Device machine for reducing tailings at head of continuous sand mixer

By designing a device including a mixing tank, a feed tank and a feeding mechanism, the problem of uneven sand tail sand in the head of the continuous sand mixer is solved, and the uniformity of sand quality and the improvement of casting quality are achieved.

CN222767250UActive Publication Date: 2025-04-18DALIAN XUNJIE MECHANICAL & ELECTRICAL EQUIPMENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421331806.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-18
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

During the use of continuous sand mixer, the head and tail are prone to uneven sand quality, which affects the quality of the castings.

Method used

A device is designed, including a stirring tank, a first feeding tank, a second feeding tank, a return tank and a discharge tank. Through the rotation of the mixing rack and the coordination of the feeding mechanism, the continuous stirring and circulation of raw materials are realized to ensure uniform sand quality.

Benefits of technology

It effectively reduces the amount of sand at the head and tail of the sand mixer, improves the quality of the castings, and ensures the uniformity of sand quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222767250U_ABST
    Figure CN222767250U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of continuous sand mixers, in particular to a device for reducing tailings at the head of a continuous sand mixer, which adopts the technical scheme that the device comprises a stirring tank, a hole is formed in the upper part of one side of the stirring tank and is communicated with a first material conveying tank, a hole is formed in the bottom of the other side of the stirring tank and is communicated with a second material conveying tank, and the device further comprises a first material conveying tank and a second material conveying tank, a discharging groove, a material returning groove and a stirring frame; the stirring frame is rotationally mounted in the stirring tank; the material returning groove is formed in the stirring groove above the second material conveying groove in a communicating manner; one end, deviating from the stirring tank, of the material returning tank is communicated with the top of the second material conveying tank; the discharging groove communicates with the top of the second conveying groove. According to the sand mixer, the problem that the head part and the tail part of the sand mixer are always uneven in sand quality is solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of continuous sand mixers, in particular to a device for reducing head and tail sand of a continuous sand mixer. Background Art

[0002] Continuous sand mixer refers to a sand mixer that can continuously add and discharge materials. Continuous sand mixer is widely used in the foundry industry to mix foundry sand and various additives. However, during use, the sand quality at the head and tail of the sand mixer is often uneven, which is the so-called "head and tail sand" problem, which will affect the quality of castings.

[0003] In order to solve this problem, a device for reducing the head and tailings of a continuous sand mixer is designed to reduce the amount of head and tailings of a continuous sand mixer. Utility Model Content

[0004] The utility model aims to provide a device for reducing the amount of head and tail sand of a continuous sand mixer, which has the advantage of reducing the amount of head and tail sand of the sand mixer and solves the problem of uneven sand quality at the head and tail of the sand mixer.

[0005] To achieve the above object, the utility model provides the following technical solution: a device for reducing the head and tail sand of a continuous sand mixer, comprising a stirring tank, a hole is opened on one side of the stirring tank and connected to a first feed trough, a hole is opened on the bottom of the other side of the stirring tank and connected to a second feed trough, and also comprises a discharge trough, a return trough and a stirring frame;

[0006] The stirring frame is rotatably installed in the stirring tank;

[0007] The return trough is connected to the stirring trough installed above the second feeding trough;

[0008] The end of the return trough away from the stirring trough is connected and installed with the top of the second feed trough;

[0009] The discharge chute is connected and installed on the top of the second feeding chute.

[0010] When using a device for reducing the head and tail sand of a continuous sand mixer in the technical solution, raw materials are added to the first feed trough through the feed trough, and the raw materials entering the first feed trough are transported through the first feeding mechanism, so that the raw materials enter the stirring tank for stirring. During the stirring process, the raw materials enter the second feed trough, and under the action of the second feeding mechanism, the raw materials continuously fill the second feed trough and surge upward. At this time, the surging raw materials enter the return trough and return to the stirring tank through the third feeding mechanism for further stirring and mixing. After the equipment has been running for a period of time, the third feeding mechanism is stopped, so that the raw materials can overflow through the discharge trough after entering the second feed trough.

