011] (2) The utility model has two limit grooves, which are symmetrically arranged on both sides of the end of the sliding groove located in the slot and are both connected to the sliding groove, so as to adapt to different rotation directions of the locking rod. When the locking rod rotates clockwise or counterclockwise, the limit block can slide into the limit groove, and has wide applicability.

[0012] (3) A spring is provided inside the limit groove of the utility model, one end of the spring is fixedly arranged at one end of the principle sliding groove of the limit groove, and the other end of the spring is fixedly connected to a bearing plate, which is slidably arranged in the limit groove; inside the two limit grooves; the bearing plate can buffer the limit block under the action of the spring, so as to prevent the locking rod from directly colliding with the limit groove during the rotation process.

[0013] (4) A brush is fixedly provided on the inside of the active sleeve and the driven sleeve of the utility model, and the tip of the brush is arranged toward the locking rod. The brush can clean the outer surface of the active roller and the driven roller located in the active sleeve and the driven sleeve to prevent impurities on the material from remaining on the surface of the active roller and the driven roller and causing damage to the surface of subsequent materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to make the content of the utility model easier to understand, the utility model is further described in detail below according to specific embodiments and in conjunction with the accompanying drawings, wherein

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the overall structure of the utility model after the active roller and the driven roller are removed;

[0017] Figure 3 It is a structural schematic diagram of the active roller or the driven roller of the utility model;

[0018] Figure 4 It is a cross-sectional view of the active roller or the driven roller of the utility model. DETAILED DESCRIPTION

[0019] See Figures 1 to 4The utility model comprises a frame 1, an active roller 2 rotatably arranged on the frame 1, a driven roller 3 rotatably arranged on the frame 1, and a driving device 4 fixedly arranged on the frame 1 and used for driving the active roller 2 to rotate; the frame 1 is provided with a straightening groove 11 whose two ends are connected to the outside, a plurality of evenly arranged active sleeves 12 are opened on one side of the straightening groove 11 and the active roller 2 can rotate therein, a plurality of evenly arranged driven sleeves 13 are opened on the other side of the straightening groove 11 and the driven roller 3 can rotate therein, and each active sleeve 12 and each driven sleeve 13 are oriented toward the straightening groove One end of the notch of the groove 11 is connected to the outside; the interior of each active sleeve 12 and the interior of each driven sleeve 13 are provided with a locking rod 5 arranged along the extension direction of the active sleeve 12 or the driven sleeve 13, and the locking rod 5 is rotatably set on the frame 1; the active roller 2 is detachably fixed on the locking rod 5 in the active sleeve 12, and the driven roller 3 is detachably fixed on the locking rod 5 in the driven sleeve 13, and a straightening channel is formed between the active roller 2 and the driven roller 3 for material to pass through and be straightened; the driving end of the driving device 4 is fixedly connected to the locking rod 5 in the active sleeve 12.

[0020] Each locking rod 5 located in the active sleeve 12 is provided with a gear, and each gear forms a synchronous transmission through a chain meshing with the gear. The driving end locking rod 5 of the driving device 4 rotates. Since the chain meshes with the gear, when one locking rod 5 rotates, it can drive other locking rods 5 to rotate synchronously.

[0021] A stopper 51 is fixedly provided on one end of the locking rod 5 near the notch of the straightening groove 11, and a slot 6 is provided in the middle of the active roller 2 and the driven roller 3 for the locking rod 5 to be inserted and slide-fitted, and a sliding groove 61 is provided on the inner wall of the slot 6 for the stopper 51 to be inserted and slide-fitted, and a stopper groove 62 is also provided on the inner wall of the slide groove 61 for the stopper 51 to be inserted and slide-fitted, and the stopper groove 62 is extended in a direction perpendicular to the extension direction of the slide groove 61; the active roller 2 is fitted on the sliding groove 61 through the sliding fit between the slot 6 and the locking rod 5 and the stopper 51 and the slide groove 61. On the locking rod 5 in the active sleeve 12, the active roller 2 is detachably mounted on the locking rod 5 in the active sleeve 12 by the sliding cooperation between the limit block 51 and the limit groove 62 and the limiting effect of the groove wall of the limit groove 62 on the limit block 51; the driven roller 3 is sleeved on the locking rod 5 in the driven sleeve 13 by the sliding cooperation between the slot 6 and the locking rod 5 and the sliding cooperation between the limit block 51 and the sliding groove 61, and the driven roller 3 is detachably mounted on the locking rod 5 in the driven sleeve 13 by the sliding cooperation between the limit block 51 and the limit groove 62 and the limiting effect of the groove wall of the limit groove 62 on the limit block 51.

[0022] When the locking rod 5 rotates, the limiting block 51 is always located in the limiting groove 62 under the action of centrifugal force, and the active roller 2 or the driven roller 3 will not be separated from the locking rod 5 .

[0023] There are two limit grooves 62 , which are symmetrically arranged on both sides of the end of the sliding groove 61 located in the insertion slot 6 and are both connected to the sliding groove 61 .