[0011] Preferably, a positioning frame is fixedly installed on the inner top of the stirring tank, a third driving mechanism body is fixedly installed in the middle of the upper end surface of the positioning frame, and the bottom end of the third driving mechanism body passes through the positioning frame and is transmission-mounted with the stirring frame.

[0012] A positioning frame is fixedly installed on the top of the inner side of the stirring tank, and a third driving mechanism body is fixedly installed in the middle of the upper end surface of the positioning frame, so that the bottom end of the third driving mechanism body passes through the positioning frame and is installed with the stirring frame for transmission. When in use, the stirring frame is driven to rotate in the stirring tank by the third driving mechanism body, thereby achieving mixing of the raw materials.

[0013] Preferably, a first feeding mechanism is rotatably installed in the first feeding trough, and the first feeding mechanism includes two augers. The ends of the two augers in the first feeding trough that are away from the stirring tank respectively pass through the first feeding trough and are driven and installed with a fourth driving mechanism body. A hole is opened on the side of the upper surface of the first feeding trough that is away from the stirring tank and is connected to and installed with a feeding trough, and a support frame is fixedly installed at the bottom of the first feeding trough.

[0014] The two augers in the first feed trough rotate to realize the transportation of raw materials in the first feed trough, and a hole is opened on the side of the upper surface of the first feed trough away from the stirring tank and connected to the feed trough, so that material can be injected through the feed trough, and a support frame is fixedly installed at the bottom of the first feed trough to provide support for the stable operation of the equipment.

[0015] Preferably, a second feeding mechanism is rotatably installed in the second feeding trough, and the second feeding mechanism includes two augers. The ends of the two augers in the second feeding trough away from the stirring tank respectively pass through the second feeding trough and are transmission-installed with the first driving mechanism body.

[0016] The two augers in the second material conveying trough rotate, thereby realizing the conveyance of materials in the second material conveying trough.

[0017] Preferably, a third feeding mechanism is rotatably installed in the return trough, and the third feeding mechanism includes two augers. The ends of the two augers in the return trough away from the stirring trough respectively pass through the return trough and are transmission-installed with a second driving mechanism body.

[0018] The two augers in the return trough rotate to realize the transportation of raw materials in the return trough, and the raw materials are transported from the second feed trough to the mixing trough for re-mixing.

[0019] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0020] The utility model provides a discharging trough, a return trough and a stirring frame, and rotatably installs the stirring frame in the stirring trough, and connects the return trough to the stirring trough above the second feeding trough. At the same time, one end of the return trough away from the stirring trough is connected and installed with the top of the second feeding trough, and the discharging trough is connected and installed on the top of the second feeding trough. When performing specific operations, raw materials are added into the first feeding trough through the feeding trough, and the raw materials entering the first feeding trough are conveyed through the first feeding mechanism, so that the raw materials enter the stirring trough for stirring. During the stirring process, the raw materials enter the second feeding trough, and under the action of the second feeding mechanism, the raw materials continuously fill the second feeding trough and surge upward. At this time, the surging raw materials enter the return trough, and return to the stirring trough through the third feeding mechanism for stirring and mixing again. After the equipment has been running for a period of time, the operation of the third feeding mechanism is stopped, so that the raw materials can overflow through the discharging trough after entering the second feeding trough, thereby achieving the effect of reducing the amount of sand at the head and tail of the sand mixer. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0022] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model.

[0023] In the figure: 1. first driving mechanism body; 2. second driving mechanism body; 3. discharge chute; 4. return chute; 5. positioning frame; 6. third driving mechanism body; 7. feed chute; 8. fourth driving mechanism body; 9. first feed chute; 10. support frame; 11. stirring chute; 12. second feed chute; 13. first feeding mechanism; 14. stirring frame; 15. second feeding mechanism; 16. third feeding mechanism. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example

[0026] like Figure 1 and Figure 2 As shown, the utility model provides an embodiment: a device for reducing the head and tail sand of a continuous sand mixer, comprising a stirring tank 11, a hole is opened on one side of the stirring tank 11 and connected to a first feed trough 9, a hole is opened on the bottom of the other side of the stirring tank 11 and connected to a second feed trough 12, and also includes a discharge trough 3, a return trough 4 and a stirring frame 14;

[0027] Specifically, the stirring frame 14 is rotatably installed in the stirring tank 11;

[0028] The return trough 4 is connected to the stirring trough 11 installed above the second feed trough 12;

[0029] The end of the return trough 4 away from the stirring trough 11 is connected to the top of the second feed trough 12;

[0030] The discharge trough 3 is connected and installed on the top of the second feeding trough 12 .

[0031] By providing the discharge trough 3, the return trough 4 and the stirring frame 14, the stirring frame 14 is rotatably installed in the stirring trough 11, and the return trough 4 is connected and installed on the stirring trough 11 above the second feeding trough 12, and at the same time, the end of the return trough 4 away from the stirring trough 11 is connected and installed with the top of the second feeding trough 12, and the discharge trough 3 is connected and installed on the top of the second feeding trough 12. When performing specific operations, the raw materials are added into the first feeding trough 9 through the feed trough 7, and the raw materials entering the first feeding trough 9 are transported through the first feeding mechanism 13, so that The raw materials are allowed to enter the stirring tank 11 for stirring. During the stirring process, the raw materials enter the second feeding tank 12. Under the action of the second feeding mechanism 15, the raw materials continuously fill the second feeding tank 12 and surge upward. At this time, the surging raw materials enter the return tank 4 and return to the stirring tank 11 through the third feeding mechanism 16 for further stirring and mixing. After the equipment has been running for a period of time, the third feeding mechanism 16 is stopped, so that the raw materials can overflow through the discharge tank 3 after entering the second feeding tank 12, thereby achieving the effect of reducing the amount of sand and tailings at the head of the sand mixer.

[0032] Preferably, a positioning frame 5 is fixedly installed on the top of the inner side of the stirring tank 11 , a third driving mechanism body 6 is fixedly installed in the middle of the upper end surface of the positioning frame 5 , and the bottom end of the third driving mechanism body 6 passes through the positioning frame 5 and is transmission-mounted with the stirring frame 14 .

[0033] A positioning frame 5 is fixedly installed on the top of the inner side of the stirring tank 11, and a third driving mechanism body 6 is fixedly installed in the middle of the upper end surface of the positioning frame 5, so that the bottom end of the third driving mechanism body 6 passes through the positioning frame 5 and is installed with the stirring frame 14. When in use, the stirring frame 14 is driven to rotate in the stirring tank 11 by the third driving mechanism body 6, thereby achieving mixing of the raw materials.

[0034] Preferably, a first feeding mechanism 13 is rotatably installed in the first feeding trough 9, and the first feeding mechanism 13 includes two augers. The ends of the two augers in the first feeding trough 9 that are away from the stirring tank 11 respectively pass through the first feeding trough 9 and are driven and installed with a fourth driving mechanism body 8. A hole is opened on the side of the upper surface of the first feeding trough 9 that is away from the stirring tank 11 and is connected to and installed with a feeding trough 7. A support frame 10 is fixedly installed at the bottom of the first feeding trough 9.

[0035] The two augers in the first feed trough 9 rotate to realize the transportation of raw materials in the first feed trough 9, and a hole is opened on the side of the upper surface of the first feed trough 9 away from the stirring tank 11 and connected to the feed trough 7, so that material can be injected through the feed trough 7, and a support frame 10 is fixedly installed at the bottom of the first feed trough 9 to provide support for the stable operation of the equipment.