[0024] A spring 7 is provided inside the limiting groove 62, one end of the spring 7 is fixedly arranged at one end of the principle sliding groove 61 of the limiting groove 62, and the other end of the spring 7 is fixedly connected to a bearing plate 71, which is slidably arranged in the limiting groove 62; the inside of the two limiting grooves 62.

[0025] A brush 8 is fixedly provided inside the active sleeve 12 and the driven sleeve 13 , and the tip of the brush 8 is arranged toward the locking rod 5 .

[0026] The working principle of the utility model is as follows: the slots 6 on the active roller 2 and the driven roller 3 are respectively slidably plugged into the locking rods 5 in the active sleeve 12 and the driven sleeve 13, and at the same time, the limit block 51 on the locking rod 5 is slidably matched with the sliding groove 61. When the limit block 51 slides to the end of the sliding groove 61, the active wheel and / or the driven roller 3 is rotated to move the limit block 51 from the sliding groove 61 to the limit groove 62, and the installation of the active wheel and / or the driven roller 3 is completed; when dismantling, after the active roller 2 or the driven roller 3 is rotated, the limit block 51 slides from the limit groove 62 to the sliding groove 61, and the active roller 2 or the driven roller 3 is taken out.

[0027] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A straightening roller device for a straightening machine, comprising a frame (1), an active roller (2) rotatably mounted on the frame (1), a driven roller (3) rotatably mounted on the frame (1), and a driving device (4) fixedly mounted on the frame (1) and used to drive the active roller (2) to rotate; characterized in that: The frame (1) is provided with a straightening groove (11) whose two ends are connected to the outside, a plurality of evenly arranged active sleeves (12) are provided on one side of the straightening groove (11) and the active roller (2) can rotate therein, a plurality of evenly arranged driven sleeves (13) are provided on the other side of the straightening groove (11) and the driven roller (3) can rotate therein, each active sleeve (12) and each driven sleeve (13) have one end facing the notch of the straightening groove (11) and are connected to the outside; the interior of each active sleeve (12) and the interior of each driven sleeve (13) are Both are provided with a locking rod (5) arranged along the extension direction of the active sleeve (12) or the driven sleeve (13), and the locking rod (5) is rotatably arranged on the frame (1); the active roller (2) is detachably fixed on the locking rod (5) in the active sleeve (12), and the driven roller (3) is detachably fixed on the locking rod (5) in the driven sleeve (13); a straightening channel is formed between the active roller (2) and the driven roller (3) for the material to pass through and be straightened; the driving end of the driving device (4) is fixedly connected to the locking rod (5) in the active sleeve (12).

2. A straightening roller device for a straightening machine according to claim 1, characterized in that: A limit block (51) is fixedly provided on one end of the locking rod (5) near the notch of the straightening groove (11); a slot (6) is provided in the middle of the active roller (2) and the driven roller (3) for the locking rod (5) to be inserted and form a sliding fit; a sliding groove (61) is provided on the inner wall of the slot (6) for the limit block (51) to be inserted and form a sliding fit; a limit groove (62) is also provided on the inner wall of the sliding groove (61) for the limit block (51) to be inserted and form a sliding fit; the limit groove (62) is extended in a direction perpendicular to the extension direction of the sliding groove (61); the active roller (2) is sleeved on the active roller (2) through the sliding fit between the slot (6) and the locking rod (5) and the sliding fit between the limit block (51) and the sliding groove (61); On the locking rod (5) in the sleeve (12), the active roller (2) is detachably mounted on the locking rod (5) in the active sleeve (12) through the sliding cooperation between the limiting block (51) and the limiting groove (62) and the limiting effect of the groove wall of the limiting groove (62) on the limiting block (51); the driven roller (3) is sleeved on the locking rod (5) in the driven sleeve (13) through the sliding cooperation between the slot (6) and the locking rod (5) and the sliding cooperation between the limiting block (51) and the sliding groove (61); the driven roller (3) is detachably mounted on the locking rod (5) in the driven sleeve (13) through the sliding cooperation between the limiting block (51) and the limiting groove (62) and the limiting effect of the groove wall of the limiting groove (62) on the limiting block (51).

3. A straightening roller device for a straightening machine according to claim 2, characterized in that: The limiting grooves (62) are provided with two, and the two limiting grooves (62) are symmetrically arranged on both sides of the end of one end of the sliding groove (61) located in the slot (6) and are both connected to the sliding groove (61).

4. A straightening roller device for a straightening machine according to claim 2, characterized in that: A spring (7) is provided inside the limiting groove (62), one end of the spring (7) is fixedly arranged in the limiting groove (62), and the other end of the spring (7) is fixedly connected to a bearing plate (71), and the bearing plate (71) is slidably arranged in the limiting groove (62).

5. A straightening roller device for a straightening machine according to claim 1, characterized in that: A brush (8) is fixedly provided inside the active sleeve (12) and the driven sleeve (13), and the tip of the brush (8) is arranged toward the locking rod (5).