[0036] Preferably, a second feeding mechanism 15 is rotatably installed in the second feeding trough 12, and the second feeding mechanism 15 includes two augers. The ends of the two augers in the second feeding trough 12 away from the stirring tank 11 respectively pass through the second feeding trough 12 and are driven and installed with the first driving mechanism body 1.

[0037] The two augers in the second material conveying trough 12 rotate, thereby realizing the conveyance of materials in the second material conveying trough 12 .

[0038] Preferably, a third feeding mechanism 16 is rotatably installed in the return trough 4, and the third feeding mechanism 16 includes two augers. The ends of the two augers in the return trough 4 away from the stirring tank 11 pass through the return trough 4 respectively and are driven and installed with the second driving mechanism body 2.

[0039] The two augers in the return trough 4 rotate to transport the raw materials in the return trough 4, and transport the raw materials from the second feed trough 12 to the stirring trough 11 for re-stirring.

[0040] When the utility model is used, raw materials are added into the first feeding trough 9 through the feed trough 7, and the raw materials entering the first feeding trough 9 are transported through the first feeding mechanism 13, so that the raw materials enter the stirring trough 11 for stirring. During the stirring process, the raw materials enter the second feeding trough 12, and under the action of the second feeding mechanism 15, the raw materials continuously fill the second feeding trough 12 and surge upward. At this time, the surging raw materials enter the return trough 4, and return to the stirring trough 11 through the third feeding mechanism 16 for further stirring and mixing. After the equipment has been running for a period of time, the third feeding mechanism 16 is stopped, so that the raw materials can overflow through the discharge trough 3 after entering the second feeding trough 12.

[0041] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A device for reducing the head and tail sand of a continuous sand mixer, comprising a stirring tank (11), wherein a hole is opened on one side of the stirring tank (11) and connected to a first feed trough (9), and a hole is opened on the bottom of the other side of the stirring tank (11) and connected to a second feed trough (12), characterized in that: Also includes: A stirring frame (14) is rotatably mounted in the stirring tank (11); A return trough (4) connected to a stirring trough (11) installed above the second feed trough (12); The end of the return trough (4) away from the stirring trough (11) is connected to the top of the second feed trough (12) and installed; The discharge trough (3) is connected and installed on the top of the second feeding trough (12).

2. The device for reducing the head and tail sand of a continuous sand mixer according to claim 1, characterized in that: A positioning frame (5) is fixedly mounted on the top of the inner side of the stirring tank (11); a third driving mechanism body (6) is fixedly mounted in the middle of the upper end surface of the positioning frame (5); the bottom end of the third driving mechanism body (6) passes through the positioning frame (5) and is transmission-mounted with the stirring frame (14).

3. The device for reducing the head and tail sand of a continuous sand mixer according to claim 1, characterized in that: A first feeding mechanism (13) is rotatably installed in the first feeding trough (9), and the first feeding mechanism (13) includes two augers. The ends of the two augers in the first feeding trough (9) that are away from the stirring trough (11) respectively pass through the first feeding trough (9) and are transmission-installed with a fourth driving mechanism body (8). A hole is opened on one side of the upper surface of the first feeding trough (9) that is away from the stirring trough (11) and is connected to and installed with a feed trough (7). A support frame (10) is fixedly installed at the bottom of the first feeding trough (9).

4. The device for reducing the head and tail sand of a continuous sand mixer according to claim 1, characterized in that: A second feeding mechanism (15) is rotatably installed in the second feeding trough (12), and the second feeding mechanism (15) comprises two augers. The ends of the two augers in the second feeding trough (12) that are away from the stirring trough (11) respectively pass through the second feeding trough (12) and are transmission-installed with the first driving mechanism body (1).

5. The device for reducing head and tail sand of a continuous sand mixer according to claim 1, characterized in that: A third feeding mechanism (16) is rotatably installed in the return trough (4), and the third feeding mechanism (16) comprises two augers. The ends of the two augers in the return trough (4) that are away from the stirring trough (11) respectively pass through the return trough (4) and are transmission-installed with a second driving mechanism body (2).